Hinowa HS701 User Manual - Machine Safety And Maintenance
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Hinowa HS701 User Manual - Machine Safety And Maintenance

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User Manual - Machine Safety
and Maintenance
Original instructions - Always store this manual close to the machine.
MINIDUMPER
HS701
STANDAR SKIP
SELF LOADING VERSION
HI-TIP VERSION
MUHS70120615

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Summary of Contents for Hinowa HS701

  • Page 1 User Manual - Machine Safety and Maintenance Original instructions - Always store this manual close to the machine. MINIDUMPER HS701 STANDAR SKIP SELF LOADING VERSION HI-TIP VERSION MUHS70120615...

  • Page 3: Table Of Contents

    HS701 ‐ H OMPACT DUMPER INOWA TABLE OF CONTENTS INTRODUCTION ..................Page 6 DECLARATION OF COMPLIANCE............Page 7 1. TECHNICAL DATA..............Page 8 1.1 Identification data..................Page 8 1.2 Localization of the manual ..............Page 9 1.2.1 Standard skip and Hi‐Tip version ..........Page 9 1.2.2 Self Loading version clature ............Page 9...
  • Page 4 HS701 ‐ H OMPACT DUMPER INOWA 4.1 Throttle ......................Page 33 4.2 Control panel ....................Page 34 4.2.1 Standard and self loading version ..........Page 34 4.2.2 Hi‐Tip ....................Page 36 4.3 Hydraulic valve controls ................Page 38 4.3.1 Operating the undercarriage ‐ Fixed version (The same operations can be repeated also with the Extendable undercarriage version) ..Page 38...
  • Page 5 HS701 ‐ H OMPACT DUMPER INOWA 5.9 Loading/unloading the machine on/off a transport vehicle ....Page 57 5.10 Precautions when transporting the machine ........Page 59 5.11 Lifting the machine ................Page 60 5.12 Use of undercarriage with rubber tracks ..........Page 62 5.13 Preliminary check before start the work ..........Page 62 5.14 Engine emergency stop ................Page 63...
  • Page 6 HS701 ‐ H OMPACT DUMPER INOWA 7. TECHNICAL SPECIFICATIONS ........Page 88 7.1.1 Technical characteristics standard dumper bed version ....Page 88 7.1.2 Technical characteristics hi‐tip version ..........Page 90 7.1.3 Technical characteristics self loading version ........Page 92 7.2 Hydraulic system diagram ‐ fixed undercarriage version ....Page 94 7.2.1.1 Standard Skip version with fixed undercarriage ....Page 94...
  • Page 7 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...

  • Page 8: Introduction

    INTRODUCTION Dear Customer, First of all, thanks for choosing the Hinowa HS701 Dumper and we hope that you will be fully satisfied with your purchase. Now you own a working machine you can always rely on, provided you follow the operating and maintenance instructions.

  • Page 9: Declaration Of Compliance

    INOWA CE COMPLIANCE DECLARATION With the declaration of conformity, Hinowa confirms the conformity of the dumper to the directives and standards valid at the time of immission on the market. All the modifications or constructive integrations of the dumper performed on own initia‐...

  • Page 10: Technical Data

    HS701 ‐ H OMPACT DUMPER INOWA 1. TECHNICAL DATA 1.1 IDENTIFICATION DATA In case of request for this machines, you will have to make available the most important information, for example the serial number of the machine end the serial number of the engine.

  • Page 11: Localization Of The Manual

    HS701 ‐ H OMPACT DUMPER INOWA 1.2 LOCALIZATION OF THE MANUAL Keep this manual in the dedicated box in the machine 1.2.1 ‐ STANDARD SKIP AND HI TIP VERSION 1.2.2 SELF LOADING VERSION MUHS70120615...

  • Page 12: Nomenclature

    HS701 ‐ H OMPACT DUMPER INOWA 1.3 NOMENCLATURE 1.3.1 STANDAR SKIP To facilitate the reading of safety, maintenance and operating instructions for the dumper HS701, please find the names of its important components below: MUHS70120615...
  • Page 13 HS701 ‐ H OMPACT DUMPER INOWA Idler Engine Undercarriage chassis Platform Roller Hydraulic oil level indicator Drive wheel Hydraulic distributor Drive gear Fuel tank Track Skip Battery Skip cylinder Hydraulic pump Engine cover Hydraulic oil tank Upper cover Hydraulic oil filter...

