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SIP SILVERCUT DISC 1500 T Instructions For Use Manual

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Instructions for use
SILVERCUT
DISC 1500 T
DISC 1500 T FC
DISC 1500 T RC
Rotary disc mower
Valid from factory No.:
SILVERCUT DISC 1500 T, TFC, TRC = Z29000001LNSTP450
152232408

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Summary of Contents for SIP SILVERCUT DISC 1500 T

  • Page 1: Partial Lifts

    Instructions for use SILVERCUT DISC 1500 T DISC 1500 T FC DISC 1500 T RC Rotary disc mower Valid from factory No.: SILVERCUT DISC 1500 T, TFC, TRC = Z29000001LNSTP450 152232408...

  • Page 2: Partial Lifts

    We / Wir / mi SIP STROJNA INDUSTRIJA d.d. 3311 Šempeter v Savinjski dolini, SLOVENIA Miha Sitar, tech. director of SIP STROJNA INDUSTRIJA d.d. declare under our sole responsibility that the product erklären in alleiniger Verantwortung, dass das Produkt izjavljamo s polno odgovornostjo, da izdelek Rotary disc mower: Scheibenmähwerk:...

  • Page 3: Prologue

    It indicates special handling that must be considered during the use of the machine. Spare parts can be ordered from your authorised service provider and sales representative for SIP machines. Non-original spare parts, especially wear parts, are not suitable even though they might appear to be! The quality of materials cannot be verified properly with visual inspection alone.

  • Page 4: Table Of Contents

    3.1.1 Meaning of symbol statuses for work functions discs (general) 8.8 Tension of the conditioner rotor drive belt 3.1.2 Functions of the knob and function keys (only for SIlvercut Disc 1500 T FC and (general) SIlvercut Disc 1500 T RC) 3.1.3 Warnings and errors 8.9. Lubrication 3.2 Home page...
  • Page 5 SILVERCUT 8.9.4 Lubrication points on Silvercut Disc 1500 T mower units 8.9.5 Lubrication points on Silvercut Disc 1500 T FC mower units 8.9.6 Lubrication points on Silvercut Disc 1500 T RC mower units 8.9.7 Oil replacement and checking the oil level 8.10 Hydraulic accumulators...

  • Page 6: General Safety Instructions

    Instructions for use General safety instructions 10. When disconnecting the machine from the tractor, place it on flat ground and use the support leg. 11. Special attention is needed when you are Intended use connecting or disconnecting the devices to/from the tractor! 12.

  • Page 7: Pto Shaft Drive (Only For Tools Driven By A Pto Shaft)

    SILVERCUT PTO shaft drive (only for tools driven by a PTO 3. When connecting the hydraulic pipe to the tractor shaft) hydraulics, make sure that the hydraulics on the tractor and the tool side are not pressurised! 4. In the case of hydraulic connections of functions Only PTO shafts prescribed by the manufacturer between the tractor and the tool, the couplings may be used!

  • Page 8: Introduction

    11. In the case of gas batteries, only nitrogen is used for charging – explosion hazard! 1. Introduction SIP machines are equipped with all the necessary safety elements. However, it is impossible to secure all the dangerous locations on the machine and keep its unrestricted functionality at the same time.

  • Page 9: The Position Of Symbols Showing The Type Of Danger And The Corresponding Measures On The Machine

    SILVERCUT 1.1 The position of symbols showing the type of danger and the corresponding measures on the machine SILVERCUT DISC 1500 T  ...
  • Page 10 Instructions for use SILVERCUT DISC 1500 T mower units SILVERCUT DISC 1500 T FC mower units  ...
  • Page 11 SILVERCUT SILVERCUT DISC 1500 T RC mower units  ...
  • Page 12 Instructions for use – Keep away from the danger area. 745110270 – Wait for all parts of the machine to come to a full stop before touching them. – Do not reach into the area where there is a danger of crushing while the machine parts are moving.
  • Page 13 – Left side blade, right side blade. the screw connection (warning label on the machine). 745110151 – Max. no. of PTO shaft rotations (1000 rpm); max. hydraulic pressure 200 bar. SILVERCUT DISC 1500 T 777111110 150665907 www.sip.si – Grease nipple 429111150...
  • Page 14 Instructions for use – Do not reach into the area where there is a danger – 4.0 bar label of crushing while the machine parts are moving. 777110120 153927308 – Hoist hook. – Jacklift 745110180 152211902 – Use the provided special tools for opening the guards –...
  • Page 15 SILVERCUT – Level of conditioning. – Intensity of conditioning 745110230 745111320 – Level of conditioning. 751110230 407111000 777111000  ...
  • Page 16 Instructions for use – Hydraulic diagram 1 (left and right side cover) 777110200 – Hydraulic diagram 2 (right side cover) 777110210  ...
  • Page 17 SILVERCUT – Lubrication diagram (left side cover) 777110250  ...

