Milnor 76028CBW Manual
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Milnor 76028CBW Manual

Milnor 76028CBW Manual

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Published Manual Number/ECN: MQPCUM01UU/2013504A
• Publishing System: TPAS2
• Access date: 12/16/2013
• Document ECNs: Latest
76028CBW®, 76032CBW®,
76039CBW®, 92048CBW®
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 76028CBW

  • Page 1 Published Manual Number/ECN: MQPCUM01UU/2013504A • Publishing System: TPAS2 • Access date: 12/16/2013 • Document ECNs: Latest 76028CBW®, 76032CBW®, 76039CBW®, 92048CBW® PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
  • Page 3 MQPCUM01UU/13504A 1. English Maintenance Guide—CBW® Tunnel Washer MQPCUM01EN/20131211...
  • Page 5 English...
  • Page 7 • As-of Date: 20131211 • Access Date: 20131211 • Depth: Detail • Custom: n/a • Applicability: PCU • Language Code: ENG01, Purpose: publication, Format: 1colA Maintenance Guide— CBW® Tunnel Washer PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
  • Page 8 Applicable Milnor products by model number: ® 76028L3F 76028L4F 76028L4S 76028L5F 76028L5S 76032C2F 76032T2F 76039L3F 76039L3S 76039L4F 76039L4S 92048C1F 92048C2F 92048C3F 92048H1F 92048H2F 92048H3F...

  • Page 9: Table Of Contents

    Table of Contents Sections Figures, Tables, and Supplements Chapter 1. Machine Description, Identification, and Certification ® 1.1. About This Milnor Machine—CBW® Tunnel Washer (Document BIUUUF01) 1.1.1. Functional Description 1.1.2. Machine Identification Figure 1: Machine Data Plate Supplement 1: About Machines With Multiple Data Plates 1.2.
  • Page 10 Figure 8: A Configuration that Prevents Flow in the Machine When the Pump is Off (if the chemical tube and tank have no pressure) 2.3.2.6. Prevent leaks. Chapter 3. Routine Maintenance 3.1. Routine Maintenance—CBW® Tunnel Washer (Document BIUUUM09) PELLERIN MILNOR CORPORATION...
  • Page 11 Table 10: Lubricant Identification 3.1.4.1. Grease Gun Procedures 3.1.4.2. Procedures for Motors Figure 9: Motor Grease Maintenance Conditions Table 11: Motor Grease Intervals and Quantities. Use grease EM (Table 10) 3.1.4.3. First Time Oil Procedure for Speed Reducers (Gear Reducers) PELLERIN MILNOR CORPORATION...

  • Page 12: Sections

    Figure 18: Photoeyes. These are examples. Your machine can look different. Figure 19: Proximity Switches These are examples. Your machine can look different. Supplement 5: How to Do a Test of Emergency Stop Mechanisms PELLERIN MILNOR CORPORATION...
  • Page 13 CBW Tunnel Washers Figure 27: Pumps that Move Water and ® Solids—PulseFlow CBW Tunnel Washers. See . Figure 28: Module Sump Drain and Weir Box. These are examples. Your machine can look different. Figure 29: Steam Trap PELLERIN MILNOR CORPORATION...

  • Page 14: Chapter 1. Machine Description, Identification, And Certification

    BIUUUF01 (Published) Book specs- Dates: 20131211 / 20131211 / 20131211 Lang: ENG01 Applic: PCU ® 1.1. About This Milnor Machine—CBW® Tunnel Washer This manual applies to the Milnor products whose model numbers are listed inside the front cover and which are in the families of machines defined below. Functional Description 1.1.1.

  • Page 15: 1.2. General Content Of The Ec-Declaration Of Conformity

    2004/108/EC (15 December 2004) - Electromechanical compatibility 2006/95/EC (12 December 2006) - Low voltage Pellerin Milnor Corporation certifies that the machine(s) listed above, manufactured in Kenner, Louisiana, 70063, USA conform(s) as stipulated by schedule of verification of ISO 10472-1:1997 - Safety requirements for industrial laundry machinery - Part 1: Common...
  • Page 16 EN 60204-1:2006/A1:2009 - Safety of machinery - Electrical equipment of machines, Part One, General requirements. Safety compliance to the standard is described in detail in MILNOR manual (see the declaration for your machine). This letter confirms that the machine(s) only meets the required aforementioned standards. It is the responsibility of the installer/owner of the machine(s) to ensure compliance with all requirements for on-site preparation, installation, and operation.

  • Page 17: Chapter 2. Safety

    The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.

  • Page 18: Laundry Facility

    The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers. Contact the Milnor Parts department for replacement placards or manuals. Maintenance —Ensure the machine is inspected and serviced in accordance with the norms of 2.1.1.5.