  • Page 14: Hi-Tip Version

    HS701 ‐ H OMPACT DUMPER INOWA 1.3.2 ‐ TIP VERSION MUHS70120615...
  • Page 15 HS701 ‐ H OMPACT DUMPER INOWA Idler Hydraulic oil level indicator Undercarriage chassis Hydraulic distributor Roller Fuel tank Drive wheel Skip Drive gear Skip cylinder Track Engine cover Battery Upper cover Hydraulic pump Cylinder safety lock Hydraulic oil tank Lift cylinder...

  • Page 16: Self Loading Version

    HS701 ‐ H OMPACT DUMPER INOWA 1.3.3 SELF LOADING VERSION MUHS70120615...
  • Page 17 HS701 ‐ H OMPACT DUMPER INOWA Idler Hydraulic oil level indicator Undercarriage chassis Hydraulic distributor Roller Fuel tank Drive wheel Skip Drive gear Skip cylinder Track Engine cover Battery Upper cover Hydraulic pump Cylinder safety lock Hydraulic oil tank Air inlet filter...

  • Page 18: Information On Safety

    HS701 ‐ H OMPACT DUMPER INOWA 1.4 INFORMATION ON SAFETY To avoid accidents and injuries, please read carefully and understand the instruc‐ tions and precautions herein before using the machine and carry out any mainte‐ nance work. This is the caution symbol. When you see this sym‐...
  • Page 19 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...

  • Page 20: Controls Station

    HS701 ‐ H OMPACT DUMPER INOWA 1.5 CONTROLS STATION The control station is located in the back of the machine with the operator standing on the platform firmly anchored to the control levers protection. The indications "front‐back" or "right‐left" are intend from the point of view of the opera‐...

  • Page 21: Pictograms

    HS701 ‐ H OMPACT DUMPER INOWA 1.6 PICTOGRAMS The following list show all the stickers used for the possible version of the dumper ; itʹs possible who some stickers are not present in a specific version of dumper Pos. Name...
  • Page 22 HS701 ‐ H OMPACT DUMPER INOWA Pos. Name Description Picture ISTRIBUTOR ONTROLS 07464600 XTENDABLE NDERCARRIAG ISTRIBUTOR ONTROLS 07537500 XTENDABLE NDERCARRIAG ISTRIBUTOR ONTROLS 07651500 XTENDABLE NDERCARRIAG Indicates areas where there is a RUSHING 06041300 danger of crushing HAZARD upper limbs for the operator.
  • Page 23 HS701 ‐ H OMPACT DUMPER INOWA Pos. Name Description Picture When using the machine or ROTECTIVE during maintenance work, 06059800 LOTHING wear PPE suitable for the ope‐ QUIPMENT rations performed. Indicates areas where there is a DANGER of crushing for...
  • Page 24 HS701 ‐ H OMPACT DUMPER INOWA Pos. Name Description Picture Indicates the points to be 06044000 L IFTING OINTS used to lift the machine. Indicates a hot surface or 06056300 H URFACE area not to be touched. Indicates the type of fuel for...
  • Page 25 HS701 ‐ H OMPACT DUMPER INOWA Pos. Name Description Picture Indicates the position of the 06207700 ATTERY battery. ROHIBITION ERFORMING Indicates the prohibition of AINTENANCE performing maintenance 06169900 work with mechanical ECHANICAL equipment in motion. QUIPMENT OTION ‐ SE ONLY OPE...

  • Page 26: Pictograms' Position

    HS701 ‐ H OMPACT DUMPER INOWA 1.7 PICTOGRAMS’ POSITION MUHS70120615...
  • Page 27 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...
  • Page 28 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...

  • Page 29: Safety And Accident Prevention

    HS701 ‐ H OMPACT DUMPER INOWA 2. SAFETY AND ACCIDENT PREVENTION LEASE READ INSTRUCTIONS CAREFULLY PERICOLO DANGER Please read carefully and make sure to understand all safety instructions, precautions and requirements herein before performing any operations on the machine. Do not allow any personnel who is not authorized or spe‐...

  • Page 30: Safety And Protective Device

    HS701 ‐ H OMPACT DUMPER INOWA SAFETY AND PROTECTIVE DEVICE PERICOLO DANGER Before starting the dumper, all safety devices must be installed appropriately and the operator must make sure they are working. It is forbidden to manipulate or remove the safety devices.