  • Page 18: Technical Data

    Instructions for use 1.2 Technical data SILVERCUT SILVERCUT SILVERCUT Type DISC 1500 T DISC 1500 T FC DISC 1500 T RC Working width 14550mm 14550mm 14690mm Weight 8700kg 10020kg 10308kg Transport width 2990mm 2990mm 2990mm Transport length 7500mm 7500mm 7500mm Transport height 3990mm 3990mm...

  • Page 19: Description Of The Mower

    SILVERCUT 1.3 Description of the mower 14-1 Left side view 14-2 Front view 14-3 Right side view  ...
  • Page 20 Instructions for use 14-4 Rear view Hitch Control unit storage place Manual parking brake Support leg Spare blade box Controls for electronics and air brake tank Hydraulic block Hydraulic installation Wheel chocks Central lubricating system Steering axle hydraulic block Front right mower unit Front left mower unit Rear right mower unit Rear left mower unit...

  • Page 21: Preparation

    SILVERCUT 2. Preparation 2.1 Emphasis on the safety instructions when carrying out preparatory tasks – Always switch off the PTO when carrying out inspection, maintenance, repair and assembly works. Turn the tractor engine off and pull out the key. Secure the tractor against rolling away! –...

  • Page 22: Hydraulic Coupling

    Instructions for use – The hydraulic block must be configured for LS mode (standard on delivery) – see chapter 2.4.3 Hydraulic block adjustment for LS (CC) or OC mode - Page 23. 22–3 The initial length of the sensor can be set between 399 and 430mm.

  • Page 23: Hydraulic Block Adjustment For Ls (Cc) Or Oc Mode

    SILVERCUT 2.4.3 Hydraulic block adjustment for LS (CC) or OC mode Manual parking brake – parking position There is an Allen screw on the left side of the hydraulic The manual parking brake can be in the transport block. Use Allen key No. 6. position only when the mower is attached to the tractor.
  • Page 24 Instructions for use – Position the mower on a flat surface. 26-2 – Connect the mower to the tractor hitch that must be positioned under the output shaft. – Move the tractor closer to the K80 hitch – Connect the hydraulic pipes behind the support leg and the hitch –...

  • Page 25: Pto Shaft

    If the values do not match, contact your SIP – The shaft half with the wide-angle joint (1) must be mounted on the tractor side and the shaft half with vendor.

  • Page 26: Lubricating System

    Instructions for use 2.8 Lubricating system 281–2 The mower’s lubricating system is divided into three levels. Level 1 – central automatic lubrication Level 2 – manual periodic lubrication every 250 hours Level 3 – manual lubrication once a year 2.8.1 Central automatic lubrication Automatic lubrication is performed at the most heavily burdened sites that need the greatest amount of grease.

  • Page 27: Manual Periodic Lubrication Every 250 Hours

    SILVERCUT The reset is performed with the control and command 281–4 unit – see 3.4.2.2.1. Central lubrication settings– page The key must be pressed .3.4.2.2.1. Central lubrication settings3.4.2.2.1. Central lubrication settings 282-1 281–5 2.8.3 Manual lubrication once a year Level 3 lubrication is carried out once a year, most preferably before the first mowing of the season.

  • Page 28: Front Tractor Axle Ballast

    Instructions for use 2.9 Front tractor axle ballast Appendix B standard SIST EN ISO 4254 - 10 Due to the weight of the machine, the combination of the tractor and machine could become unstable. To test the overall stability, the following calculation formula may be used for the minimum front ballast balancing with a minimum front axle load of 20% of the unloaded tractor:...

