Siemens SIMOGEAR BA 2030 Translation Of The Original Operating Instructions
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Siemens SIMOGEAR BA 2030 Translation Of The Original Operating Instructions

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  • Page 3 General information and safety notes Technical description Incoming goods, transport, SIMOGEAR and storage Installation Gearbox BA 2030 Commissioning Operation Operating Instructions Faults, causes and remedies Service and maintenance Disposal Technical data Spare parts Declaration of incorporation, declaration of conformity Your suggestions Translation of the original instructions 02/2021 A5E37880173A/RS-AM...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents General information and safety notes ....................7 General information ......................7 Copyright ........................9 Intended use ......................... 10 Installation notes ......................11 Geared mot or with encoder for safety-relevant applications ..........13 Obligations of the user ....................13 The five safety rules .......................
  • Page 6 Table of contents Gearbox with foot mounting ..................32 Gearbox with flange fastening ..................33 Gearboxes in foot or flange version ................. 34 Mounting an input or output element on the gearbox shaft ..........35 Removing and installing the protection cover ..............37 Installing and removing the shaft-mounted gearbox............
  • Page 7 Table of contents 8.3.7 Changing the oil ......................83 8.3.7.1 General safety notes for changing the oil ................. 83 8.3.7.2 Draining the oil ......................84 8.3.7.3 Flushing the gearbox when changin g between incompatible oils........84 8.3.7.4 Filling in oil........................86 8.3.8 Topping up with oil ......................
  • Page 8 Table of contents 10.7.3 Bevel gearbox......................154 10.7.4 Helical wor m gearbox ....................156 10.7.5 Tandem gearbox - intermediate helical gearbox ............. 157 10.7.5.1 Two- and three-stage helical gearboxes ................. 157 10.7.5.2 Parallel shaft gearboxes....................158 10.7.5.3 Bevel gearbox......................160 10.7.5.4 Helical wor m gearboxes ....................

  • Page 9: General Information And Safety Notes

    Notes and measures applying in particular to gearboxes and geared motors in an ATEX design. Note Siemens AG does not accept any liability for damage and failures that result from the non- observance of these operating instructions. Note European RoHS directive SIMOGEAR geared motors comply with the stipulations set up in the Directive 2011/65/EU regarding the restriction of the use of certain hazardous substances.
  • Page 10 General information and s afety n otes 1.1 General information Table 1- 1 Article number code SIMOGEAR gearbox Article number position Helical gearbox E Helical gearbox D Helical gearbox Z Parallel shaft gearbox FD Parallel shaft gearbox FZ Bevel gearbox B, K Helical worm gearbox C Note In addition to these operating instructions, special contractual agreements and technical...

  • Page 11: Copyright

    The described gearboxes correspond to the state-of-the-art at the time these operating instructions were printed. Siemens AG reserves the right to change individual components and accessory parts in the interest of further development. The changes serve to improve the performance and safety.

  • Page 12: Intended Use

    General information and s afety n otes 1.3 Intended use Intended use ATEX version gearboxes The ATEX gearbox fulfills the requirements of the Explosion Protection Directive 2014/34/EU. In the case of ATEX version gearboxes, please observe the instructions marked with this symbol.

  • Page 13: Installation Notes

    General information and safety notes 1.4 Installation notes Note In the sense of the current EC Machinery Directive 2006/42/EC, gearboxes are components designed for installation in plants and machines. Based on the area of validity of the directive, commissioning is prohibited until it has been absolutely identified that the end product is in conformance with this directive.
  • Page 14 General information and s afety n otes 1.4 Installation notes Vibration severity Due to the influencing variables listed below, the vibration response of the system at the location of use can lead to increased vibration severity on the drive unit: •...

  • Page 15: Geared Motor With Encoder For Safety-Relevant Applications

    General information and safety notes 1.5 Geared motor with encoder for safety-relevant applications Geared motor with encoder for safety-relevant applications For a SIMOGEAR geared motor with encoder for safety-relevant applications, it is crucial that you observe the operating instructions BA 2730. These operating instructions are valid for the functionally safe encoders that are mounted onto SIMOGEAR geared motors.
  • Page 16 Comply with the permissible tightening torque of the fastening bolts. Replace damaged bolts with new bolts of the same type and strength class. Siemens AG accepts the warranty only for original spare parts. The manufacturer who installs the geared motors in a plant must include the regulations contained in the operating instructions in its own operating instructions.

  • Page 17: The Five Safety Rules

    General information and safety notes 1.7 The five safety rules The five safety rules For your own personal safety and to prevent material damage when carrying out any work, always observe the safety-relevant instructions and the following five safety rules according to EN 50110-1 Working in a voltage-free state.
  • Page 18 General information and s afety n otes 1.8 Particular types of hazards WARNING Risk of explosion when working with solvents Ensure adequate ventilation. Do not smoke! WARNING Risk of eye injury Rotating parts can throw off small foreign particles such as sand or dust. Wear protective eyewear! In addition to the prescribed personal protection gear, also wear suitable protective gloves and safety glasses.

  • Page 19: Technical Description

    Technical description General technical description The gearbox is supplied with one, two or three transmission stages. The gearbox is suitable for various mounting positions. Observe the correct oil level. Gearbox housing The housings for sizes 19 and 29 are made of die-cast aluminum. Depending on the gearbox type, the housings of sizes 39 and 49 are made of die-cast aluminum or cast iron.
  • Page 20 Technical description 2.1 General technical description XLplus and VLplus heavy-duty bearing systems ① Grease nipple ② Automatic regreasing device (optional) ③ Screw plug ④ Dry-well oil sight glass (optional) ⑤ Dry-well oil sensor (optional) Figure 2-1 XLplus and VLplus heavy-duty bearing systems The multi-stage helical gearbox sizes 89-169 can be supplied with an XLplus or VLplus heavy- duty bearing system.

  • Page 21: Shaft Seals

    Technical description 2.2 Shaft seals Shaft seals The shaft sealing rings on the output side prevent lubricant from escaping from the housing at the shaft outlet and prevent pollution from entering the housing. The optimum use of the seals depends on the ambient conditions and the lubricant being used.

  • Page 22: Rating Plate

    Technical description 2.4 Rating plate Rating plate The rating plate on the gearbox or geared motor is of coated aluminum foil. The rating plate is glued using a special masking film. The film ensures permanent resistance to UV radiation and media of all kinds, such as oils, greases, salt water and cleaning agents. The adhesive and the material ensure firm adhesion and long-term legibility within the operating temperature range from -40 °C to +155 °C.