  • Page 31: Safety Lock With Skip Support In Reised Position

    HS701 ‐ H OMPACT DUMPER INOWA 2.5.2 S AFETY LOCK WITH SKIP SUPPORT IN REISED POSITION M8X50 ELEVATE COMPLETLY THE SKIP SUPPORT AND BLOCK IT USING TWO SCREWS AND TWO SELF LOCKING NUTS AS SHOWN IN THE FOLLOWING PICTURE PERICOLO DANGER Use the safety lock only with the skip empty.

  • Page 32: Emergency Lever To Switch-Off Engine

    HS701 ‐ H OMPACT DUMPER INOWA 2.5.4 E ‐ MERGENCY LEVER TO SWITCH OFF ENGINE In the event of a failure of the electrical system, the engine can be switched off with the aid of the emer‐ gency lever. PERICOLO...

  • Page 33: Night-Time Use

    HS701 ‐ H OMPACT DUMPER INOWA 3.1.1 N ‐ IGHT TIME USE PERICOLO DANGER It’s forbidden to use the dumper with the darkness or when the visibility is inade‐ quate for the safety use of the dumper. 3.1.2 U NDERGROUND USE...

  • Page 34: Prevention Against Exhaust Fumes

    HS701 ‐ H OMPACT DUMPER INOWA PREVENTIONS AGAINST EXHAUST FUMES If you need to operate indoor, make sure that there is adequate ventilation. If you are unsure that ventilation is sufficient, use an extension to evacuate the exhaust fumes. Exhaust fumes may cause death.

  • Page 35: Control Station, Control And Operating Instructions

    HS701 ‐ H OMPACT DUMPER INOWA 4. CONTROL STATION, CONTROL AND OPERATING INSTRUCTIONS 1. Throttle 2. Control pannel 3. Hydraulic valve controls 4.1 THROTTLE For increase the revolution of the engine move down the lever, for decrease the revolution move the lever up.

  • Page 36: Control Panel

    HS701 ‐ H OMPACT DUMPER INOWA CONTROL PANEL 4.2.1 S TANDARD AND SELF LOADING VERSION A ‐ ELECTRICAL SYSTEM AND ENGINE START/STOP SWITCH ‐ HEAT: Glow plugs preheating Heat ‐ OFF: No circuit under current (key can be removed). Start ‐...
  • Page 37 If the causes of the inconvenient cannot be identified, please contact Hinowa custo‐ mer service. C.2 L...

  • Page 38: Hi-Tip

    HS701 ‐ H OMPACT DUMPER INOWA 4.2.2 H ‐ TIP VERSION A ‐ ELECTRICAL SYSTEM AND ENGINE START/STOP SWITCH ‐ HEAT: Glow plugs preheating Heat ‐ OFF: No circuit under current (key can be removed). Start ‐ Ready to start engine;...
  • Page 39 If the causes of the inconvenient cannot be identified, please contact Hinowa custo‐ mer service. C.2 L...

  • Page 40: Hydraulic Valve Controls

    HS701 ‐ H OMPACT DUMPER INOWA 4.3 HYDRAULIC VALVE CONTROLS When every lever is released, with exception of the second speed , the levers returns automatically in central position and the movement is stopped. 4.3.1 O ‐ F PERATING THE UNDERCARRIAGE...

  • Page 41: Undercarriage Extension

    HS701 ‐ H OMPACT DUMPER INOWA Steering on your own axis Move one lever forward and the other lever backward. 4.3.2 U NDERCARRIAGE EXTENSION ‐ Lever forward, undercarriage extended ‐ Lever backward, undercarriage closed. IMPORTANTE IMPORTANT It’s always suggested to operate the undercarriage widening system while tracking.

  • Page 42: Hi-Tip Version

    HS701 ‐ H OMPACT DUMPER INOWA 4.3.2.2 ‐ TIP VERSION 4.3.2.3 SELF LOADING VERSION MUHS70120615...

  • Page 43: Operating The Skip

    HS701 ‐ H OMPACT DUMPER INOWA 4.3.3 OPERATING THE SKIP 4.3.3.1 STANDARD SKIP VERSION To unload the material inside the skip and then close it, move the lever as indicated in the picture. Apply this command only when the machine is stationary on a flat ground.

  • Page 44: Self Loading Version

    HS701 ‐ H OMPACT DUMPER INOWA 4.3.3.3 SELF LOADING VERSION XTENDABLE IXED NDERCARRIAGE NDERCARRIAGE 4.3.4 MOVEMENT PRESENT ONLY FOR HI TIP VERSION AND OR SELFLOADING 4.3.4.1 L IFT THE SKIP To lift or lower the skip move the lever as indicate in the picture.

