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Related Manuals for Pfeiffer Vacuum HiPace 800 P
Summary of Contents for Pfeiffer Vacuum HiPace 800 P
- Page 1 HiPace 800 P Turbopump Operating Instructions...
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Page 2: Table Of Contents
Spare parts HiPace 800 P ........ -
Page 3: About This Manual
About this manual Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All information provided in this operating manual refer to the current state of the product's development. - Page 4 About this manual Pictograph Prohibition of an action or activity in connection with a source of danger, definitions the disregarding of which may result in serious accidents Warning of a displayed source of danger in connection with operation of the unit or equipment Command to perform an action or task associated with a source of dan- ger, the disregarding of which may result in serious accidents Important information about the product or this document...
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Page 5: Safety
Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The in- stallation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. -
Page 6: Protective Equipment
Safety ● Do not loosen any plug connection during operations. ● Wait for the rotor to reach standstill before peforming work on the high vacuum flange. ● Keep leads and cables well away from hot surfaces (> 70 °C). ● Never fill or operate turbopump with cleaning agent. ●... -
Page 7: Proper Use
Safety Proper use NOTICE CE conformity The manufacturer's declaration of conformity becomes invalid if the operator modifies the original product or installs additional components. Following installation into a plant and before commissioning, the operator must check the entire system for compliance with the valid EU directives and reassess it accor- dingly. -
Page 8: Transport And Storage
Transport and storage Transport and storage Transport Reuse the transport container. Vacuum pumps should be transported or shipped in the original packing only. Only remove the protective covers from the high vacuum and the fore-vacuum side immediately before connection. ... -
Page 9: Product Description
Made in Germany Fig. 1: Example for a rating plate ● HiPace 800 P with TC 400 and 48 V DC ± 5 % Scope of delivery ● Mating plug for the connection "remote"on the TC 400 (type dependent) ● Mating plug for the connection "E74" on the TC 400 (type dependent) ●... -
Page 10: Function
Product description Function The turbopump HiPace 800 P forms a complete unit together with the electronic drive unit TC 400. For the voltage supply only Pfeiffer Vacuum power supplies may be used (e.g.TPS or DCU). Fig. 2: View of HiPace 800 P with TC 400... -
Page 11: Range Of Application
Product description Range of application The pump HiPace 800 P must be installed and operated under the following ambient conditions: Installation location weather protected (indoors) Protection category IP 54 Protection class Ambient temperature +5 °C to +35 °C with air cooling +5 °C to +40 °C with water cooling... -
Page 12: Installation
120 °C. ● The pump may be fastened to the floor only after consultation with Pfeiffer Vacuum. ● It is not allowed to operate the device in systems where impact-like stresses and vi- brations or periodically forces occur. - Page 13 Fig. 3: Example: How to secure against shifting and tipping by external tremors The installation of a Pfeiffer Vacuum centering ring with splinter shield or protection Use of a splinter screen in the high vacuum flange protects the turbopump against foreign bodies coming shield or protection from the chamber.
- Page 14 The combination of different flange types is impermissible in any case. Pfeiffer Vacuum will not accept any liability for all damages resulting from impermis- sible fastening. NOTICE...
- Page 15 The connection types for installation of CF to CF flange are "stud screw and blind hole" as well as "hex screw and through hole". The following elements are required: ● the valid mounting kit of the Pfeiffer Vacuum accessories programme ● A copper seal ●...
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Page 16: Connections To The Turbopump
Connecting the (e.g. TPS 400 or DCU 400). Use of other power supplies only after consultation with Pfei- power supply ffer Vacuum. Connecting cables are available from the Pfeiffer Vacuum accessories. WARNING Danger of electric shock In case of defect, the parts connected to the mains supply are under voltage. - Page 17 To connect two units to one accessory connection, use the appropriate Y-Connector from the Pfeiffer Vacuum range of accessories. Connect the adapter to the appropriate red-coded connection on the TC 400. Settings can be made via the interfaces of the TC 400 (remote, RS-485, Profibus or...
- Page 18 Installation Recommendation: As backing pump, use a dry-compressing vacuum pump or a rotary Connecting the fore- vane pump from the Pfeiffer Vacuum programme. The backing pump must generate a vacuum side vacuum pressure of ≤ 5 hPa. WARNING Damage to health due to poisonous gases Process gases can damage health and contaminate the environment.
- Page 19 Allen head screw Air cooling unit Counter-sunk screw Fix the Pfeiffer Vacuum air cooling unit to the holes of the turbopump using two screws. Plug in and fix the accessory’s control lead to the corresponding accessory connection port on the TC 400.
- Page 20 Installation The turbopump and vacuum chamber can be heated to reach the final pressure more Heating jacket quickly. Use of a heating jacket is only permissible for pumps with the high vacuum flange in stainless steel design. The heating duration depends on the degree of contamination as well as the final pressure to be reached and should be at least 4 hours.
- Page 21 ● When operating the pump with more than 50 % of the maximum gas throughput, seal- ing gas must be used to ensure rotor cooling. ● The sealing gas flow rate amounts 17.5-20 sccm for the HiPace 800 P. Sealing gas supply with control valve Fig.
- Page 22 Installation The turbopumps HiPace 800 P with TC 400 have water cooling as standard equipment. Water cooling ● In case of increased backing pressure (> 0.1 hPa) and/or operation with high gas throughputs, either air or water cooling may be used.