  • Page 23: Painted Version

    Technical description 2.5 Surface treatment WARNING Danger due to electrostatic discharge For paint finishes in explosion group III, the paint can be electrostatically charged as a result of intensive dust turbulence or processes with high levels of electrostatic charging. Risk of explosion as a result of processes with high levels of electrostatic charging Minimize the risk of electrostatic charging by applying effective measures according to IEC 60079-32-1.
  • Page 24 Technical description 2.5 Surface treatment Paint system Description Corrosiveness category C1 for normal environmental stress 1-component hydro paint, top coat • Indoor installation • Heated buildings with neutral atmospheres • Resistance to greases and some resistance to mineral oils, aliphatic solvents •...

  • Page 25: Primed Version

    Technical description 2.5 Surface treatment Paint system Description Corrosiveness category C4 for high environmental stress 2-component epoxy zinc phosphate base • Indoor and outdoor installation coat, • Chemical plants, swimming pools, wastewater 2-component polyurethane top coat treatment plants, electroplating shops, and boathouses above seawater •...

  • Page 26: Atex Ignition Hazards In Accordance With Din En 80079-37

    Gearbox and geared motors in an ATEX design Servicing and maintenance work that are relevant for the type of protection shall only be carried out by SIEMENS service personnel or by SIEMENS authorized partners. BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 27: Incoming Goods, Transport, And Storage

    Notify the freight company of any damage caused during transport immediately (this is the only way to have damage rectified free of charge). Siemens AG will not accept any claims relating to items missing from the delivery and which are submitted at a later date.

  • Page 28: Fastening For Suspended Transport

    Incoming goods, transport, and storage 3.2 Transport Different forms of packaging may be used, depending on the size of the gearbox or geared motor and the method of transport. Unless contractually agreed otherwise, the seaworthy packaging complies with HPE Packaging Guidelines (Bundesverband Holzpackmittel Paletten Exportverpackungen e.V., the German Federal Association for wooden packaging, pallets, and export packaging).

  • Page 29: Storage

    Incoming goods, transport, and storage 3.3 Storage Table 3- 1 Maximum load of the eyebolt on the gearbox Thread size Thread size 1200 1800 3 200 The eyebolt corresponds to DIN 580. Storage 3.3.1 General information for storage WARNING Danger of serious injuries caused by falling objects Danger of damage to the gearbox when stacked Do not stack gearboxes or geared motors on each other.

  • Page 30: Storage Up To 36 Months With Long-Term Preservation (Optional)

    Incoming goods, transport, and storage 3.3 Storage 3.3.2 Storage up to 36 months with long-term preservation (optional) 3.3.2.1 General notes for storage up to 36 months Store the gearbox or geared motor in dry, dust-free rooms that are maintained at a constant temperature.

  • Page 31: Installation

    Installation Unpacking NOTICE Transport damage impairs the correct function of the gearbox Never commission faulty gearboxes. Check the gearbox for completeness and for damage. Report any missing parts or damage immediately. Remove and dispose of the packaging material and transport equipment in compliance with regulations.
  • Page 32 Installation 4.2 General information on installation NOTICE Overheating caused by solar radiation Overheating of the gearbox due to exposure to direct sunlight. Provide suitable protective equipment such as covers or roofs. Prevent heat accumulation. NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox.

  • Page 33: Thread Sizes And Tightening Torques For Fastening Bolts

    Installation 4.3 Thread sizes and tightening torques for fastening bolts On geared motors with a fan, leave sufficient free space for the entry of air. Observe the installation conditions for the geared motor. Provide sufficient lifting gear at the start of mounting and fitting work. Observe the mounting position specified on the rating plate.

  • Page 34: Gearbox With Foot Mounting

    Installation 4.4 Gearbox with foot mounting Gearbox with foot mounting NOTICE Impermissible housing loadings when unevenness present Do not subject the gearbox to excessive stress when tightening the fastening bolts. The foundation must be level and free from dirt. The deviation in flatness of the gearbox's contact surface may not exceed the following values: For gearboxes up to size 89: 0.1 mm For gearboxes from size 109: 0.2 mm.

  • Page 35: Gearbox With Flange Fastening

    Installation 4.5 Gearbox with flange fastening Gearbox with flange fastening Note Siemens AG recommends an anaerobic adhesive to enhance the friction lock between flange and mounting surface. Table 4- 3 Thread size of the fastening bolt Thread Flange Helical gearbox...

  • Page 36: Gearboxes In Foot Or Flange Version

    Installation 4.6 Gearboxes in foot or flange version Table 4- 5 Strength class of the fastening bolt / nut for EZ, EF, DZ/ZZ and DF/ZF Gearbox size Flange Strength class 29, 39 A120 10.9 A140 10.9 A160 A200 A250 A300 129, 149 109, 129 A350...

  • Page 37: Mounting An Input Or Output Element On The Gearbox Shaft

    Installation 4.7 Mounting an input or output element on the gearbox shaft Mounting an input or output element on the gearbox shaft WARNING Risk of burns caused by hot parts Do not touch the gearbox without protection. NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings.
  • Page 38 Installation 4.7 Mounting an input or output element on the gearbox shaft Use a fitting device to fit the input or output elements. Figure 4-1 Example of a fitting device Observe the correct mounting arrangement to minimize stress on shafts and bearings due to lateral forces.

  • Page 39: Removing And Installing The Protection Cover

    Installation 4.8 Removing and installing the protection cover Removing and installing the protection cover ATEX version gearboxes Sparks may be caused by a damaged protection cover. Replace damaged protection covers immediately. Secure bolts ① with, e.g. Loctite 243 medium-strength adhesive. The plastic cover is not in conformance with ATEX.
  • Page 40 Installation 4.8 Removing and installing the protection cover 7. Protect all remaining bare areas with a suitable permanent anti-corrosive agent. You have now installed the protection cover for operation. Protection cover (supplied loose) When using the plastic protection cover for gearbox F49, the cover must first be brought into the correct shape.

  • Page 41: Installing And Removing The Shaft-Mounted Gearbox

    Installation 4.9 Installing and removing the shaft-mounted gearbox Installing and removing the shaft-mounted gearbox 4.9.1 General information on installing the shaft-mounted gearbox NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings. NOTICE Subjecting stress to the hollow shaft causes bearing failure Skewing or stressing the hollow shaft increases the loading.

  • Page 42: Hollow Shaft With Parallel Key

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.2 Hollow shaft with parallel key 4.9.2.1 Mounting the hollow shaft with parallel key Not included in scope of supply ① Machine shaft ⑥ Locking ring ② Hollow shaft ⑦ Feather key ③...

  • Page 43: Removing The Hollow Shaft With Parallel Key

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.2.2 Removing the hollow shaft with parallel key WARNING Inadequately fastened gearboxes or geared motors can break loose Before driving out the machine shaft, fasten a suitably dimensioned means of absorbing load to the gearbox. Slightly pretension the pulling equipment so that the gearbox does not drop onto it when the insert shaft is released.
  • Page 44 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure 1. Remove the axial locking element from the hollow shaft. 2. Drive out the machine shaft using the disk ①, threaded block ②, feather key ③, threaded spindle ⑤ and hexagon nuts ④. You have now removed the hollow shaft with parallel key.