  • Page 45: Move The Bucket

    HS701 ‐ H OMPACT DUMPER INOWA 4.3.4.2 MOVE THE BUCKET To load the material and then lower the blade, move the lever as indicated in the picture. the progressive movement of the lever controls the speed of the blade IXED...

  • Page 46: Standard Skip Version

    HS701 ‐ H OMPACT DUMPER INOWA 4.4.1 STANDARD SKIP VERSION IXED NDERCARRIAGE XTENDABLE NDERCARRIAGE 4.4.2 HI TIP VERSION IXED NDERCARRIAGE XTENDABLE NDERCARRIAGE MUHS70120615...

  • Page 47: Self Loading Version

    HS701 ‐ H OMPACT DUMPER INOWA 4.4.3 SELF LOADING VERSION IMPORTANTE IMPORTANTE IXED NDERCARRIAGE XTENDABLE NDERCARRIAGE Do not disengage 2 speed while the machine is moving. The deceleration it would trigger could cause personal injuries and damage the machine. MUHS70120615...

  • Page 48: Use And Precaution To Be Taken When Working

    HS701 ‐ H OMPACT DUMPER INOWA 5. USE AND PRECAUTION TO BE TAKEN WHILE WORKING 5.1 DIESEL ENGINE CONTROLS IMPORTANTE IMPORTANT OLLOWING IS PRACTICAL INFORMATION FOR USE AND MAINTENANCE OF THE DIESEL ENGINE FOR DETAILED INFORMATION PLEASE READ THE ENGINE MANUAL SUPPLIED WITH THE MACHINE 5.1.1 R...
  • Page 49 HS701 ‐ H OMPACT DUMPER INOWA • To avoid intoxication by exhaust fumes, do not let the engine run indoor without proper ventilation. • To avoid risks of personal injuries, keep your hands and body away from rota‐ ting parts, such as the cooling fan, fan drive V‐belt, pulley or flywheel.

  • Page 50: Start The Engine With Low Battery Voltage

    HS701 ‐ H OMPACT DUMPER INOWA IMPORTANTE IMPORTANT 5°. HE ENGINE NEEDS PREHEATING IF THE AMBIENT TEMPERATURE IS MINUS OR EQUAL OF OU MUST PREHEATING FOR SECONDS However, this operation is not necessary if the engine is already warm. Ambient temperature Duration of preheating more + 10°...

  • Page 51: Stopping The Engine

    HS701 ‐ H OMPACT DUMPER INOWA • Disconnect the electric clamp starting from the negative pole of the battery and the copper brain without touch the positive pole or the other clamp on the engine • Remove the other electric clamps from the nuts on the engine and then on the positive pole of the battery without touch the negative pole •...

  • Page 52: Checks While Driving

    HS701 ‐ H OMPACT DUMPER INOWA 5.1.5 C HECKS WHILE DRIVING While driving, perform the following checks to make sure all parts are working cor‐ rectly. • O 4.2) IL PRESSURE INDICATOR SEE PARAGRAPH The indicator turns on to signal that the pressure of the engine oil is below the pre‐...
  • Page 53 HS701 ‐ H OMPACT DUMPER INOWA • C OLOR OF THE EXHAUST FUMES If the engine is kept running within the rated power limits: ‐ The color of the exhaust fumes is neutral; ‐ If the power slightly exceeds the rated power limits, the color of the exhaust fumes can be slightly different, with a constant limit of rated power;...

  • Page 54: Battery Switch

    HS701 ‐ H OMPACT DUMPER INOWA 5.2 BATTERY SWITCH The machine is equipped with a battery switch (A) as indicated in the picture. This device is installed under the engine protection cover and allows interrupting the electric circuit of the machine.

  • Page 55: Precautions When Driving

    HS701 ‐ H OMPACT DUMPER INOWA 5.3 PRECAUTIONS WHEN DRIVING • To avoid incurring into accidents or losing control, do not climb on the machine body; position yourself on the platform in the back and hold the handle firmly (reference in paragraph Controls station).

  • Page 56: Safety Warning For Drive On Slopes

    HS701 ‐ H OMPACT DUMPER INOWA PERICOLO DANGER When driving on muddy or sloping soil, proceed slowly. 5.3.2 S AFETY WARNING FOR DRIVE ON SLOPES PERICOLO DANGER Avoid driving on slopes with a higher gradient than that tolerated by the machi‐...