  • Page 19: Safety Alert Messages-Internal Electrical And Mechanical Hazards

    Processing can cause solvent-containing goods to give off flammable vapors. • Do not use flammable solvents in processing. • Do not process goods containing flammable substances. Consult with your local fire department/public safety office and all insurance providers. PELLERIN MILNOR CORPORATION...

  • Page 20: Safety Alert Messages-Unsafe Conditions

    • Use the machine only for its customary and intended purpose. • Understand the consequences of operating manually. CAUTION 12 : Goods Damage and Wasted Resources—Entering incorrect cake data causes improper processing, routing, and accounting of batches. PELLERIN MILNOR CORPORATION...

  • Page 21: Careless Servicing Hazards-Vital Information For Service Personnel (See Also Service Hazards Throughout Manuals)

    (or may not) receive its water from, or send its water to, its adjacent module. Depending on the specific water flow and the number of modules, additional water level monitors may be installed at the factory. PELLERIN MILNOR CORPORATION...

  • Page 22: Correct Load Sizes

    Water levels are controlled by weirs as explained in Using the Water Flow Features of the Milnor in manual . This section also explains how to set the...

  • Page 23: Correct Cylinder Rotation

    You can become ill while working in a hot tunnel. • Do not enter the tunnel unless all goods and surfaces are cool. PELLERIN MILNOR CORPORATION...

  • Page 24: What To Do Before Entering The Tunnel

    Item 3.a above. Ensure each module is fully drained and totally empty of all water before entering the tunnel. No water must remain standing in any module. If any drain valve or module overflow is PELLERIN MILNOR CORPORATION...
  • Page 25 (e.g., the press, etc.) directly before and after the tunnel. Open (disconnect), lock open, and tag all electrical services to the above indicated devices. 7. Provide additional lighting and ventilation for the worker(s) who will enter. See Figure PELLERIN MILNOR CORPORATION...

  • Page 26: Which End Of The Tunnel To Enter

    Which End of the Tunnel to Exit —It is generally believed that the shortest way out is the 2.2.2.5. best. However, some prefer to exit through the discharge end. PELLERIN MILNOR CORPORATION...

  • Page 27: Safety Procecures If The Tunnel Must Be Entered And/Or Exited From The Discharge End

    ® 2. For a single Milnor Centrifugal Extractor—Tilt the cylinder full up, and install the factory-supplied safety stands securely so the cylinder cannot come down.

  • Page 28: How Chemical Supplies Can Cause Damage

    Chapter 2. Safety The company that does these procedures must make sure that these procedures do not cause damage. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the machines it makes or to the goods in a machine.
  • Page 29 Figure 5: Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon Schematic Views Legend Pump Chemical tank The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine. PELLERIN MILNOR CORPORATION...

  • Page 30: Equipment And Procedures That Can Prevent Damage

    Figure 3 shows examples. The manifold has a source of water to flush the chemical supplies with water. Figure 7: Examples of Manifolds for Chemical Tubes. Your equipment can look different. PELLERIN MILNOR CORPORATION...

  • Page 31: Close The Line

    —When you do maintenance on the chemical pump system: 2.3.2.6. • Use the correct components. • Make sure that all connections are the correct fit. • Make sure that all connections are tight. — End of BIWUUI06 — PELLERIN MILNOR CORPORATION...

  • Page 32: Chapter 3. Routine Maintenance

    This will also decrease repair work and unwanted shutdowns. Speak to your dealer or Milnor if repairs are necessary. WARNING 27 : Risk of severe injury—Mechanisms can pull in and mutilate your body.

  • Page 33: Maintenance Summary

    Examine. If a component is damaged, missing, or not set, correct this immediately to prevent injury. Mark Do this each Component More Data 1 2 3 4 5 6 day* guards, covers Speak to your dealer or Milnor for replacement components. day* safety placards 200 hours fasteners Fasteners must be tight. day*...
  • Page 34 Figure 25 (conventional), Figure 26 basket in tank(s) (PulseFlow) 40 to 60 hours level tank (conventional) Examine tank interior for contamination. 40 to 60 hours recirculation pump, inter- Figure 27 module pump(s) (PulseFlow) PELLERIN MILNOR CORPORATION...
  • Page 35 Look for leaks at the load chute and between modules or units. It is necessary to repair a large leak. Speak to your dealer or Milnor.This is not routine maintenance. Table 6: Bearings and Bushings. See Table 7 for Motors.
  • Page 36 (kilopascals): 1 chain = 20 (138) 2 chains = 35 (241), 4 chains = 40 (276), 6 chains = 45 (310), 8 chains = 50 (345), 10 or more chains = 60 (414). PELLERIN MILNOR CORPORATION...

  • Page 37: How To Remove Contamination

    Do not get water on electrical components or mechanisms. 300 series stainless chemical shell interior, pickling and Speak to your dealer or Milnor.This is not steel corrosive attack cylinder passivation routine maintenance. painted metal, dust, dirt, grease frame members warm water with Use clean cloths.