  • Page 45: Hollow Shaft With Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3 Hollow shaft with shrink disk 4.9.3.1 Mounting the hollow shaft with shrink disk Greased Absolutely grease-free Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Bushing Figure 4-7 Mounting the hollow shaft with shrink disk Procedure 1.

  • Page 46: Mounting The Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3.2 Mounting the shrink disk WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover. NOTICE Lubricants in the shrink disk seat impair torque transmission Keep the bore in the hollow shaft and the machine shaft completely grease-free. Do not use impure solvents and soiled cleaning cloths.
  • Page 47 Installation 4.9 Installing and removing the shaft-mounted gearbox Note The shrink-fitted disc connection fastens the hollow shaft axially on the machine shaft. Note Apply a thin layer of grease to the shrink disk seat on the hollow shaft. Note Coat with a suitable lubricant to prevent frictional corrosion of the contact surface on the customer's machine shaft in the vicinity of the bush.
  • Page 48 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure 1. Push the shrink disk ③ onto the hollow shaft ②. – 3-part shrink disk until the limit for sizes 19 - 69. – 2-part shrink disk flush with the shaft end for sizes 79 - 189. 2.

  • Page 49: Pulling Off The Shrink Disk

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.3.3 Pulling off the shrink disk Procedure 1. Successively release the tightening bolts ⑥ one after the other through a ¼ turn each time using a wrench. Do not completely remove the bolts. 2.

  • Page 50: Simoloc Assembly System

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.4 SIMOLOC assembly system 4.9.4.1 General notes for the SIMOLOC assembly system WARNING Risk of injury due to freely rotating parts Fit a cover cap or protection cover. NOTICE Damaged components impair the correct function of the gearbox If any components are damaged, the correct function of the gearbox will no longer be ensured.

  • Page 51: Installing Simoloc

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.4.2 Installing SIMOLOC Absolutely grease-free ⑦ Torque arm ① Machine shaft ⑧ Screw ② Bronze bushing ⑨ Tapered bushing ③ Clamping ring ⑩ Tightening bolt for the tapered bushing ④ Tightening bolt for the clamping ring ⑪...
  • Page 52 Installation 4.9 Installing and removing the shaft-mounted gearbox Procedure 1. Attach the torque arm ⑦ to the gearbox, see Torque arms with shaft-mounted gearboxes (Page 53). 2. Remove the corrosion protection coating using white spirit or a solvent on: – The shaft ends of the machine shaft ① –...

  • Page 53: Removing Simoloc

    Installation 4.9 Installing and removing the shaft-mounted gearbox Table 4- 9 Tolerance dimension, tightening bolt ④ tightening torque Gearbox type Frame size Tolerance Thread size ④ Tightening torque dimension to10 Strength class 10.9 F, B, C 0.6 ... 2.1 F, B, K, C 0.7 ...

  • Page 54: Hollow Shaft With Splines

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.5 Hollow shaft with splines Not included in scope of supply ① Machine shaft ② Hollow shaft ③ Hexagon nut ④ Lead screw ⑤ Disk ⑥ Locking ring ⑦ Mounting paste Figure 4-10 Mounting the hollow shaft with splines Instead of the nut and threaded spindle shown in the diagram, other types of equipment such as hydraulic lifting equipment may be used.

  • Page 55: Torque Arms With Shaft-Mounted Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6 Torque arms with shaft-mounted gearboxes 4.9.6.1 General information regarding torque arms Torque arms can absorb the reaction torque and the weight force of the gearbox. ATEX version gearboxes Worn or irreparably damaged rubber elements will not function properly. Impacts can cause sparks.

  • Page 56: Mounting Torque Arms On Parallel Shaft Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6.2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned, damping rubber elements. Fixing accessories such as brackets, bolts, nuts, etc., are not included in the scope of supply. Figure 4-11 Installation suggestion for torque arms on F.29 - F.189 Size Rubber buffer...

  • Page 57: Mounting Torque Arms On Bevel Gearboxes And Helical Worm Gearboxes

    Installation 4.9 Installing and removing the shaft-mounted gearbox 4.9.6.3 Mounting torque arms on bevel gearboxes and helical worm gearboxes NOTICE Impermissible loading caused by incorrect mounting The torque arm bush must be supported by bearings on both sides. After assembly, the sleeve must have some axial play. Figure 4-12 Mounting suggestion for torque arm on foot and flange The torque arm can be fitted in various positions, depending on the hole circle pitch.
  • Page 58 Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 59: Commissioning

    Checking the oil level prior to commissioning Check the oil level before commissioning. Correct the oil quantity when required. Siemens AG recommends a complete oil change after a storage time longer than 24 months: • For gearboxes with long-term preservation.

  • Page 60: Mount The Oil Expansion Unit

    Commissionin g 5.3 Mount the oil expansion unit Gearbox in special mounting position The gearbox is intended for a specific rotation angle and is delivered with the correct quantity of oil for this purpose. It is not possible to check the oil level. You will find information regarding oil quantity and type of oil on the rating plate.
  • Page 61 Commissioning 5.3 Mount the oil expansion unit Procedure 1. Assemble the mounting kit ① - ⑤. 2. Screw on the unit with the screwed connection ⑤ at the uppermost drill hole of the gearbox housing or of the motor bearing shield. 3.

  • Page 62: Installing The Oil Temperature Monitoring Device

    The position of the resistance thermometer is defined by Siemens AG. The sensor pocket of the thermometer is installed in the gearbox and closed with a sealing cap.

  • Page 63: Options Of The Vlplus Heavy-Duty Bearing System

    Commissioning 5.5 Options of the VLplus heavy-duty bearing system Options of the VLplus heavy-duty bearing system 5.5.1 Automatic regreasing device Gearboxes with the VLplus heavy-duty bearing system can be optionally supplied with an automatic regreasing device. The automatic regreasing device can be installed in any position and can be used underwater. ①...
  • Page 64 Commissionin g 5.5 Options of the VLplus heavy-duty bearing system CAUTION Closed lubricator bursts Overpressure will result if the lubricator is not opened and the grease channels are contaminated. At an overpressure of approximately 5 bar, the lubricator will burst at the preset breaking point between the housing and the funnel.
  • Page 65 Commissioning 5.5 Options of the VLplus heavy-duty bearing system Setting the lubrication time CAUTION Setting the wrong lubrication time The lubrication time is heavily influenced by the resistance in the lubricant channels and the ambient temperature. Check the actual lubrication time during operation. The actual lubrication time is the time it takes for the lubricator to be completely emptied.