  • Page 57: Maneuvers On Soft Soil

    HS701 ‐ H OMPACT DUMPER INOWA 5.3.3 M ANEUVERS ON SOFT SOIL PERICOLO DANGER Avoid driving on very soft soil that does not have sufficient consistency to firmly support the weight of the machine. LWAYS CHECK THAT THERE IS NO RISK OF IT TIPPING OVER The machine is not equipped with a rollover protection structure.

  • Page 58: Precautions To Adopt Transporting A Load

    HS701 ‐ H OMPACT DUMPER INOWA PERICOLO DANGER If the beeper is activated the only movement admitted is lower the skip. All the other movements are forbidden until the beeper stop to ring. When operate the lift of the skip, you must at all time observe the following safety warnings: •...

  • Page 59: Parking And Stopping The Machine On Slopes

    HS701 ‐ H OMPACT DUMPER INOWA 5.7 PARKING AND STOPPING THE MACHINE ON SLOPES Parking and stopping the machine on slopes is extremely DANGEROUS. If parking or stopping on slopes cannot be avoided, use the following precautions: 1. Always check that the terrain is sufficiently strong to ensure stability of the machine.
  • Page 60 HS701 ‐ H OMPACT DUMPER INOWA During the loading/unloading operations from a truck or trailer through the use of ramps, please follow the indications below: ‐ Make sure that the truck or trailer has adequate capacity to transport the dum‐...

  • Page 61: Precautions When Transporting The Machine

    HS701 ‐ H OMPACT DUMPER INOWA IMPORTANTE IMPORTANT ‐ Engage the ramps with the front of the machine. IMPORTANTE IMPORTANT ‐ In the proximity of the tilt variation between the ramps and the trailer/truck bed, drive very slowly in order to avoid jolting.

  • Page 62: Lifting The Machine

    HS701 ‐ H OMPACT DUMPER INOWA • Skip support at the lower position and bucket at the upper position (if the com‐ ponent are present on the dumper). • No operator in the workstation or in any other position or nearby the machine.
  • Page 63 HS701 ‐ H OMPACT DUMPER INOWA ‐ No one should occupy the driving position during lifting operations; ‐ Check that there are no persons in the area; ‐ Use cables strong enough to support the machine weight; ‐ Pay particular attention to any sharp edges that could damage the lift cable and protect it accordingly.

  • Page 64: Use Of Undercarriage With Rubber Tracks

    HS701 ‐ H OMPACT DUMPER INOWA 5.12 USE OF UNDERCARRIAGE WITH RUBBER TRACKS Avoid the following situations when operating a carriage with rubber tracks: 1. Avoid driving on hard, rocky and irregular surfaces, such as river rocks, gravel, etc. 2. Do not expose the rubber tracks directly to the sunlight for more than 3 months.

  • Page 65: Engine Emergency Stop

    HS701 ‐ H OMPACT DUMPER INOWA • Check the fuel level for preventing stop of the engine due to no fuel in the tank. • Verify the correctly operation of all safety devices. • Check the engine oil level (see the paragrafh of the maintemance).

  • Page 66: Maintenance

    HS701 ‐ H OMPACT DUMPER INOWA MAINTENANCE SAFETY INSTRUCTIONS TO CARRY OUT MAINTENANCE WORK • Spare parts must comply with the technical specifications established by the manufacturer. This is ensured by the use of original spare parts. • It is extremely DANGEROUS to make mistakes. Before carrying out repairs or greasing read carefully the user’s and maintenance manual.
  • Page 67 HS701 ‐ H OMPACT DUMPER INOWA ATTENZIONE CAUTION Before performing any maintenance task, make sure that the following safety con‐ ditions have been checked: • Remove all components from the skip and the buket. • Close completly the skip. If it is necessary to maintain the skip tipped block it using the lock (see paragraph safety and protective device ).

  • Page 68: Table Of Recommended Fluid

    HS701 ‐ H OMPACT DUMPER INOWA 6.2 TABLE OF RECOMMENDED FLUIDS 6.2.1 E NGINE OIL The engine oil must be higher than CC class (API). The type of the engine oil must to be change in function of the environment tempe‐...

  • Page 69: Fuel

    HS701 ‐ H OMPACT DUMPER INOWA 6.2.3 F Diesel No.2‐D; No.1‐D diesel fuel if temperature is below ‐10°C. 6.2.4 G RASE We raccomended to use of grase suitable for use in the construction equipment industry . Type EP. NLGI 2 with the thickener base...

