Manual for MVK-MPNIO Modules Service and Support Sales You can rely on the support of our sales staff in do- mestic and in- ternational sales at all times. CONNECTIVITY System Advisor Our system advisors are your competent contacts when it comes to developing CONNECTIVITY solu- tions.
Manual for MVK-MPNIO Modules Content Service and Support ........................... 3 1. Important Information ..........................6 2. Configuration ............................9 2.1 Power Supply ............................9 2.2 Electromagnetic Compatibility (EMC) ....................10 2.3 PROFINET Conformance Classes ....................14 2.4 Ethernet Switching Mechanisms ....................... 15 2.5 Media redundancy protocol (MRP) ....................
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Manual for MVK-MPNIO Modules 6.1 LED Indicators ........................... 62 6.1.1 Modules with Digital Inputs ......................62 6.1.2 Modules with Digital Outputs ...................... 62 6.1.3 Diagnostics of the Power Supply Voltages ................. 63 6.1.4 Diagnositc BUS RUN-LED ......................63 6.1.5 Diagnostic CfgF-LED ........................63 6.1.6 Diagnose LNK-LEDs (LNK P1, LNK P2) ..................
Manual for MVK-MPNIO Modules 1. Important Information Explanation of Symbols This manual contains important information that has to be observed in order to guarantee safety and avoid material damage. This information is specially marked and illustrated as follows: This symbol refers to important information. Danger notices refer to information that, if you fail to observe, may result in damage to equipment and other objects or, if appropriate precautions are not taken, may result in danger to the user's health or life.
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Manual for MVK-MPNIO Modules The designated operation of the equipment is only guaranteed with complete installation of the housing. Good resistance to chemicals and oil. When using aggressive mediums, material resistance based on application must be checked. The MVK metal field bus modules are very robust and due to the high protec- tion class IP67 they are protected from dust, dirt, and most liquids without an additional housing.
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Manual for MVK-MPNIO Modules Qualified Personnel Requirements to be met by qualified personnel are based on qualification profiles described in ZVEI and VDM guidelines. Only qualified electricians that are familiar with the contents of this manual may install and ser- vice the products described: "Weiterbildung in der Automatisierungstechnik"...
Manual for MVK-MPNIO Modules 2. Configuration 2.1 Power Supply Bus modules require a direct-voltage power supply of typically 24 VDC (SELV/PELV) which must comply with the regulations of conventional industrial power-utility companies. In order to optimize interference immunity, we advise you to power sensors, bus, and actuators from different sources.
Manual for MVK-MPNIO Modules Cable Cross Sections For modules Art. Nos. 55287, 55288, 55289 and 55339 the maximum cable diameter is 1.5 mm². It is limited to this max. diameter by the 7/8" plug. For modules Art. No. 5526455264, 55256, 5557, 55268, 55269, 55528, 55529 and 55283, the maximum cable diameter is 2.5 mm².
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Manual for MVK-MPNIO Modules Grounding A short (as short as possible), low-impedance connection between the grounding point and the reference ground is essential to divert interference voltages running between the device and reference ground. The inductivity of standard FE conductors is a high impedance for high-frequency interference voltages.
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Manual for MVK-MPNIO Modules Interference Suppression of Inductive Loads The outputs of the devices described in this manual have an integrated protective circuit that provides safety against high-energy interference voltages, such as those that occur when induc- tive consumers are switched. Inductive load Bipolar suppressor diode (e.g.
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Manual for MVK-MPNIO Modules Other Measures and Limits In some system configurations, the requirements for interference emission and immunity from interference can only be met with additional measures, or even not at all. In these cases, the EMC within the system is also dependent on the single components of other manufacturers. ...
Manual for MVK-MPNIO Modules 2.3 PROFINET Conformance Classes The scope of functions supported by PROFINET IO is clearly divided into conformance classes (CC). These provide a practical summary of the various minimum properties. There are three conformance classes that build upon one another and are oriented to typical applications.
Manual for MVK-MPNIO Modules 2.4 Ethernet Switching Mechanisms Store and forward With this technique, the switch buffers the whole Ethernet frame from the input port and verifies it. After successful verification, the switch forwards the frame to the destination port according to its switching table.
Manual for MVK-MPNIO Modules 2.5 Media redundancy protocol (MRP) The MRP protocol according to IEC 62439 describes PROFINET redundancy with a typical re- configuring time of < 200 ms for communication paths with TCP/IP and RT frames after a fault. Error-free operation of an automation system involves a media redundancy manager (MRM) and several media redundancy clients (MRC) arranged in a ring.