  • Page 66: Dry-Well Version With Oil Sensor

    Commissionin g 5.5 Options of the VLplus heavy-duty bearing system 5.5.2 Dry-well version with oil sensor Please refer to the separate operating instructions for the oil level sensor. The oil sensor can also be deployed for ATEX version gearboxes. ATEX version gearboxes The oil sensor operates with a disconnector.

  • Page 67: Operation

    Operation Gearbox and geared motor in an ATEX design The difference between the temperature of the housing and the ambient temperature of max. +40° C must not exceed 70 K. Using a suitable temperature sensor, measure the temperature at the lowest point of the housing (oil sump) or at the mounting surface in the case of output units.
  • Page 68 Operation BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 69: Faults, Causes And Remedies

    Faults and malfunctions that occur during the warranty period and requiring repair work on the gearbox must be remedied only by Technical Support. If faults occur without a clearly identifiable cause, Siemens AG recommends the services of the Technical Support even after the warranty period has elapsed.
  • Page 70 Faults, causes and remedies Faults Causes Remedy Unusual motor Excessive bearing play and / or bearing Check the bearing and replace if noise. defective. necessary. Motor brake is rubbing. Check air gap and adjust if necessary. Inverter parameterization. Correct the parameterization. Oil escapes.
  • Page 71 Faults, causes and remedies Faults Causes Remedy Output shaft does Force flow interrupted by breakage in Call Technical Support. not turn when the gearbox. motor is running. Geared motor only Incorrect oil level for the mounting Check the mounting position starts with position being used.
  • Page 72 Faults, causes and remedies BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 73: Service And Maintenance

    Improper maintenance Only authorized qualified personnel may perform the maintenance and servicing. Only original parts supplied by Siemens AG may be installed. Only qualified personnel may perform the inspection, maintenance and servicing work. Please observe the General information and safety notes (Page 7).
  • Page 74 Service and maintenance 8.1 General notes about maintenance work Remedy Interval Description of work Change the oil. Every 2 years or Checking and changing 10,000 operating hours lubricants (Page 74) Visual inspection of the After the first day, thereafter Checking the gearbox for leaks gearbox and shaft sealing ring monthly.

  • Page 75: Parts Subject To Wear

    Service and maintenance 8.2 Parts subject to wear Parts subject to wear Gear teeth When carefully complying with dimensioning guidelines and maintaining maintenance intervals, after running-in, the gearing of the gearboxes and geared motors is almost wear- free. Worm gearing is an exception as a result of its inherent design. Depending on the operating conditions, the flanks of worm gear teeth can exhibit differing levels of wear.

  • Page 76: Checking And Changing Lubricants

    Service and maintenance 8.3 Checking and changing lubricants Shaft sealing rings High quality radial shaft sealing rings are used to seal the oil space in the gearboxes. The shaft sealing rings prevent lubricant from escaping from the housing at the shaft outlet and prevent that and pollution from entering the housing.
  • Page 77 Service and maintenance 8.3 Checking and changing lubricants WARNING Risk of slipping on oil Remove any spilt oil immediately with an oil-binding agent in compliance with environmental requirements. NOTICE Damage to the gearbox caused by incorrect oil quantities The oil quantity and the position of the sealing elements are determined by the mounting position.

  • Page 78: Checking The Oil Level

    Service and maintenance 8.3 Checking and changing lubricants Note Tandem gearbox - intermediate helical gearbox • In a horizontal operating position the bulging part of the housing of the intermediate helical gearbox generally faces vertically downwards. • The oil quantity is specified for every individual gearbox and is valid for the standard mounting position.
  • Page 79 Service and maintenance 8.3 Checking and changing lubricants ① Specified oil level ② Maximum oil level ③ Minimum oil level Figure 8-1 Oil level in the gearbox housing Table 8- 2 Minimum and maximum fill levels x Oil level hole ∅d2 Fill level x Tightening torque...

  • Page 80: Check The Oil Level For Tandem Gearboxes In Mounting Position M4

    Service and maintenance 8.3 Checking and changing lubricants 8.3.3 Check the oil level for tandem gearboxes in mounting position M4 The main gearboxes "a" DF, ZF, F., K. for tandem gearboxes do not have any check hole as shown in Figure 8-1. The oil level can be checked as described below: ①...
  • Page 81 Service and maintenance 8.3 Checking and changing lubricants ① Dipstick ② Marking Figure 8-3 Distance "x" Table 8- 3 Values for distance "x" Gearbox type Distance "x" in mounting position Oil hole position DZF 49 DZF 59 DZF 69 DZF 79 DZF 89 DF 109 DF 129...
  • Page 82 Service and maintenance 8.3 Checking and changing lubricants Gearbox type Distance "x" in mounting position Oil hole position FD/Z / FD/ZF 39 FD/Z / FD/ZF 49 FD/Z / FD/ZF 69 FD/Z / FD/ZF 79 FD/Z / FD/ZF 89 FD/Z / FD/ZF 109 FD / FDF 129 FD / FDF 149 FD / FDF 169...

  • Page 83: Checking The Oil Level Using The Oil Sight Glass (Optional)

    Service and maintenance 8.3 Checking and changing lubricants 8.3.4 Checking the oil level using the oil sight glass (optional) If there is an oil sight glass to check the oil level ①, the oil must be visible in the center of the sight glass when the oil is cool.

  • Page 84: Checking The Oil Quality

    Service and maintenance 8.3 Checking and changing lubricants 8.3.6 Checking the oil quality Visible signs show effects on the oil. Fresh oil is clear to the eye, and has a typical smell and a specific product color. Clouding or a flocculent appearance indicates water and / or contamination.

  • Page 85: Changing The Oil

    Service and maintenance 8.3 Checking and changing lubricants 8.3.7 Changing the oil 8.3.7.1 General safety notes for changing the oil NOTICE Impermissible mixing of oils leads to damage Impermissible mixing of oils leads to: • Darkening • Sediment • Foam formation •...

  • Page 86: Draining The Oil

    Service and maintenance 8.3 Checking and changing lubricants 8.3.7.2 Draining the oil Observe the symbols in the diagrams of the Mounting positions (Page 115): Venting Oil level Oil drain Procedure 1. Switch off the power supply to the drive unit. 2.
  • Page 87 Service and maintenance 8.3 Checking and changing lubricants Note After the second flush, we recommend that an appropriate analysis institute checks the quality of the flushed fluid. Observe the symbols in the diagrams of the Mounting positions (Page 115): Venting Oil drain Procedure 1.

  • Page 88: Filling In Oil

    Service and maintenance 8.3 Checking and changing lubricants 8.3.7.4 Filling in oil NOTICE Mixing of different oils impairs the lubricity When adding oil, use the same oil type and viscosity. If changing mutually incompatible oils, see Flushing the gearbox (Page 84). Observe the symbols in the diagrams of the Mounting positions (Page 115): Venting Procedure...