  • Page 70: Refuelling Fuel

    HS701 ‐ H OMPACT DUMPER INOWA 6.3.1 R EFUELLING FUEL PERICOLO DANGER The fuel is flammable and it’s may be danger. Use with great attention. ATTENZIONE CAUTION For avoid personal injuri: • Not be mixing the diesel fuel with gasoline or alcohol. This mix can cause explo‐...

  • Page 71: Fuel Filter Maintenance

    HS701 ‐ H OMPACT DUMPER INOWA 6.3.2 F UEL FILTER MAINTENANCE PERICOLO DANGER Before replacing the filter, you must let the engine cool down. Every trace of oil spil‐ led during filter replacement must be accurately cleaned to prevent slipping and acci‐...

  • Page 72: Engine Oil

    HS701 ‐ H OMPACT DUMPER INOWA 6.3.3 E NGINE OIL ATTENZIONE CAUTION For avoid personal injury: • Verify that the engine is off before check or replace the engine oil; • Donʹt touch the muffler, or the exaust pipe becouse are hot, it can cause serious burns;...
  • Page 73 HS701 ‐ H OMPACT DUMPER INOWA • E NGINE OIL REPLACEMENT 1. After warming up the engine, tilt the skip and lock it with the cylinder safety lock, turn off the engine, open the engine cover. If present, after opened the engine cover unscrew the 3 screw of the cover of the hydraulic oil cooler end them remove it see picture below.

  • Page 74: Engine Air Filter Maintenance

    HS701 ‐ H OMPACT DUMPER INOWA 6.3.4 E NGINE AIR FILTER MAINTENANCE IMPORTANTE IMPORTANT It is a good thing to clean the filter element on a daily basis. In case of excessive dirt replace the filter. The filter element must be replaced every 6 times of cleaning or after a year’s work.

  • Page 75: Clean Oil Cooler

    HS701 ‐ H OMPACT DUMPER INOWA 6.3.5 C LEAN OIL COOLER ATTENZIONE CAUTION Always stop the engine before cleaning the oil cooler. 1. Loosen the four bolts and remove the spiral case. 2. Check if the cylinder and oil cooler fins are clogged with dust.

  • Page 76: Hydraulic System

    HS701 ‐ H OMPACT DUMPER INOWA HYDRAULIC SYSTEM INTERVAL (HOURS) Q.ty 150 250 1000 • Check level HYDRAULIC OIL *• • Replace l 33 HYDRAULIC OIL • Replace FILTER • Check level GEAR BOX OIL l 0,5 *• • Replace...

  • Page 77: Hydraulic Oil

    HS701 ‐ H OMPACT DUMPER INOWA 6.4.1 YDRAULIC OIL • Check To check the hydraulic oil level, place the machine on a flat surface, with undercarriage (if applicable) and skip closed skip support in lower position and bucket lowered on the terrain, and check that the oil level is about half of visual level A.

  • Page 78: Hydraulic Oil Filter

    HS701 ‐ H OMPACT DUMPER INOWA 6.4.2 YDRAULIC OIL FILTER Replacement The hydraulic oil filter (A) is located in the upper part of the hydraulic oil tank under the protective cover of the control valve. To access it, remove the control lever protec‐...

  • Page 79: Gearbox Oil

    HS701 ‐ H OMPACT DUMPER INOWA 6.4.3 EARBOX OIL • Gearbox oil check Picture A Oil level of the gearbox must be checked every 100 hours. Stop the gearbox with cap 1B in cor‐ respondence with the horizontal axis. Remove the cap as indicated in picture A and check that the oil level is in correspondence with it.

  • Page 80: Grease Point

    HS701 ‐ H OMPACT DUMPER INOWA GREASE POINT Every 10 hours of work greasing the point indicate in the picture below (if present in the version), use only the recommended lubrificants in order to protect pins and connections from wear MAINTENANCE ON THE LIFTING MECHANISMS (ONLY FOR HI‐TIP VERSION)

  • Page 81: Electric System

    HS701 ‐ H OMPACT DUMPER INOWA ‐ Measure the distance between the pins on 45 links in the chain. The total measurement must not exceed 867 mm. ‐ If the measured distance exceeds this value, immediately replace the chain. This check must be performed every month.
  • Page 82 HS701 ‐ H OMPACT DUMPER INOWA IMPORTANTE IMPORTANT Caution: the battery gas can explode. Keep candles and flames away from the battery. Use an electric torch to check the electrolyte level. The sulfuric acid in the electrolyte is poisonous. It is strong enough to burn skin, cause damages to clothing and blindness if it comes into contact with eyes.