Manual for MVK-MPNIO Modules 2.6 Replaceability Some modules of the MVK-MPNIO series are downward compatible. Single modules can be replaced according to the hierarchy shown in the illustration below. This reduces inventory: A module does not have to be replaced by a device of identical design, but can also be replaced by other modules that offer at least the same functionality.
Manual for MVK-MPNIO Modules 3. Installation 3.1 Assembly The MVK-MPNIO modules (PP, 7/8”, M23) can be directly mounted to a mounting wall or a ma- chine. The module is provided with two fixing holes. The MVK-MPNIO PP modules can be directly mounted to a mounting wall or a machine. The modules are provided with two fixing holes each at the front and at the side.
Manual for MVK-MPNIO Modules 3.1.6 Functional Earth The FE connection is located at the bottom of the module front side. The ground strap is pre- installed. + - 0,2 - 1,8 10,7 lb-in Max. 10 cm > 2,5 mm² 10. FE connection (ground strap pre-installed) Ensure a low impedance connection between the FE connection at the hous- ing and functional earth (ground) (see the information regarding EMC).
Manual for MVK-MPNIO Modules 3.2 Overview of Connections DI8(DO8) M23 Hybrid Art. No. 55264 11. Overview of connections DIO8(DIO8) M23 Hybrid Art. No. 55264 V 1.9...
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Manual for MVK-MPNIO Modules DIO8(DIO8) PP Art.No. 55268 12. Overview of connections DIO8(DIO8) PP Art. No. 55268 V 1.9...
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Manual for MVK-MPNIO Modules DI8(DO8) Art.No. 55269 13. Overview of connections DI8(DO8) PP Art. No. 55269 V 1.9...
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Manual for MVK-MPNIO Modules DI8 DI8 IRT PP Art. No. 55528 Pin 1 Pin 2 DI / DIAG Pin 3 GND(U ) Pin 4 Pin 5 POWER IN POWER OUT POWER P R O F I P R O F I MVK+ MPNIO DI8 DI8 IRT POWER OUT...
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Manual for MVK-MPNIO Modules DI8 DO8 IRT PP Art. No. 55529 Pin 1 Pin 1 Pin 2 Pin 2 DI / DIAG Pin 3 GND(U ) Pin 3 GND(U ) Pin 4 Pin 4 Pin 5 Pin 5 DO : U / 2 A POWER IN POWER OUT...
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Manual for MVK-MPNIO Modules DIO8(DIO8) PP Art.No. 55283 16. Overview of connections DIO8(DIO8) PP Art. No. 55283 V 1.9...
Manual for MVK-MPNIO Modules 3.2.1 Connection of Digital Sensors and Actuators Sensor and actuator cables must only be plugged and removed when the module is disabled. Pin 1 + 24 V Sensor power supply Pin 2 Function channel 1x Parameterizable channel Pin 3 Ground Pin 4...
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Manual for MVK-MPNIO Modules Actuators 55283, 55288, 55289: Each output can be loaded to a maximum of 1.6 A. Derating T/°C 23. Derating actuators 55256, 55257, 55264, 55265, 55269, 55339, 55529: Each output can be loaded to a maximum of 2.0 A. There is no derating within the permissible ambient temperature range.
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Manual for MVK-MPNIO Modules Reverse polarity of the actuator voltage can damage the module. The module may heat, depending on the load. Art. No. 55264: The total current may not exceed 9 A due to the maximum current carrying capaci- ty of the power plug.
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Manual for MVK-MPNIO Modules Diagnostic input The digital inputs on Pin 2 of the M12 sockets can be parameterized as diagnostic input. If the signal 0 V is present at a diagnostic input, it is inversely displayed in the process map. At the same time a channel-related diagnostic message "External Error"...
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Manual for MVK-MPNIO Modules Cable Break Monitoring With the M12 diagnostic adapter; Murrelektronik offers a simple tool for monitoring M12 cables to the sensors and actuators for cable breaks on Wires 1 and 2, in case Desina sensors or ac- tuators are not used.
Manual for MVK-MPNIO Modules 3.3 Connections 3.3.1 Connecting PROFINET Cables On modules 55287, 55288, 55289 and 55339 only bus cables with M12 D-coded connectors can be used. The bus connection for modules 55264, 55268, 55269, and 55283 is a RJ-45 in push-pull design.