  • Page 89: Topping Up With Oil

    Service and maintenance 8.3 Checking and changing lubricants 8.3.8 Topping up with oil If the mounting position of the gearbox is changed or oil lost because of leakage, check the oil level. If you notice oil escaping, locate the leak, and seal the affected area. Top up and check the oil level.

  • Page 90: Service Life Of The Lubricants

    "Guide values for oil change intervals". For a +80 °C oil sump temperature, the following service life can be expected when observing the properties specified by Siemens AG: Table 8- 5 Service life of the oils...
  • Page 91 Service and maintenance 8.3 Checking and changing lubricants ① Mineral oil ② Synthetic oil Oil bath steady-state temperature in °C Oil change interval in operating hours in h Figure 8-6 Guide values for oil change intervals Grease service life of roller bearing greases Roller bearings and the clearance in front are filled with sufficient grease.

  • Page 92: Recommended Lubricants

    8.3 Checking and changing lubricants 8.3.11 Recommended lubricants The released and recommended lubricants are listed in the table NT 7300 (https://support.industry.siemens.com/cs/ww/en/view/109753864). DANGER Used lubricants only have conditional approval The used lubricants are not or only conditionally approved for use in the foodstuff or pharmaceutical industry.
  • Page 93 The oil quality must meet the gearbox lubricant requirements specified in the NT 7300 table. The Siemens warranty is otherwise null and void. We recommend the use of one of these gearbox lubricants. These gearbox oils are subject to constant testing and meet the specified requirements.
  • Page 94 Service and maintenance 8.3 Checking and changing lubricants Table 8- 6 Lubricant table Operating Oil grade Permissible Ambient temperature in range designation oil sump °C according to temperatur DIN 51502 e range during operation in °C Helical gearbox E / Z / D, parallel shaft gearbox F and -15 ...+40 -20 ...+40 -25 ...+40...
  • Page 95 Service and maintenance 8.3 Checking and changing lubricants Operating Oil grade Permissible Ambient temperature in range designation oil sump °C according to temperatur DIN 51502 e range during operation in °C Helical worm gearbox C, bevel gearbox B -20 ...+40 -25 ...+40 -30 ...+40 -40 ...+40...

  • Page 96: Lubrication Of The Xlplus And Vlplus Heavy-Duty Bearing Systems

    Service and maintenance 8.4 Lubrication of the XLplus and VLplus heavy-duty bearing systems Lubrication of the XLplus and VLplus heavy-duty bearing systems The output-side bearing is greased depending on the frame size. Initial greasing has already been carried out. In normal operating conditions and with low loads, the lubrication is sufficient for approximately 25,000 to 30,000 operating hours.
  • Page 97 Service and maintenance 8.4 Lubrication of the XLplus and VLplus heavy-duty bearing systems Rolling bearing grease NOTICE Impermissible mixing of rolling bearing greases results in damage Residual quantities of original oil can impair the specific properties of the new oil. When regreasing, do not mix greases with a different soap base.

  • Page 98: Replace Bearings

    Service and maintenance 8.5 Replace bearings Maintenance interval after regreasing After regreasing, the maintenance interval can be increased to the following number of operating hours. Table 8- 9 Maintenance interval in operating hours [h] for relubrication Output speed n Operating hours for size ≤...

  • Page 99: Checking The Gearbox For Leaks

    Service and maintenance 8.6 Checking the gearbox for leaks Checking the gearbox for leaks Gearbox and geared motor in an ATEX design Shaft sealing rings are subject to natural wear. The service life depends on the operating conditions. Include the shaft sealing rings in periodic maintenance and servicing work on the system.

  • Page 100: Replacing The Vent Valve

    Service and maintenance 8.7 Replacing the vent valve Replacing the vent valve To ensure correct functioning, renew the breather valve yearly. When replacing, prevent dirt and damaging atmospheres from entering the gearbox. If too much oil is contained in the gearbox, oil will escape from the breather valve. Correct the oil quantity and replace the breather valve.

  • Page 101: Checking Tightness Of Fastening Bolts

    Service and maintenance 8.10 Checking tightness of fastening bolts NOTICE Cleaning with a high-pressure cleaning appliance Water can penetrate into the geared motor. Seals can become damaged. Do not use a high-pressure cleaning appliance to clean the geared motor. Do not use tools with sharp edges. Switch off the power supply to the drive unit before cleaning it.

  • Page 102: Inspecting The Gearbox

    Service and maintenance 8.11 Inspecting the gearbox 8.11 Inspecting the gearbox Carry out a scheduled inspection of the gearbox once a year in accordance with the possible criteria listed in General notes about maintenance work (Page 71). Check the gearbox in accordance with the criteria set out in General information and safety notes (Page 7).

  • Page 103: Disposal

    Disposal Recycling and disposal of SIMOGEAR geared motors For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country.
  • Page 104 Disposal BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 105: Technical Data

    Technical data 10.1 Type designation Table 10- 1 Example of the type designation structure Main gearbox Intermediate Input unit helical gearbox markin Example: - K4 (100) Gearbox type Stage Type Size Development status Stage Size Input unit (for motor size) (100) Ex marking Table 10- 2...
  • Page 106 Two-stage Three-stage Input unit Coupling adapter only for mounting a SIEMENS SIMOTICS S-1FK7/-1FT7, SIMOTICS M-1PH8, SIMOTICS S-1FK2, SIMOTICS S-1FL6 servomotor Coupling adapter with flexible coupling for fitting an IEC motor Coupling adapter with flexible coupling for fitting a NEMA motor...

  • Page 107: Rating Plate Data

    Technical data 10.2 Rating plate data 10.2 Rating plate data 10.2.1 General technical data The most important technical data appears on the rating plate of the gearboxes and geared motors. This data, together with the contractual agreements for the geared motors, determines the limits of intended use.

  • Page 108: Rating Plate Simogear Geared Motors Without A Ul/Csa Design

    Technical data 10.2 Rating plate data 10.2.3 Rating plate SIMOGEAR geared motors without a UL/CSA design Figure 10-2 Example of a SIMOGEAR rating plate for non-UL/CSA geared motors Data matrix code INV. DUTY - suitable for inverter operation Underlying standard Serial number CE marking or other marking, if required Article number...
  • Page 109 Technical data 10.2 Rating plate data Motor and brake data Number of phases and motor current type Temperature class Th. Cl. Thermal motor protection Symbols (IEC 60617-2): = brake Rated braking torque T in Nm Brake supply voltage U in V Frequency 1 Rated frequency f in Hz Rated voltage / range U in V...

  • Page 110: Rating Plate Simogear Geared Motors With A Ul/Csa Design

    Technical data 10.2 Rating plate data 10.2.4 Rating plate SIMOGEAR geared motors with a UL/CSA design Figure 10-3 Example of a SIMOGEAR rating plate for UL/CSA geared motors Data matrix code INV. DUTY - suitable for inverter operation Underlying standard Serial number CE marking or other marking, if required Article number...