  • Page 83: Fuses And Relays

    HS701 ‐ H OMPACT DUMPER INOWA 6.7.3 F USES AND RELAYS The fuses and the relays of the machine are located on the left surface of the dum‐ per; for removale and replaice the components open the engine cover and look down in the left.

  • Page 84: Tilt Indicator ( Only For Hi Tip Version)

    0 to the AC position, rotating the key the buzzer must rings for an instant. If the buzzers donʹt rings contact the support Hinowa. MUHS70120615...

  • Page 85: Rubber Tracks Maintenance

    HS701 ‐ H OMPACT DUMPER INOWA 6.8 RUBBER TRACKS MAINTENANCE 6.8.1 HECKING TRACK TENSION Stop your machine on a flat and solid ground. Raise your machine off the ground safely and support it by applying stable blocks or jack stands under the undercar‐...

  • Page 86: Tensioning Rubber Tracks

    (preferably use a pneumatic pump with 100 bar operating pressure). • Clean up any grease spillage. PERICOLO DANGER If the track is still loose after greasing, this is an abnormal behavior. In such case, please contact Hinowa customer service. MUHS70120615...

  • Page 87: Removing Rubber Tracks

    HS701 ‐ H OMPACT DUMPER INOWA 6.8.3 R EMOVING RUBBER TRACKS 1. Stop your machine on a flat and solid ground. Lift the machine using the description at the paragrafh 5.11. 2. To loosen the track, slowly unscrew grease release valve (1) counter‐clockwi‐...

  • Page 88: Installing Rubber Tracks

    HS701 ‐ H OMPACT DUMPER INOWA 6.8.4 I NSTALLING RUBBER TRACKS Before installing the rubber tracks, make sure that PERICOLO DANGER you are always in safe conditions with the machine suspended from the ground, as indicated in the pre‐ vious paragraph.

  • Page 89: Storage Of The Machine

    HS701 ‐ H OMPACT DUMPER INOWA 6.10 STORAGE OF THE MACHINE 1. Check the machine. Repair worn or damaged parts. Install new parts if needed. 2. Clean the filter elements of the air filter. 3. Lubricate all grease points. 4. Put stable blocks under the tracks.

  • Page 90: Technical Specifications

    HS701 ‐ H OMPACT DUMPER INOWA 7. TECHNICAL SPECIFICATIONS 7.1.1 T ECHNICAL CHARACTERISTICS STANDARD DUMPER BED VERSION IESEL ENGINE Manufacturer and type ................KUBOTA OC95 Pistons and displacement ..............mono‐cylinder 416 cc Gross max power ..................9,4 HP ‐ 3600 rpm Electric start ........................12 volt Maximum operating temperature ................40°...
  • Page 91 HS701 ‐ H OMPACT DUMPER INOWA Optional 758‐1058 mm Dimension reported in this drawing are nominal.Real value of each dimension can be influenced by tollerance in the manufacture of the component, play in the con‐ nections, elastic deformations due to the effects of forces.

  • Page 92: Technical Characteristics Hi-Tip Version

    HS701 ‐ H OMPACT DUMPER INOWA 7.1.2 T ‐ ECHNICAL CHARACTERISTICS HI TIP VERSION IESEL ENGINE Manufacturer and type ................KUBOTA OC95 Pistons and displacement ..............mono‐cylinder 416 cc Gross max power ..................9,4 HP ‐ 3600 rpm Electric start ........................12 volt Maximum operating temperature ................40° C Setting rpm ........................3400...
  • Page 93 HS701 ‐ H OMPACT DUMPER INOWA Dimension reported in this drawing are nominal.Real value of each dimension can be influenced by tollerance in the manufacture of the component, play in the con‐ nections, elastic deformations due to the effects of forces.

  • Page 94: Technical Characteristics Self Loading Version

    HS701 ‐ H OMPACT DUMPER INOWA 7.1.3 T ECHNICAL CHARACTERISTICS SELF LOADING VERSION IESEL ENGINE Manufacturer and type ................KUBOTA OC95 Pistons and displacement ..............mono‐cylinder 416 cc Gross max power ..................9,4 HP ‐ 3600 rpm Electric start ........................12 volt Maximum operating temperature ................40° C Setting rpm ........................3400...
  • Page 95 HS701 ‐ H OMPACT DUMPER INOWA Dimension reported in this drawing are nominal.Real value of each dimension can be influenced by tollerance in the manufacture of the component, play in the con‐ nections, elastic deformations due to the effects of forces.

