ARB 3940420 Fitting Instructions Manual

ARB 3940420 Fitting Instructions Manual

Summit sahara bull bar ford ranger px mk2 & everest (not titanium)

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Part Number:
Product Description:
Suited to vehicle/s:
Optional Kits:
NOTE: ARB recommends purchase of correctly colour coded sensors from a Ford dealer.
Painting over sensors is not recommended as sensor operational faults can result.
REGARDING VEHICLES EQUIPPED WITH SRS AIRBAG;
When installed in accordance with these instructions, the front protection bar does not affect operation of
the SRS airbag.
ALSO, NOTE THE FOLLOWING:
This product must be installed exactly as per these instructions using only the hardware supplied.
In the event of damage to any bull bar component, contact your nearest authorised ARB stockist. Repairs or
modifications to the impact absorption system must not be attempted.
Do not use this product for any vehicle make or model, other than those specified by ARB.
Do not remove labels from this bull bar.
This product or its fixing must not be modified in any way.
The installation of this product may require the use of specialized tools and/or techniques
It is recommended that this product is only installed by trained personnel
These instructions are correct as at the publication date. ARB Corporation Ltd. cannot be held responsible
for the impact of any changes subsequently made by the vehicle manufacturer
During installation, it is the duty of the installer to check correct operation/clearances of all components
Work safely at all times
Unless otherwise instructed, tighten fasteners to specified torque
42-44 Garden St
Kilsyth, Victoria
AUSTRALIA 3137
Australian enquiries
North & South American enquiries
Other international enquiries
Last Rev Date
17/05/2019
Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd
3940420
SUMMIT SAHARA BULL BAR
FORD RANGER PX MK2 & EVEREST (NOT TITANIUM)
5100310 SAHARA TUBE KIT PXII RANGER
5100230 BUFF KIT 2 PCE REAR SAHARA BUMPER
3500720 WINCH INSTALL KIT
3500640 ARB AUX FOG LIGHT ADAPTOR
3500530 ARB AUX FOG LIGHT LOOM (2015 ON WILDTRAK,
EVEREST & ON-FACTORY FOG LAMP VEHICLES)
3500680 FOG LAMP HOUSING CLEAR LENS KIT
3500590 FOG LIGHT KIT (LH&RH LIGHTS)
3540200 ADAPTIVE CRUISE CONTROL KIT
3540190 ADAPTIVE CRUISE CONTROL COVER

WARNING

ARB 4x4 ACCESSORIES

Corporate Head Office
www.arb.com.au
Page 1 of 36
Tel:
+61 (3) 9761 6622
Fax:
+61 (3) 9761 6807
sales@arb.com.au
sales@arbusa.com
exports@arb.com.au
Fitting instructions# 3789528

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Summary of Contents for ARB 3940420

  • Page 1 Other international enquiries exports@arb.com.au www.arb.com.au Last Rev Date 17/05/2019 Page 1 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 2 Plastics Screws M10(TOP FRAME ONLY) Last Rev Date 17/05/2019 Page 2 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 3 PRESS FORM WINCH COVER PANEL Last Rev Date 17/05/2019 Page 3 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 4 NUT FLANGE M10 x 1.5 ZP Last Rev Date 17/05/2019 Page 4 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 5 Last Rev Date 17/05/2019 Page 5 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 6 Discard the panel. Repeat on LH Side Last Rev Date 17/05/2019 Page 6 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 7 Discard the foam piece. Last Rev Date 17/05/2019 Page 7 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 8 Remove the front cross beam and discard. Last Rev Date 17/05/2019 Page 8 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 9 CAUTION: Ensure that all cables are securely fastened away from sharp, abrasive or hot surfaces. Last Rev Date 17/05/2019 Page 9 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 10 Last Rev Date 17/05/2019 Page 10 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 11 Using scissors carefully cut out the supplied template. Last Rev Date 17/05/2019 Page 11 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 12 Last Rev Date 17/05/2019 Page 12 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 13 Last Rev Date 17/05/2019 Page 13 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 14 Carefully remove the template and repeat for LHS. Last Rev Date 17/05/2019 Page 14 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 15 BUMPER Last Rev Date 17/05/2019 Page 15 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 16 Last Rev Date 17/05/2019 Page 16 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 17 SENSOR LH SIDE Last Rev Date 17/05/2019 Page 17 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 18 Last Rev Date 17/05/2019 Page 18 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 19 105. Fit the M10 x 1.5 x 45 bolt, M10 spring washer and M10 flat washer. Last Rev Date 17/05/2019 Page 19 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 20 112. Repeat on the LH side. M12 - 77 Nm. Last Rev Date 17/05/2019 Page 20 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 21 2 x M10 flange nuts. M10 - 44 Nm. Last Rev Date 17/05/2019 Page 21 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 22 127. Fit pinch weld on exposed edge of bumper cut. Last Rev Date 17/05/2019 Page 22 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 23 Last Rev Date 17/05/2019 Page 23 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 24 134. Discard the off cuts and clean up the cut edges using a file or sandpaper. Last Rev Date 17/05/2019 Page 24 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 25 Last Rev Date 17/05/2019 Page 25 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 26 Last Rev Date 17/05/2019 Page 26 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 27 Last Rev Date 17/05/2019 Page 27 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 28 Fit washers under screw heads. Last Rev Date 17/05/2019 Page 28 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 29 M10 SEMS - 22Nm - Do not over tighten of actual product. Last Rev Date 17/05/2019 Page 29 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 30 Last Rev Date 17/05/2019 Page 30 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 31 155. Reattach parking sensor to loom. Last Rev Date 17/05/2019 Page 31 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 32 164. Repeat for LH side Last Rev Date 17/05/2019 Page 32 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 33 Last Rev Date 17/05/2019 Page 33 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 34 Last Rev Date 17/05/2019 Page 34 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 35 Last Rev Date 17/05/2019 Page 35 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...
  • Page 36  When operating in bad weather FITTED PRODUCT Last Rev Date 17/05/2019 Page 36 of 36 Fitting instructions# 3789528 Copyright © 2005 by ARB Corporation Limited. All rights reserved, this document must not be reproduced without the express authority of ARB Corporation Ltd...

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