Manual for MVK-MPNIO Modules 4. Setup 4.1 GSD File The operation of the equipment described in this manual requires a GSD file in GSDML format. GSDML-Vx.x-Murrelektronik-MVK_MPNIO-JJJJMMTT.xml Import the GSD file to the corresponding configuration tool before starting up the device. The GSD file can be downloaded from the Murrelektronik website under "Service >>...
Manual for MVK-MPNIO Modules 4.2.2 Project MVK-MPNIO 27. Select “MVK-MPNIO” You will find the MVK in the hardware catalog of the Simatic Manager under PROFINET IO "Additional Field Devices" "I/O". Mark the relevant “MVK-MPNIO” in the hardware catalog and drag the entry to the virtual PROFINET string, while keeping the left mouse button depressed.
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Manual for MVK-MPNIO Modules 28. Parameterizing the MVK When the requested MVK is added to the PROFINET IO system, it can be parameterized. Parameteriza- tion takes place via the virtual head module on socket 0. Double-click to open the dialog box of the mod- ule characteristics.
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Manual for MVK-MPNIO Modules 29. Adding virtual modules After the module is parameterized, the required virtual modules can be added. The available modules are divided into two categories. You will find the modules for the exchange of I/O data in the folder "User data modules".
Manual for MVK-MPNIO Modules 4.2.3 Parameterization of Fast Start-Up In some applications, e.g. a tool change on robots, it is essential to have a fast start-up of the module. All MVK-MPNIO's support the prioritized start-up specified by PROFINET from firmware Version 3.00 or higher (FSU - Fast Start-Up).
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Manual for MVK-MPNIO Modules In the next step, the bus connections port1 and port2 are parameterized. Contrary to the conventional PROFINET, no connection parameters between the individual PNIO devices need be negotiated to ena- ble FSU. These parameters are assigned in the configuration. The corresponding parameters of Ports X1 P1 and/or X1 P2 are set in "Properties"...
Manual for MVK-MPNIO Modules 4.2.4 Topology Setting PROFINET offers various functions, diagnostic and maintenance options that are based on the existing topology. All MVK-MPNIO modules support the topology setting and the automatic topology recognition by the engineering tool. Below we give an example of how to set the topology for MVK-MPNIO modules. Setting the connected adjacent devices is performed via the ports X1 P1 and X1 P2, which represent the physical interfaces.
Manual for MVK-MPNIO Modules 4.2.5 Identification of Individual Devices in the Network The identification of PNIO devices is performed using their MAC address and the device type. If you want to install several modules of the same type, they have to be clearly differentiated. 33.
Manual for MVK-MPNIO Modules 4.2.6 Assigning Device Name and IP Addresses After a module is positively identified, a device name can be assigned. The IP address is automatically assigned by the PNIO controller via DCP. 34. Issuing device names and IP addresses The Simatic S7 Manager now displays the MVK-MPNIO data found.
Manual for MVK-MPNIO Modules Device name: 4.2.7 Plan MRP In some applications, ring tolopolgies are used to increase the availability. Starting with Firm- ware version 3.50 together with GSD 2.25 or higher all MVK MPNIO support the media redun- dancy protocol (MRP). MRP is at the moment implemented in modules 55339, 55283, 55256, 55257, 55528 und 55529.
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Manual for MVK-MPNIO Modules 36. Setting Up MRP Client If the media redundancy is set up, the IO cylce time has to be parameterized for all ring stations, including the switch. The typical reconfiguration time is < 200ms. Depending on the PLC, the RT requirements and the expansion of the system can be set up in the following window of the IO cycle times and factors.
Manual for MVK-MPNIO Modules 4.2.8 Optical Data Transfer in Profinet For optical data transfer with polymer optic fibers (POF) a SCRJ connector is specified that can be used for PROFINET and the 1mm POF. PROFINET allows a max. cable (segment) length of 50m. Murrelektronik Art.
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Manual for MVK-MPNIO Modules 39. Maintenance requirements_MPNIO POF Maintenance required: The fiber optic system reserve is under the 2 dB edge. It could be suggested to change or clean the fiber optic cable system 40. Maintenance requirements_MPNIO POF Maintenance demanded: The fiber optic system reserve is approx.
Manual for MVK-MPNIO Modules The related cable must be changed as soon as possible. These diagnostic alarms (maintenance requirements) are only activated in the S7 project if the settings of the fiber optic ports are set to: Automatic Settings (monitor). 41.