  • Page 96: Hydraulic System Diagram - Fixed Undercarriage Version

    HS701 ‐ H OMPACT DUMPER INOWA 7.2 HYDRAULIC SYSTEM LAYOUT 7.2.1.1 STANDARD SKIP VERSION WITH FIXED UNDERCARRIAGE 1 ‐ Engine KUBOTA 5 ‐ Gearmotor right track 2 ‐ Triple gear pump 6‐ Gearmotor left track 3 ‐ Oil filter 7‐ Skip 4 ‐...

  • Page 97: Standard Skip Version With Extendable Undercarriage

    HS701 ‐ H OMPACT DUMPER INOWA 7.2.1.2 STANDARD SKIP VERSION WITH EXTENDABLE UNDERCARRIAGE 95 bar 165 bar 165 bar 4cm³ 4cm³ 4cm³ 1 ‐ Engine KUBOTA 5 ‐ Gearmotor right track 2 ‐ Triple gear pump 6 ‐ Gearmotor left track 3 ‐...

  • Page 98: Hi-Tip Version With Fixed Undercarriage

    HS701 ‐ H OMPACT DUMPER INOWA 7.2.2.1 ‐ TIP VERSION WITH FIXED UNDERCARRIAGE 1 ‐ Engine KUBOTA 5 ‐ Gearmotor left track 2 ‐ Triple gear pump 6 ‐ Gearmotor right track 3 ‐ Oil filter 7 ‐ Tilt skip 4 ‐...

  • Page 99: Hi-Tip Version With Extendable Undercarriage

    HS701 ‐ H OMPACT DUMPER INOWA 7.2.2.2 HI TIP VERSION WITH EXTENDABLE UNDERCARRIAGE 1 ‐ Engine KUBOTA 6 ‐ Gearmotor right track 2 ‐ Triple gear pump 7 ‐ Lift skip 3 ‐ Oil filter 8 ‐ Tilt skip 4 ‐ Distributor 9 ‐...

  • Page 100: Selfloading Version With Fixed Undercarriage

    HS701 ‐ H OMPACT DUMPER INOWA 7.2.3.1 SELFLOADING VERSION WITH FIXED UNDERCARRIAGE 1 ‐ Engine Kubota 2 ‐ Triple gear pump 6 ‐ Gearmotor right track 3 ‐ Oil filter 7 ‐ Self loading bucket 4 ‐ Distributor 8 ‐ Tilt skip 5 ‐...

  • Page 101: Self Loading Version With Extendable Undercarriage

    HS701 ‐ H OMPACT DUMPER INOWA 7.2.3.2 SELFLOADING VERSION WITH EXTANDABLE UNDERCARRIAGE 6 ‐ Gearmotor right track 1 ‐ 7 ‐ Widening system 2 ‐ Triple gear pump 8 ‐ Tilt skip 3 ‐ Oil filter 9 ‐ Self loading bucket 4 ‐...

  • Page 102: Electric System Layout Standar Skip E Selfloading Version

    HS701 ‐ H OMPACT DUMPER INOWA ELECTRIC SYSTEM LAYOUT STANDAR SKIP E SELFLOADING VERSION KEY: B6 engine oil pressure sensore B1 acustic signaler B7 starter S1 acoustic signaler push botton R glow plugs F1 general fuse A1 engine stop timer...

  • Page 103: Electrical System Layout Hi Tip Version

    HS701 ‐ H OMPACT DUMPER INOWA ELECTRICAL SYSTEM LAYOUT HI TIP VERSION KEY: H2 oil pressure indicator light A5 relay B5 alternator B1 acustic signaler B6 engine oil pressure sensore B2 beeper B7 starter S1 acoustic signaler push botton R glow plugs...
  • Page 104 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...
  • Page 105 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...
  • Page 106 HS701 ‐ H OMPACT DUMPER INOWA MUHS70120615...
  • Page 108 Legal and administrative seat: HINOWA S.p.A. I - 37054 NOGARA (VR) via Fontana Tel. +39 0442 539100 Fax +39 0442 539075 hinowa@hinowa.it marketing: info@hinowa.com www.hinowa.com...

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