Table Of Contents - Honda HRX217K6HYA Manual

Table of Contents

Safety Precautions1
Contents2
Specifications5
Dimensional Drawings6
Wiring Diagram7
Service Information8
Symbols Used In This Manual8
Serial Number Locations9
Product View9
Service Specifications10
Torque Values11
Tools12
Standard Torque Values12
Troubleshooting14
Hard Starting With The Recoil Starter Or Poor Engine Performance14
Electric Starter Will Not Operate15
Electric Starter Operates, But The Engine Cranks Slowly Or Not At All16
Battery Has Low Voltage17
Vibration Problems18
Drive System Troubles18
Troubleshooting Techniques19
Compression Test19
Spark Plug Test19
Crankshaft Runout Inspection20
Choke Control System22
Fuel/Ethanol Test23
Drive System Troubleshooting Symptoms24
Transmission Leaks Oil27
Transmission Fluid Change And Bench Test Procedure28
Drive Clutch Cable Adjustment And Ground Speed Measurement31
Performance Test32
Cable Routing And Ties33
Main Harness Routing34
Maintenance36
Maintenance Schedule37
Maintenance Specifications38
Engine Tune-Up Specifications38
Rear Shield39
Blades Inspection39
Blades Removal And Installation39
Blades Sharpening40
Engine Oil Inspection41
Engine Oil Change41
Air Filter42
Cleaning42
Grass Bag Replacement43
Spark Plug Inspection44
Spark Arrester Cleaning44
Combustion Chamber Cleaning45
Blade Control Operation Check45
Fuel Tank And Filter Inspection/Cleaning46
Fuel Tube Inspection46
Valve Clearance Check47
Valve Clearance Adjustment47
Pinion Gear Lubrication48
Adjusting Arm Bushing - Lubrication49
Throttle Cable And Linkage50
Drive Clutch Cable50
Roto-Stop Cable Adjustment51
Roto-Stop Inspection51
Brake Wear51
Clutch Wear51
Governor Adjustment52
Roto-Stop Parts View55
Roto-Stop Removal56
Roto-Stop Installation60
Drive Belt Removal63
Drive Belt Installation63
Engine Removal64
Engine Installation65
Muffler Removal/Installation67
Recoil Starter68
Recoil Starter - Top Cover Removal/Installation69
Recoil Removal/Installation70
Fan Cover Removal/Installation71
Recoil Starter Inspection72
Recoil Starter Rope Replacement72
Reel Unwound74
Fuel System76
Air Cleaner/Carburetor Removal/Installation77
Choke Control Assembly78
Thermowax Removal78
Thermowax Installation78
Control Base/Governor Arm Removal/Installation80
Control Base/Governor Arm Disassembly/Reassembly81
Carburetor Disassembly/Reassembly82
Carburetor Inspection83
Float Level Height83
Pilot Screw And Limiter Cap Replacement83
Carburetor Cleaning84
Fuel Tank Disassembly/Reassembly89
Fuel Tube Removal/Installation90
Fuel Tube And Clamp Changes90
Flywheel/Ignition Coil92
Ignition Coil Removal/Installation93
Spark Test95
Ignition Coil Inspection95
Ignition Coil Air Gap Adjustment96
Engine Stop Switch96
Charge Coil And Diode Test97
Flywheel Disassembly/Assembly98
Flywheel Removal99
Flywheel Installation100
Side Plate Removal/Installation101
Electric Starter102
Starter Motor Voltage Inspection102
Charge Coil Output Check102
Starter Motor Removal/Installation103
Starter Motor Inspection104
Cam Pulley/Crankshaft/Piston/Cylinder106
Table Of Contents106
Crankcase Cover Removal/Installation107
Breather Cover Removal/Installation108
Cylinder Removal/Installation109
Cylinder Head Cover Installation111
Cylinder Head Disassembly/Assembly112
Crankshaft/Camshaft/Piston Removal/Installation113
Crankshaft Installation114
Cam Timing Inspection114
Piston/Connecting Rod Cap Installation114
Piston/Connecting Rod Disassembly/Assembly115
Cylinder Compression Check116
Governor Removal/Installation117
Oil Filler Cap / Extension Removal/Installation118
Camshaft/Cylinder/Pistion/Valve Inspection119
Camshaft Bore Id119
Camshaft Decompressor119
Rocker Arm Id120
Rocker Arm Shaft Bearing Id120
Rocker Arm Shaft Od120
Cylinder Sleeve Id120
Piston Skirt Od121
Piston-To-Cylinder Clearance121
Piston Ring Width121
Piston Ring Side Clearance121
Piston Ring End Gap122
Piston Pin Od122
Piston Pin Bore Id122
Piston Pin-To-Piston Pin Bore Clearance122
Connecting Rod Small End Id123
Connecting Rod Big End Id123
Crankshaft Main Journal Od123
Connecting Rod Big End Axial Clearance124
Connecting Rod Big End Oil Clearance124
Crankpin Od124
Crankcase Cover Main Journal Id125
Crankcase Main Journal Id125
Crankshaft Axial Clearance125
Valve Spring Free Length/Perpendicularity126
Valve Face/Valve Stem Od126
Valve Guide Id127
Guide-To-Stem Clearance127
Valve Seat Width127
Valve Seat Reconditioning128
Crankshaft Oil Seal130
Handle Pipe Diagram133
Rope Guide Installation134
Throttle And Shift Control Diagram135
Handle Stay Diagram136
Handle Locking Knob Removal And Installation137
Battery Box Removal/Installation138
Battery Box Inspection139
Variable Mowing System/Mower Deck/Wheels140
Shutter Lever Removal/Installation141
Shutter Removal/Istallation141
Shutter Disassembly/Reassembly143
Lever Arm Removal/Installation143
Rear Scroll Removal/Installation144
Mower Deck Diagram145
Rear Shield Removal/Installation146
Front Wheels Diagram147
Rear Wheels Diagram148
Transmission Removal151
Transmission Installation153
Transmission Disassembly/Reassembly155
Operation156
Versamow System156
Bag Mode156
Versamow Mode157
Mulch Mode158
Roto-Stop Mechanism159
Blade Control Lever Pushed Against Handlebar159
Blade Control Lever Released From Handlebar160
Hydrostatic Transmission Operating Principle161
Oil Passage Flow163
Pulling Mower Backwards165
Fuel Tank Cap166
Evaporative Emission Control System166
Index168