  • Page 111: Rating Plate Simogear Geared Motors For Converter Operation

    Technical data 10.2 Rating plate data Frequency 1 Rated frequency f in Hz Rated voltage / range U in V Circuit, circuit symbols according to DIN EN 60617 Part 6 / IEC 60617-6 Rated current I in A Performance factor Rated power P in kW For induction motors: Efficiency class marking according to IEC 60034-30 with...

  • Page 112: Rating Plate, Simogear Geared Motors With Synchronous-Reluctance Motor And Sinamics G110M

    Technical data 10.2 Rating plate data Frequency 2 Rated frequency f in Hz Gearbox output speed n in rpm Geared motor output torque T in Nm Service factor f Motor and brake data Frequency 1 Rated frequency f in Hz Rated voltage / range U in V Circuit, circuit symbols according to DIN EN 60617 Part 6 / IEC 60617-6 Rated current I...
  • Page 113 Technical data 10.2 Rating plate data Article number Type designation Mounting position Customer ID Geared motors type Ambient temperature INV. DUTY - suitable for inverter operation Geared motor output torque T in Nm Output speed range n for output torque T (pos.10) in rpm Input speed range n for output torque T...
  • Page 114 Technical data 10.2 Rating plate data Figure 10-6 Example of an additional SIMOGEAR rating plate for geared motors for converter operation at 50 Hz Serial number IE Class according to IEC TS 60034-30-2 Underlying standard Number of phases, rated voltage U in V and connection type Rated frequency f in Hz Rated current I in A...

  • Page 115: Rating Plate For Atex Version Gearboxes

    Technical data 10.3 Rating plate for ATEX version gearboxes 10.3 Rating plate for ATEX version gearboxes Figure 10-7 ATEX rating plate fitted Figure 10-8 ATEX rating plate, supplied separately packed Data matrix code CE marking marking Serial number Article number Type designation Mounting position Weight m in kg...

  • Page 116: Weight

    Technical data 10.4 Weight 10.4 Weight The weight of the entire geared motor is given in the shipping papers. The weight is stated on the rating plate of the motor, gearbox or geared motor. The weight specification refers only to the product in the delivery state. 10.5 Sound energy level SIMOGEAR geared motors have noise levels below the permissible noise levels defined for...

  • Page 117: Mounting Positions

    Technical data 10.6 Mounting positions 10.6 Mounting positions 10.6.1 General notes on mounting positions Only operate the gearbox in the mounting position specified on the rating plate. This ensures that the correct quantity of lubricant is provided. The symbols are shown for the standard mounting position.

  • Page 118: Single-Stage Helical Gearboxes

    Technical data 10.6 Mounting positions 10.6.2 Single-stage helical gearboxes Figure 10-9 Mounting positions for helical gearbox E, foot-mounted design, sizes 39 - 149 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 119 Technical data 10.6 Mounting positions Figure 10-10 Mounting positions for helical gearbox EF/EZ, flange-mounted design, sizes 39 - 149 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 120: Two- And Three-Stage Helical Gearbox

    Technical data 10.6 Mounting positions 10.6.3 Two- and three-stage helical gearbox Figure 10-11 Mounting positions for helical gearbox D/Z foot-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 121 Technical data 10.6 Mounting positions Figure 10-12 Mounting positions for helical gearbox D/Z foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 122 Technical data 10.6 Mounting positions Figure 10-13 Mounting positions for helical gearbox DB/ZB foot / flange-mounted design, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 123 Technical data 10.6 Mounting positions Figure 10-14 Mounting positions for helical gearbox DB/ZB foot / flange-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 124 Technical data 10.6 Mounting positions Figure 10-15 Mounting positions for helical gearbox DF/ZF flange-mounted design and DZ/ZZ with housing flange, sizes 19 - 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 125 Technical data 10.6 Mounting positions Figure 10-16 Mounting positions for helical gearbox DF/ZF flange-mounted design and DZ/ZZ with housing flange, size 39 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 126 Technical data 10.6 Mounting positions Figure 10-17 Mounting positions for helical gearbox DF/ZF flange-mounted design, sizes 49 - 189 and DZ/ZZ with housing flange, sizes 49 - 129 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 127: Parallel Shaft Gearbox

    Technical data 10.6 Mounting positions 10.6.4 Parallel shaft gearbox Figure 10-18 Mounting positions for parallel shaft gearbox F.AD shaft-mounted design, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 128 Technical data 10.6 Mounting positions Figure 10-19 Mounting positions for parallel shaft gearbox F.AD shaft-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 129 Technical data 10.6 Mounting positions Figure 10-20 Mounting positions for parallel shaft gearbox F.F flange-mounted design and F.Z with housing flange, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 130 Technical data 10.6 Mounting positions Figure 10-21 Mounting positions for parallel shaft gearbox F.F flange-mounted design and F.Z with housing flange, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 131 Technical data 10.6 Mounting positions Figure 10-22 Mounting positions for parallel shaft gearbox F foot-mounted design, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 132 Technical data 10.6 Mounting positions Figure 10-23 Mounting positions for parallel shaft gearbox F. foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 133: Bevel Gearbox

    Technical data 10.6 Mounting positions 10.6.5 Bevel gearbox Figure 10-24 Mounting positions for bevel gearbox B foot-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 134 Technical data 10.6 Mounting positions Figure 10-25 Mounting positions for bevel gearbox B foot-mounted design, sizes 39 - 49 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 135 Technical data 10.6 Mounting positions Figure 10-26 Mounting positions for bevel gearbox B.F flange-mounted design and B.Z with housing flange, sizes 19 - 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 136 Technical data 10.6 Mounting positions Figure 10-27 Mounting positions for bevel gearbox B.F flange-mounted design and B.Z with housing flange, sizes 39 - 49 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 137 Technical data 10.6 Mounting positions Figure 10-28 Mounting positions for bevel gearbox BAD shaft-mounted design, sizes 19 - 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 138 Technical data 10.6 Mounting positions Figure 10-29 Mounting positions for bevel gearbox BAD shaft-mounted design, sizes 39 - 49 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 139 Technical data 10.6 Mounting positions Figure 10-30 Mounting positions for bevel gearbox K. foot-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 140 Technical data 10.6 Mounting positions Figure 10-31 Mounting positions for bevel gearbox K.F flange-mounted design and KAZ with housing flange, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 141 Technical data 10.6 Mounting positions Figure 10-32 Mounting positions for bevel gearboxes KAD shaft-mounted design, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 142: Helical Worm Gearbox