  • Page 29: Control And Command Unit

    SILVERCUT 3. Control and command unit The number of active keys and their functions vary according to the currently displayed page on the 3.1 General display. The title of the currently displayed page can be found at the bottom of the display. The horizontally arranged circles above the page title show the number The control and command unit is designed to control of pages for the current set of functions and the...

  • Page 30: Warnings And Errors

    Instructions for use 3.1.3 Warnings and errors When the system start-up has finished, the home page for switching on the mower’s electric control unit The appearance appears is displayed. Switch on the control unit by Description of the symbol pressing and holding the knob (approximately 3 seconds).

  • Page 31: Dashboard

    SILVERCUT 3.3.1 Dashboard 3.3.2 Partial lifts 1 The mower unit management page (grouped partial lifts of units). Activation of the functions is only allowed when the mower is in the working position for mowing.   Description of keys Description   Description of keys A command for Description...
  • Page 32 Instructions for use 3.3.3 Partial lifts 2 3.4 Settings The mower unit management page (individual partial The page on which you can access various system lifts of units). Activation of the functions is only settings, overview system errors and the current allowed when the mower is in the working position for status of electrical and mechanical system mowing.

  • Page 33: Manual Menu

    SILVERCUT 3.4.1 Manual menu A command for switching on the function for step-by-step manual un folding of the 3.4.1.1 Confirmation of the manual mode activation mower to the working position. Switch to the page describing the functions of the individual keys that are displayed on screen.
  • Page 34 Instructions for use 3.4.1.3 Manual unfolding to the working position: level 1 of weighing scale lowering The page for manually triggering the movement of the step for unfolding the mower to the working position (switch between the steps by turning the knob to the left or right).
  • Page 35 SILVERCUT 3.4.1.6 Manual unfolding in the working position: level 2 of weighing scale lowering The page for manually triggering the movement of the step for unfolding the mower to the working position (switch between the steps by turning the knob to the left or right).
  • Page 36 Instructions for use 3.4.1.9 Manual unfolding to the working position: rear unit lowering The page for manually triggering the movement of the step for unfolding the mower to the working position (switch between the steps by turning the knob to the left or right).
  • Page 37 SILVERCUT 3.4.1.12. Manual folding to the transport position: front suspension The page for manually triggering the movement of the step for folding the mower to the transport position (switch between the steps by turning the knob to the left or right). 3.4.1.14.
  • Page 38 Instructions for use 3.4.1.15. Manual folding to the transport position: partial rear lift The page for manually triggering the movement of the step for folding the mower to the transport position (switch between the steps by turning the knob to the left or right).
  • Page 39 SILVERCUT 3.4.1.18 Manual folding to the transport position: rear support arm unfolding The page for manually triggering the movement of the step for folding the mower to the transport position (switch between the steps by turning the knob to the left or right).

  • Page 40: System Configuration

    Instructions for use 3.4.2. System configuration 3.4.2.2. Protection level and the central lubrication function The settings pages for configuring the system subassemblies (the level of weight relief, grass cut height, protection level, central lubrication). Switch The page for configuring the protection level and the between configuration section pages by turning the central lubrication system mode of the mower.
  • Page 41 SILVERCUT 3.4.2.2.1. Central lubrication settings Description of keys The page for configuring the central lubrication Description function mode of the mower. The command enables cyclic/alternating operation of the central – Manual activation of the lubrication lubrication function (in the action can only be performed with the case of a lack of lubricant, tractor running.

  • Page 42: Malfunctions

    Instructions for use 3.4.3. Malfunctions 3.4.4. Menu The display page of the mower control system errors. The page including an overview of various system meters (hours worked, number of movements performed), overview of the status of all elements connected to the system (various sensors and actuators) and display settings (user language and display brightness) Description of keys...
  • Page 43 SILVERCUT 3.4.4.1. Counters The page includes meters displaying system operating hours and performed movements of individual assembles. Description of keys Description Exit to the previous page. Description of keys Description To scroll up the list, turn the knob to the left. To scroll down the list, turn the knob to the right.

  • Page 44: Preparation Of A Mower For Mowing

    Instructions for use 4. Preparation of a mower for mowing Lower the mower units to the ground with the partial lift function (see chapter 3.3.2 Partial lifts 1 – page 31) – Servicing, maintenance, cleaning, and the removal of blockages and obstacles should only be done when the drive is disabled and the tractor engine is not running! Pull out the ignition key.