  • Page 38: Lubricant Identification And Procedures

    ™ reducers, Hydrocushions , isolators MCL oil Milnor chain lubricant (Milnor part mist oiler for tunnel drive chain number 20H000A). Grease Gun Procedures 3.1.4.1. CAUTION 29 : Risk of damage—Hydraulic pressure can push out seals and push grease into unwanted areas (example: motor windings).

  • Page 39: Procedures For Motors

    • If the motor has grease drain plugs, remove them before you add grease. If the motor has grease relief fittings, it is not necessary to remove them. PELLERIN MILNOR CORPORATION...

  • Page 40: First Time Oil Procedure For Speed Reducers (Gear Reducers)

    Replace the oil in the speed reducer after the first 100 hours of operation. Do this maintenance one time, in addition to the periodic oil maintenance given in the table for fluid containers in the maintenance summary. PELLERIN MILNOR CORPORATION...
  • Page 41 If you know how to do this work (for example, correctly align belts and pulleys), and you want to do it, speak to your dealer or Milnor for part numbers. Replace worn components before you make tension adjustments.
  • Page 42 If you know how to do this work (for example, correctly align chain and sprockets), and you want to do it, speak to your dealer or Milnor for part numbers. Replace worn components before you make tension adjustments.
  • Page 43 CAUTION 32 : Risk of corrosion damage to the machine and the goods— • Connect chemical tubes only to chemical manifold inlets. • Stop leaks. Remove leaked supplies from surfaces. • Speak to your dealer or Milnor if you see corrosion damage. PELLERIN MILNOR CORPORATION...
  • Page 44 • Make sure that the connections are tight. Figure 14: Water Pressure Regulator for Chemical Flush. These are examples. Your machine can look different. 64050E6N Washer-extractor 76039CBW Tunnel Washer Legend Water pressure regulator Water pressure gauge caution statement . Remove plug to remove strainer. PELLERIN MILNOR CORPORATION...
  • Page 45 The movement is smooth. It does not shake, change speed, or stop in the middle of travel. A mechanism that does not operate correctly will cause unsatisfactory performance. If the mechanism does not operate correctly and you cannot repair the problem, speak to your PELLERIN MILNOR CORPORATION...
  • Page 46 Chapter 3. Routine Maintenance dealer or Milnor. Possible causes are as follows: • a blockage or a leak in the air tube, • a worn pilot air valve, • worn components in the mechanism, • air pressure supplied to the machine is not sufficient, •...
  • Page 47 The kick plate is usually the first component of the shuttle to hit an object in the shuttle path. All Milnor shuttles that go left/right on a path have kick plates on the two sides of the machine.
  • Page 48 Usually, the metal components do not not become worn. Drive coupling—Examine the coupling for loose components. Coupling chain—With power removed, remove the safety placard. Make sure that the chain is not loose. Apply grease. View with safety placard removed. Replace the placard. PELLERIN MILNOR CORPORATION...
  • Page 49 Figure 21: Grease Points. These are examples. Your machine can look different. Grease plate—76039CBW Support wheel—76039CBW Drive motor—92048CBW Tracking wheel—76039CBW Legend Support wheel fittings Tracking wheel fittings Support wheel Tracking wheel Tube to grease plate Motor grease fittings (all drive and pump motors) PELLERIN MILNOR CORPORATION...
  • Page 50 Remove this plug when you add oil. Fill until the oil starts to come out here. Remove one of the plugs to remove oil. Remove the stopper and add oil. Fill until the oil level is here. Remove the tube through the bottom of the bracket to remove oil. PELLERIN MILNOR CORPORATION...
  • Page 51 Hold this switch in either direction to turn the cylinders manually in the direction shown. Nozzle. The automatic oil spray must occur at each transfer. Where to point the oil spray. One point for each nozzle. Air pressure adjustment knob and gauge. PELLERIN MILNOR CORPORATION...
  • Page 52 Lint filter—Use a rigid bristle brush to remove contamination from between grooves. Lint basket—Remove the basket to remove collected lint. Overflow and drain outlets—Keep free of blockages Cross Section of a Tank Flow Splitter or Flow Lifter Press Water to Reuse Tank PELLERIN MILNOR CORPORATION...
  • Page 53 To the load chute From upstream module To downstream module With power removed, remove the safety guard. Replace when completed. Remove eight bolts. Remove the housing. Use a rubber hammer. Impeller Housing Removal. Do this on the installed pump. PELLERIN MILNOR CORPORATION...
  • Page 54 Materials will come out with steam pressure. Open this valve momentarily. Steam strainer. Remove steam pressure warning before you remove item 4. See statement 34 in Section 3.1.5 Remove this component to remove strainer. — End of BIUUUM09 — PELLERIN MILNOR CORPORATION...

This manual is also suitable for:

76032cbw76039cbw92048cbw

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