    Technical data 10.6 Mounting positions 10.6.6 Helical worm gearbox Figure 10-33 Mounting positions for helical worm gearbox CAD shaft-mounted design, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 143 Technical data 10.6 Mounting positions Figure 10-34 Mounting positions for helical worm gearbox CAD shaft-mounted design, size 39A BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 144 Technical data 10.6 Mounting positions Figure 10-35 Mounting positions for helical worm gearbox CAD shaft-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 145 Technical data 10.6 Mounting positions Figure 10-36 Mounting positions for helical worm gearbox CF flange-mounted design and CAZ housing flange, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 146 Technical data 10.6 Mounting positions Figure 10-37 Mounting positions for helical worm gearbox CF flange-mounted design and CAZ housing flange, size 39A BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 147 Technical data 10.6 Mounting positions Figure 10-38 Mounting positions for helical worm gearbox CF flange-mounted design and CAZ housing flange, sizes 39 - 89 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 148 Technical data 10.6 Mounting positions Figure 10-39 Mounting positions for helical worm gearbox C. foot-mounted design, size 29 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 149 Technical data 10.6 Mounting positions Figure 10-40 Mounting positions for helical worm gearbox C. foot-mounted design, size 39A BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 150 Technical data 10.6 Mounting positions Figure 10-41 Mounting positions for helical worm gearbox C. foot-mounted design, sizes 39 - 89 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 151: Tandem Gearboxes - Intermediate Helical Gearboxes

    Technical data 10.6 Mounting positions 10.6.7 Tandem gearboxes - Intermediate helical gearboxes Only operate the gearbox in the mounting position specified on the rating plate. This ensures that the correct quantity of lubricant is provided. The symbols are shown for the standard mounting position.
  • Page 152 Technical data 10.6 Mounting positions Horizontal operating position Vertical operating position Main gearbox Intermediate helical gearbox On opposite side Figure 10-42 Operating position for tandem gearbox BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 153: Oil Quantities

    Technical data 10.7 Oil quantities 10.7 Oil quantities NOTICE Damage to the gearbox caused by incorrect oil quantities The oil quantities listed in the tables are guide values for changing the oil. They serve, for example, for lubricant storage and procurement. The precise values depend on the number of stages and transmission ratio of the gearbox.

  • Page 154: Helical Gearbox

    Technical data 10.7 Oil quantities 10.7.1 Helical gearbox Table 10- 3 Oil quantities in l for E, EZ, EF , sizes 39 - 149 Type Mounting position E.39 0.45 0.45 E.49 0.95 0.95 E.69 E.89 E.109 E.129 10.7 E.149 10.3 15.5 11.6 Table 10- 4...

  • Page 155: Parallel Shaft Gearbox

    Technical data 10.7 Oil quantities 10.7.2 Parallel shaft gearbox Table 10- 5 Oil quantities in l for FD/Z, FD/ZZ, FD/ZA., FD/ZAF., FD/ZAZ., FD/ZAD., sizes 29 - 189 Type Mounting position FD.29 0.35 0.45 0.45 FD.39 0.95 FD.49 FD.69 FD.79 FD.89 FD.109 11.8 FD.129...

  • Page 156: Bevel Gearbox

    Technical data 10.7 Oil quantities Type Mounting position FZF29 0.45 FZF39 0.85 0.95 FZF49 FZF69 FZF79 FZF89 FZF109 13.7 13.3 FZF129 21.5 16.7 25.5 15.8 16.5 FZF149 24.5 FZF169 39.5 37.5 37.5 39.5 FZF189 53.5 10.7.3 Bevel gearbox Table 10- 7 Oil quantities in l for B, sizes 19 - 49 Type Mounting position...
  • Page 157 Technical data 10.7 Oil quantities Table 10- 9 Oil quantities in l for KZ, KAF., KAZ., KAD., sizes 39 - 189 Type Mounting position M5-A M6-A M6-B M5-B K.39 0.95 0.95 K.49 0.65 K.69 0.85 K.79 K.89 K.109 11.7 K.129 13.5 17.5 20.5...

  • Page 158: Helical Worm Gearbox

    Technical data 10.7 Oil quantities 10.7.4 Helical worm gearbox Table 10- 11 Oil quantities in l for C, CA., CAS, CAT, sizes 29 - 89 Type Mounting position C.29 0.15 0.55 0.35 C.39A 0.15 0.75 0.65 0.65 0.35 C.39 0.95 0.55 C.49 0.55...

  • Page 159: Tandem Gearbox - Intermediate Helical Gearbox

    Technical data 10.7 Oil quantities 10.7.5 Tandem gearbox - intermediate helical gearbox 10.7.5.1 Two- and three-stage helical gearboxes Note For gearbox "a" in mounting position M4, the oil level is above the oil level hole so that the higher bearings are lubricated. Table 10- 14 Oil quantity in l for D/Z, DB/ZB, DF/ZF, DZ/ZZ, sizes 29 - 189 Type Mounting position...

  • Page 160: Parallel Shaft Gearboxes

    Technical data 10.7 Oil quantities Type Mounting position D.169-Z69 12.9 + 0.65 45 + 2.1 45 + 0.65 54 + 2.95 40.5 + 0.65 33 + 0.65 D.169-D69 12.9 + 0.6 45 + 2 45 + 0.6 54 + 2.65 40.5 + 0.6 33 + 0.6 D.189-Z69...
  • Page 161 Technical data 10.7 Oil quantities Type Mounting position FD.169-Z69 39 + 0.65 50 + 2.1 37 + 0.65 66 + 2.95 34.5 + 0.65 35.5 + 0.65 FD.169-D69 39 + 0.6 50 + 2 37 + 0.6 66 + 2.65 34.5 + 0.6 35.5 + 0.6 FD.189-Z69...

  • Page 162: Bevel Gearbox

    Technical data 10.7 Oil quantities 10.7.5.3 Bevel gearbox Note For gearbox "a" in mounting position M4, the oil level is above the oil level hole so that the higher bearings are lubricated. Table 10- 17 Oil quantities in l for K, KA, KAS, KAT, sizes 39 - 189 Type Mounting position K.39-Z19...
  • Page 163 Technical data 10.7 Oil quantities Type Type of construction K.39-D19 0.4 + 0.15 0.9 + 0.45 1.2 + 0.15 1.4 + 0.45 0.95 + 0.15 0.95 + 0.15 K.49-D19 0.65 + 0.15 1.5 + 0.45 1.9 + 0.15 2.4 + 0.45 1.6 + 0.15 1.6 + 0.15 K.69-D19...

  • Page 164: Helical Worm Gearboxes

    Technical data 10.7 Oil quantities 10.7.5.4 Helical worm gearboxes Table 10- 20 Oil quantities in l for C, CA., CAS, CAT, sizes 39 - 89 Type Mounting position C.39A-Z19 0.15 + 0.15 0.75 + 0.5 0.65 + 0.15 0.65 + 0.5 0.35 + 0.15 0.4 + 0.15 C.39-Z19...