  • Page 45: Adjusting The Grass Cut Height

    4.1.2 Adjusting the grass cut height 4.2 Setting up the intensity of the flail conditioner (only for Silvercut Disc 1500 T FC) To adjust the intensity, the flail conditioner is fitted with an adjustable flap that increases or decreases the area between the flap (1) and rotor fingers (2).

  • Page 46: Adjusting The Swath Width And/Or Shift Of The Flail Conditioner

    Instructions for use Adjusting the flail conditioner flap: 4.2.1 Adjusting the swath width and/or shift of the flail conditioner – Pull out the pin (4) and move the lever (3) in the direction of position (A) – closed flap – higher The flail conditioner can maintain the width of the intensity or direction (B) –...
  • Page 47 The ignition key must be removed. 4.3 Adjusting the conditioning intensity of the roller conditioner (only for Silvercut Disc 1500 T 43–3 The roller conditioner has a factory-set spacing between the rollers between 3 and 5mm (2) and two springs for adjusting the intensity of conditioning.

  • Page 48: Preparing The Mower For Transport And Working Position

    Instructions for use 43–4 6. Mowing – Servicing, maintenance and cleaning procedures, such as the removal of blockages and obstacles, should only be done when the drive is disabled and the tractor engine is not running! The ignition key must be removed. –...

  • Page 49: Safety Area

    SILVERCUT 6.1 Safety area 6.4 Protecting the mower If the machine is switched on, its surroundings can The machine has a built-in hydraulic safety clutch for present a danger area. Observe the minimum safety each mower unit which enables its protection when distance to the danger area of the machine.

  • Page 50: Disconnecting The Mower From The Tractor With Mower Units In The Operating Position

    Instructions for use 7.1 Disconnecting the mower from the tractor with 8. Maintenance and periodic checks mower units in the operating position 8.1 Emphasis on the safety instructions during It is obligatory to use this manner on meadow in order maintenance work and periodic checks to prevent the danger of overthrow due to soft surface.

  • Page 51: Blade Replacement

    SILVERCUT Tightening torque for M bolts and nuts 8.3 Blade replacement (unless otherwise stated) Sharp blades enable smooth cuts and high mower performance. Reverse or replace the blades in due time. Always replace both blades on each individual disc. Discs have left or right blades, depending on the direction of rotation of individual disks.
  • Page 52 (7). SILVERCUT DISC 1500 T 83–6 SILVERCUT DISC 1500 T FC SILVERCUT DISC 1500 T RC – Store the new left and right blades in the box with the cover (6). Hold the cover open!

  • Page 53: Replacing The Curtain Protection

    SILVERCUT – When replacing the blades, pay attention to the direction of the rotating discs! – The correct blade position is the one in which the blade is facing the disc rotation direction. – When one cutting edge is worn out, simply reverse the blade and use the other cutting edge.

  • Page 54: Replacing The Conditioner Tines

    Instructions for use 84–2 8.5 Replacing the conditioner tines (only for SILVERCUT DISC 1500 T FC) Check the condition of the conditioner tines regularly. Replace used and broken off tines with new ones. – Servicing, maintenance, periodic checks, cleaning procedures and...

  • Page 55: Criteria For Mandatory Replacement Of Blade Holders, Mower Blades And Screws

    SILVERCUT 8.6 Criteria for mandatory replacement of blade 86–4 holders, mower blades and screws The blade support wears out during work. When it is worn out to a width of 2mm, you need to replace the blade support with a new one. 86–1 86–2 Replace the cutting blade if the drill hole increases to...

  • Page 56: Replacement Of Safety Pins On Individual Discs

    Instructions for use 8.7 Replacement of safety pins on individual discs 21. Restart the machine and observe for vibrations. 22. In the event of vibrations, the entire disc must be rebalanced or replaced with a new one. Impact with an obstacle can cause heavy loads on an individual disc.
  • Page 57 SILVERCUT Replacing protective caps 87–1 Tighten the screw with a torque of Tighten the nut with a torque of 72Nm and glue it with KEMISKOL 125Nm and glue it with KEMISKOL V322 or LOCTITE 243 V322 or LOCTITE 243 Tighten the screw with a torque of 72Nm and glue it with KEMISKOL Observe the position of the V322 or LOCTITE 243...