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Manual for MVK-MPNIO Modules Step 2. Insert MVK module (at least SW version 4.0) and do the config. 43. HW config MVK in 1 Step 3. Copy module in 2 HW config (via „Paste Shared) 44. HW config MVK in 2 V 1.9...
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Manual for MVK-MPNIO Modules Step 4. Open object properties in the 2 PLC. MVK is shown as coupled Decive in the „Shared“ register. 45. HW properties in the 2nd PLC Step 5. Define in the register „Access“ the shared I/O part fort the 2 PLC .
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Manual for MVK-MPNIO Modules Step 6. Save an Compile in the second PLC. Then the device is shared. 47. Shared Device access with two PLC Always save the project. It is not possible to save when no I/0 is configured/shared in the object. Changes on shared modules will be adopted in the second PLC after saving.
Manual for MVK-MPNIO Modules 4.3 Parameterization This chapter explains the parameterization possibilities. Parameters Description Signal / do not signal global diagnostics Enables / disables all module diagnostics. If all diag- nostics are disabled, the parameter settings 2 to 5 are ignored.
Manual for MVK-MPNIO Modules 5. Data Modules The I/O data of the MVK-MPNIO are compiled from a list of virtual data modules. Virtual head modules Data capacity assignment MVK+ MPNIO DI8 DO8 M23 55264 MVK+ MPNIO DI8 DI8 POF PP gT 55256 MVK+ MPNIO DI8 DI8 PP gT 55268 MVK+ MPNIO DI8 DO8 POF PP gT 55257 0 MVK+ MPNIO DI8 DO8 PP gT 55269...
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Manual for MVK-MPNIO Modules Relation between Channel Number and Pin/Socket By means of the channel number, you can define the socket and the associated pin. Example: The channel number is 12, this corresponds to Pin 2 (x=1) of socket no. 2 (Y=2). Channel number = XY X = 0 Pin 4...
Manual for MVK-MPNIO Modules 6. Diagnostics 6.1 LED Indicators Channel-related diagnostics are displayed at the M12 socket via the LED assigned to this particular channel. The following tables show the relationship between cause of error and LED display. Depending on the parameterization of the channel, the LED indicators have different meanings. 6.1.1 Modules with Digital Inputs Every input and output has a separate status display.
Manual for MVK-MPNIO Modules Diagnostic Message Possible Cause Action Check sensor cable or Short-circuit (of sensor Overload or short circuit of check sensor for short- power supply) sensor power supply to 0V. circuit, if necessary replace. Check wiring. Possibly sen- ...
Manual for MVK-MPNIO Modules 7. Technical Data 7.1 General data EN 61131-2 EN 61000-4-2 ESD ..........Contact ±4 kV, air ±8 kV E EN 61000-4-3 RF-Field + GSM ...... 10 V/m EN 61000-4-4 Burst ........... ±2 kV EN 61000-4-5 Surge .......... asym./symmetrical ±500 V (DC power input) ................
Manual for MVK-MPNIO Modules 7.3 Electrical data DI8 DO8 Art. No. 55264 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............ 100 Mbit/s Addressing ............via DCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DI8 DI8 Art. No. 55256, 55268, 55528 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............. 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DI8 DO8 Art. No. 55257, 55269, 55529 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............ 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DIO8(DIO8) Art. No. 55283 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............. 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DI8(DI8) Art. No. 55287 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............ 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DIO8(DI8) Art.No. 55288 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............. 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DIO8(DIO8) Art. No. 55289 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............ 100 Mbit/s Addressing ............via DHCP Supply Operating voltage U ......... 24 V DC Supply voltage range ......... 18 ... 30 V DC Current consumption (without inputs) ....
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Manual for MVK-MPNIO Modules DI8 DO8 FSU Art. No. 55339 Bus Data Transfer protocol ..........PROFINET I/O Transfer rates ............. 100 Mbit/s Addressing ............via DHCP FSU (Fast-Start-Up) ..........< 500 ms Supply Operating voltage U ......... 24 V DC Supply voltage range .........
Manual for MVK-MPNIO Modules Legal Provisions Disclaimer Murrelektronik GmbH has examined the contents of this technical documentation for conformance with the described hardware and software. Changes on an individual case basis cannot be excluded. For this reason, Murrelektronik gives no warranty for the correctness of the contents and refuses any liability for errors, in particular for complete conformance.
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The information in this manual has been compiled with the utmost care. Liability for the correctness, completeness and topicality of the information is restricted to gross negligence.
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