  • Page 165: Spare Parts

    Siemens AG states explicitly that only spare parts and accessories supplied by Siemens have been tested and approved by Siemens. If you do not use original spare parts and original accessories, Siemens AG excludes every liability and warranty. Siemens AG accepts the warranty only for original spare parts.

  • Page 166: Spares On Web

    Our proven services therefore contribute to reducing the total cost of ownership for you, as well as to creating sustainable values and solutions. The technical product lists are provided in Spares on Web (https://www.sow.siemens.com/?lang=en). ① Article number ②...

  • Page 167: Lists Of Spare Parts

    Spare parts 11.3 Lists of spare parts 11.3 Lists of spare parts 11.3.1 Helical gearbox E, sizes 39 - 149 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 168 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1160 Shaft sealing ring 1040 Output flange 1210 Bolt 1045 Bolt 1212 1101 Output shaft 1225 Seal 1105 Parallel key 1301 Plug-in pinion 1129 Supporting disk 1303 Slip-on pinion 1130 Bearing 1304 Parallel key...

  • Page 169: Helical Gearbox D / Z, Sizes 19 - 189

    11.3 Lists of spare parts 11.3.2 Helical gearbox D / Z, sizes 19 - 189 Note For gearbox sizes 19 and 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 170 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1309 Seal 1020 Bearing 1315 Bearing 1025 Locking ring 1316 Locking ring 1028 Bearing 1317 Supporting disk 1030 Bearing 1318 Supporting disk 1031 Supporting disk 1320 Bearing 1032 Shim 1321 Locking ring 1034 NILOS ring 1322 Supporting disk 1035 Locking ring...

  • Page 171: Parallel Shaft Gearbox F, Sizes 29 - 189

    11.3 Lists of spare parts 11.3.3 Parallel shaft gearbox F, sizes 29 - 189 Note For gearbox size 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 172 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1143 NILOS ring 1020 Bearing 1144 Supporting disk/shim 1030 Bearing 1146 Locking ring 1031 Supporting disk 1160 Shaft sealing ring 1032 Shim 1161 Shaft sealing ring 1034 NILOS ring 1162 O ring 1035 Locking ring 1165 Seal 1036 Shim...

  • Page 173: Bevel Gearbox B, Sizes 19 - 49

    11.3 Lists of spare parts 11.3.4 Bevel gearbox B, sizes 19 - 49 Note For gearbox sizes 19 and 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 174 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1225 Seal 1020 Bearing 1301 Plug-in pinion 1027 Locking ring / nut 1305 Helical 1030 Bearing 1306 Parallel key 1031 Supporting disk 1314 Screw lock 1032 Shim 1320 Bevel gear pair 1035 Locking ring 1346 Parallel key 1037 Locking ring...

  • Page 175: Bevel Gearbox K, Sizes 39 - 189

    Spare parts 11.3 Lists of spare parts 11.3.5 Bevel gearbox K, sizes 39 - 189 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 176 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1133 NILOS ring 1020 Bearing 1135 Locking ring 1021 Supporting disk/shim 1138 Locking ring 1022 Supporting disk/shim 1139 Supporting disk 1025 Locking ring 1140 Bearing 1030 Bearing 1141 Supporting disk/shim 1031 Supporting disk 1143 NILOS ring 1032 Shim...

  • Page 177: Helical Wor M Gearbox C, Sizes 29 - 89

    11.3 Lists of spare parts 11.3.6 Helical worm gearbox C, sizes 29 - 89 Note For gearbox size 29, we recommend that Siemens AG replaces the gearbox if service is required. Parts subject to wear are available on request. BA 2030...
  • Page 178 Spare parts 11.3 Lists of spare parts 1001 Gearbox housing 1210 Screw 1020 Bearing 1212 Nut 1025 Locking ring 1225 Seal 1027 Locking ring 1301 Plug-in pinion 1030 Bearing 1305 Helical 1035 Locking ring 1306 Parallel key 1036 Support ring / shim 1340 Pinion shaft 1037 Locking ring 1345 Helical...

  • Page 179: Simoloc Assembly System, Sizes 29 - 89

    Spare parts 11.3 Lists of spare parts 11.3.7 SIMOLOC assembly system, sizes 29 - 89 BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 180 Spare parts 11.3 Lists of spare parts 1101 Output shaft 1114 Cover NDE 1115 Seal 1116 Bolt 1117 Screw lock 1121 Protective cap 1122 SIMOLOC mounting kit 1123 Thrust collar 1124 Snap ring 1125 Tapered bushing 1126 Bolt 1127 Clamping ring 1128 Bushing 1129 Supporting disk 1130 Bearing...

  • Page 181: Xlplus And Vlplus Heavy-Duty Bearing S Ystems, Sizes 89-169

    Spare parts 11.3 Lists of spare parts 11.3.8 XLplus and VLplus heavy-duty bearing systems, sizes 89-169 Figure 11-10 XLplus and VLplus helical gearboxes BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 182 Spare parts 11.3 Lists of spare parts Figure 11-11 VLplus parallel-shaft gearboxes and bevel gearboxes Spare parts list for XLplus and VLplus heavy-duty bearing systems 1040 Output flange 1146 Locking ring 1045 Screw 1160 Shaft sealing ring 1085 Adapter 1161 Shaft sealing ring 1088 Plug 1166 Shaft sealing ring 1101 Output shaft...

  • Page 183: Declaration Of Incorporation, Declaration Of Conformity

    Declaration of incorporation, declaration of conformity BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...
  • Page 184 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 185 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 186 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 187 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 188 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 189 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 190 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin- Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 191 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin- Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 192 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 193 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 194 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 195 The safety instructions of the accompanying product documentation shall be observed. Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin- Charlottenburg, HRB 12300, München, HRB 6684;...
  • Page 196 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender: Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 197 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender: Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 198 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 199 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 200 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 201 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 202 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 203 Siemens Aktiengesellschaft: Vorsitzender des Aufsichtsrats: Jim Hagemann Snabe; Vorstand: Roland Busch, Vorsitzender; Klaus Helmrich, Cedrik Neike, Matthias Rebellius, Ralf P. Thomas, Judith Wiese; Sitz der Gesellschaft: Berlin und München, Deutschland; Registergericht: Berlin-Charlottenburg, HRB 12300, München, HRB 6684; WEEE-Reg.-Nr. DE 23691322...
  • Page 204 Declaration of incorporation, declaration of conformity BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

  • Page 205: Your Suggestions

    YOUR ideas and suggestions are important. Please forward us your knowledge. Send the completed following preprinted form to: Siemens AG, Quality Management, Bahnhofstr. 40, 72072 Tübingen, Germany or to the e- mail address: sales-sgm.aud@siemens.com Your data...
  • Page 206 Your suggestions BA 2030 Operating Instructions, 02/2021, A5E37880173A/RS-AM...

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