  • Page 58: Tension Of The Conditioner Rotor Drive Belt (Only For Silvercut Disc 1500 T Fc And Silvercut Disc 1500 Trc)

    Instructions for use 8.8 Tension of the conditioner rotor drive belt (only for SIlvercut Disc 1500 T FC and SIlvercut Disc 1500 T After service dismantling and reassembly of the conditioner rotor, check the belt tension according to the table below 88–1...

  • Page 59: Lubrication

    SILVERCUT 8.9. Lubrication All lubricating areas are labelled in the picture. A long Profiled pipes service life of your mower is achieved by observing the Push the cover (3) back. lubrication times specified here. 891-2 Servicing, maintenance, periodic – checks, cleaning procedures and functional fault elimination should only be done when the drive has been disconnected and the engine is not...
  • Page 60 Instructions for use 891–4 PTO shaft lubrication points on the mower ( alternative lubrication point, PTO shaft access covers)  ...

  • Page 61: Steering Axle

    SILVERCUT 8.9.2 Steering axle Steering axle lubrication is a combination of automatic and manual lubrication. Both steering arm bearings are lubricated automatically with a central lubricating system. Other grease nipples are lubricated according to the table below (the Figure shows grease nipples on the left axle side, the same situation applies on the right side). Use the BPW special grease for long-term lubrication (ECO-Li91).

  • Page 62: Lubricating Points On The Mower

    Instructions for use 8.9.3 Lubricating points on the mower  ...
  • Page 63 SILVERCUT  ...

  • Page 64: Lubrication Points On Silvercut Disc 1500 T Mower Units

    Instructions for use 8.9.4 Lubrication points on Silvercut Disc 1500 T mower units 894–1 Lubrication interval 250 hours Once a year 8.9.5 Lubrication points on Silvercut Disc 1500 T FC mower units 895–1 Lubrication interval 250 hours Once a year  ...

  • Page 65: Lubrication Points On Silvercut Disc 1500 Trc Mower Units

    SILVERCUT 8.9.6 Lubrication points on Silvercut Disc 1500 T RC mower units 896–1 Lubrication interval 250 hours Once a year 8.9.7 Oil replacement and checking the oil level ATTENTION! If it is not possible to accurately determine the oil level during the check, release the oil from the cutter bar and add the prescribed quantity of fresh oil.
  • Page 66 Instructions for use Mower gears  ...
  • Page 67 SILVERCUT Replacement Time Position Gear Type of lubricant Refilling criterion criterion (litre) of replacement First replacement after 50 hours Until pouring out Further from Angle gear 2x SAE 90 Pour into hole A replacements after hole B 250 hours or 2 years First replacement after 50 hours Until pouring out...
  • Page 68 Instructions for use 894–3 G3 gearing (894-1) Checking the oil level – Unscrew the screw under the shaft to check the oil (849-4 – B). The oil level must reach up to the screw 894-2-B. Oil discharge – Unscrew the screw to add the oil (894-4 – A). –...
  • Page 69 SILVERCUT Draining the oil from the vertical gearing – Unscrew the screw to check the oil level (894-6 – – Unscrew the bolt to drain the oil (on the bottom part of the gear: 894–6 – C). – For screwing the screw for draining the oil –...
  • Page 70 Instructions for use 894–8 X=14mm 90mm 894–9 X=14mm 894–10  ...

  • Page 71: Hydraulic Accumulators

    SILVERCUT Checking the oil level in the mower unit trough – Use plant-based grease. – Check the oil level at least once a year. – Warm up the machine and place it on level ground (figures 894-7 and 894-8). – Align the cutter bar into the horizontal position (figures 894-7 and 894-8).
  • Page 72 Instructions for use 810–1 Hydraulic accumulators on the mower  ...

  • Page 73: Winter Storage Of Equipment

    SILVERCUT 9. Winter storage of equipment 11. Special versions/additional equipment 11.1 Additional topping skid Place the machine in a dry place. Never near mineral fertilisers! 2. Thoroughly clean the machine on the inside and on With additional sliders for a greater cutting height we the outside.
  • Page 74 Instructions for use SIP Strojna Industrija d.d. Juhartova ulica 2 3311 Šempeter v Savinjski dolini Slovenia T +386 3 70 38 500 F +386 3 70 38 681 info@sip.si    ...

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