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Page 23: Operation
Pumping of gases with a higher molecular mass in the wrong gas mode can lead to de- struction of the pump. Ensure the gas mode is correctly set. Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80). Operation modes The following operation modes are available: ●... -
Page 24: Monitoring Of The Operation Conditions
"remote" connection Consider the following manuals for the operation via remote control: ● Operating instructions "Electronic drive unit TC 400" Consider the following manuals for the operation via Pfeiffer Vacuum display and con- Operation with DCU trol units: or HPU ●... -
Page 25: Switching Off And Venting
– The valve cross section for the venting rate of 15 hPa/s must be adapted to the size of the vacuum chamber. – For small vacuum chambers, use the Pfeiffer Vacuum venting valve. Then vent with an additional venting valve of any desired size. -
Page 26: Maintenance / Replacement
Decontaminate affected parts before carrying out maintenance work. NOTICE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and war- ranty entitlement expires. - Page 27 Maintenance / replacement Fig. 12: Assembly / Disassembly of the operating fluid reservoir End cover Porex rod Allen head screw Operating fluid reservoir Splash nut O-ring Screw out the Allen head screws (3x) from the end cover at the bottom of the tur- bopump.
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Page 28: Replacing The Electronic Drive Unit
Maintenance / replacement Replacing the electronic drive unit NOTICE Damages to the pump and drive Even after the mains power is switched off, the subsequently running pump delivers electric power to the electronic drive unit. There is a danger of electric body contact by premature separating the pump from the electronic drive unit. -
Page 29: Decommissioning
Check turbopump for contamination and moisture. Clean the turbopump externally with a lint-free cloth and little industrial alcohol. If necessary, have Pfeiffer Vacuum Service clean the turbopump completely. If necessary, have the bearings replaced. Take into account the total running time. -
Page 30: Malfunctions
Reset via pin 13 on the "REMOTE" connection Differentiated malfunction display is possible via RS-485 Contact the Pfeiffer Vacuum Service If no Pfeiffer Vacuum display and control unit is available, please contact the Pfeiffer Vacuum Ser- vice. -
Page 31: Service
The following steps are necessary to ensure a fast, smooth servicing process: Download the forms "Service Request" and "Declaration on Contamination". Fill out the "Service Request" form and send it by fax or e-mail to your Pfeiffer Vacuum service address. -
Page 32: Spare Parts Hipace 800 P
Spare parts HiPace 800 P 11 Spare parts HiPace 800 P Item Designation Size Order number Notes Pieces Order qty Operating fluid reservoir PM 143 452 -T incl. Porex rods Electronic drive unit TC 400 according to the rating depends on the connection panel plate Mating plug "remote"... -
Page 33: Accessories
Accessories 12 Accessories Designation DN 200 ISO-K DN 200 CF-F DN 200 ISO-F TPS 400, mains pack for wall/standard rail fitting PM 061 343 -T PM 061 343 -T PM 061 343 -T Wall rail fitting TPS 110/180/310/400 PM 061 392 -T PM 061 392 -T PM 061 392 -T TPS 401, mains pack 19"... - Page 34 Accessories Designation DN 200 ISO-K DN 200 CF-F DN 200 ISO-F Centering ring with multifunction coating and integrated splinter shield, DN 200 PM 016 221 -U PM 016 221 -U ISO-K/-F Protection screen for turbopumps, DN 200 CF-F PM 016 342 Splinter screen for turbopumps, DN 200 CF-F PM 016 321 Vibration damper for HiPace 1200 and HiPace 1800, DN 200 ISO-K...
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Page 35: Technical Data And Dimensions
Technical data and dimensions 13 Technical data and dimensions 13.1 General Basic principles for the Technical Data of Pfeiffer Vacuum Turbopumps: ● Recommendations of PNEUROP committee PN5 ● ISO 21360; 2007: "Vacuum technology - Standard methods for measuring vacuum- pump performance - General description"... - Page 36 Technical data and dimensions Parameter HiPace 800 P HiPace 800 P HiPace 800 P Run-up time 1.6 min 1.6 min 1.6 min Ultimate pressure with OnTool DryPump < 1 · 10 < 5 · 10 < 1 · 10 Rotation speed ± 2 % 49200 rpm 49200 rpm 49200 rpm...
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Page 37: Dimensions
13.3 Dimensions Ø8 DN 200 ISO-K DN 25 ISO-KF/G 1/4" M8 (6x) 145.5 Fig. 14: HiPace 800 P, DN 200 ISO-K Ø8 DN 25 ISO-KF/G 1/4" DN 200 ISO-F M8 (6x) 145.5 Fig. 15: HiPace 800 P, DN 200 ISO-F Ø8... -
Page 38: Declaration Of Conformity
In addition, the product cited below satisfies all relevant provisions of EC directive "Elec- tromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. HiPace 800 P Guidelines, harmonised standards and national standards and specifications which... - Page 39 Vacuum solutions Pfeiffer Vacuum stands for innovative and custom from a single source vacuum solutions worldwide, technological perfection, competent advice and reliable service. Complete range From a single component to complex systems: of products We are the only supplier of vacuum technology that provides a complete product portfolio.
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