swaploader SL-75 Parts And Operation Manual
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swaploader SL-75 Parts And Operation Manual

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"Hooked on Quality"
MODEL
SL-75
P A R T S A N D O P E R A T I O N M A N U A L
H OIST SERI AL NU M B ER

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Summary of Contents for swaploader SL-75

  • Page 1 “Hooked on Quality” MODEL SL-75 P A R T S A N D O P E R A T I O N M A N U A L H OIST SERI AL NU M B ER...

  • Page 3: Table Of Contents

    Base Hoist Assembly ..........................5-1 Main Frame Assembly .......................... 5-2 Pivot Joint Assembly..........................5-3 Outer Tube Assembly ........................... 5-4 Safety Latch Assembly ......................... 5-5 Body Lock Assembly ..........................5-6 Hoist Installation Kit ..........................5-7 Base Cylinder Circuit ..........................5-8 0.0.TOC.SL-75...
  • Page 4 OPTIONS Spacer Kit............................. 6-1 Tank Circuit (EHV) ..........................6-2 Hose Circuit (EHV) ..........................6-3 0.0.TOC.SL-75...

  • Page 5: Introduction

    Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give prompt, efficient service when ordering parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.

  • Page 6: Warranty Statement

    Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice date. Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion and return of the product registration form included in the SwapLoader hoist manual.

  • Page 7: Safety Suggestions

    The container specifications must match the hoist specifications. Keep the containers and hoist in good working order. DO NOT use if repairs are needed. Perform periodic inspections and maintenance as required by the maintenance section of the operator’s manual. 1.0.INT.SL-75...

  • Page 8: Decals

    It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis. Keep away from overhead power lines. Serious injury or death can result from contact with electrical lines.
  • Page 9 ITEM DESCRIPTION 90P07 OPERATION & SERVICE MANUAL 90P08 HOIST-BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SAFETY INSTRUCTIONS 90P14 SWAPLOADER - JIB 90P18 RELIEF VALVE 90P78 HIGH-PRESSURE FLUID 91P06 LUBRICATION POINTS 91P24 SL-75 1.0.INT.SL-75...
  • Page 10 Section I: Introduction The following is a list of all the SwapLoader Safety Decals, and their part numbers. Please use when reordering replacement decals. 90P07 – OPERATIONS & SERVICE MANUAL 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 –...
  • Page 11 Section I: Introduction 90P18 – RELIEF VALVE 90P78 – HIGH-PRESSURE FLUID 91P06 – LUBRICATION POINTS 91P24 – SL-75 1.0.INT.SL-75...

  • Page 12: Serial Number Locations

    Section I: Introduction SERIAL NUMBER LOCATIONS ON A SWAPLOADER HOIST Serial Number Tag is located at the front driver side of the hoist (gray arrow on first picture). The Serial Number is also stamped into the frame of the hoist on the top of the “inner rail”...

  • Page 13: Installation

    If you have problems with your installation, please contact SwapLoader at 1-888-767-8000, as we may be aware of another customer who has installed a SwapLoader on a similar truck chassis. 2.0.INS.SL-75...

  • Page 14: Hoist Installation

    RATING OF ANY OF THE INDIVIDUAL COMPONENTS OF THE COMPLETED CHASSIS (TIRES, AXLES, SUSPENSION, ETC.) 2. There are three types of mount brackets used on the Model SL-75 hoist as indicated in Fig. B and Pg. 5-7. They are the front brackets (Pt. No. 25H91), the mid brackets (Pt. No.
  • Page 15 You may need to modify the mount brackets or add shim plates to allow for variances in the width of the truck chassis as well as to allow for top rivets, stepped channels, etc. Figure C Figure C Figure E Figure D 2.0.INS.SL-75...

  • Page 16: Spacer Kit Installation

    Also integrated into the hydraulic system is a ferrous proximity sensor, which detects only metal. In the case of the SL-75, the proximity sensor will sense the outer tube while it is in a flat position. When the outer tube is not flat, the sensor will not allow a signal to be sent to the jib section of the control valve, which effectively disables the jib function of the hoist 2.0.INS.SL-75...
  • Page 17 Section II: Installation Review all directions and diagrams 22P72 – Power Pack provided before starting the SwapLoader ITEM DESCRIPTION Power Pack installation. Cover, Power Pack Power Pack Support Bracket, Right Mount Right and Left Bracket to hoist Power Pack Support Bracket, Left HHCS 3/8-16 x 1 Gr8 main frame.

  • Page 18: Connecting Power Pack Hydraulic Hoses

    Use items 1, 2 & 3 to 13P70 13P71 Hose Assy 70 08-08FJ/08FJ90 fasten hyd hoses to the main frame of the hoist. See Pg. 4-5 in your manual for a detailed view of proximity sensor adjustment. Figure H Figure I 2.0.INS.SL-75...
  • Page 19 Section II: Installation Power Pack- SERVICE PARTS SL-75 PART ITEM DESCRIPTION 11P24 Adp Hyd 08MJ/08MJ 90 Hose Assy 17.5 08-08FJ/08FJ 13P68 13P69 Hose Assy 28 08-08FJ/08FJ 22P68 Hyd Power Unit, 24V Access Gasket, Power Pack 22P79 22P80 Access Plate, Power Pack...

  • Page 20: Power Pack Electrical Wiring

    Cable, Black 1/0 Ga. x 2’ 40P56 40P57 Cable, Red 1/0 Ga. x 1.5’ Diode Assembly, 6A 40P58 40P59 Harness, Valve Solenoids BATTERY SELECTION SwapLoader recommends utilizing 700 cca minimum 12V AGM27 or AGM31 auxiliary battery. Vented or refillable are not acceptable. 2.0.INS.SL-75...
  • Page 21 12V battery. (see wiring diagram for hardwiring) Route battery cables to either the front of cab or the closest battery available. The Power Pack requires 24 V to function. An additional battery will be required during install. 2.0.INS.SL-75...

  • Page 22: Ehv Installation

    Section II: Installation EHV INSTALLATION Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-75 PART ITEM DESCRIPTION Mount the 22P58 EHV to the hoist’s Hose Assy 83.5 08-08FJ/08FJ45...
  • Page 23 Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 2-11 2.0.INS.SL-75...

  • Page 24: Ehv Manual Over-Ride Instructions

    USED TO ASSIST IN PRESSING IN THE VALVE SPOOL BUTTON. CAUTION! NOTE 3: BE CAREFUL OF YOUR SURROUNDINGS AND PROPERLY WORKING PUMP & PTO IS REQUIRED TO ANY BODIES LOADED ON HOIST WHEN MOVE CYLINDERS. MANUALLY ACTUATING CYLINDERS! 2-12 2.0.INS.SL-75...

  • Page 25: P.t.o./Pump Selection

    EHV valve assembly as shown on Pg. 6-2 of the manual. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. 2-13 2.0.INS.SL-75...

  • Page 26: Start Up Procedure

    FAILURE TO FILL OUT AND RETURN PRODUCT REGISTRATION WITHIN 15 DAYS OF INSTALLATION MAY POSSIBLY VOID THE WARRANTY. CAUTION The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (see Subframe Critical Dimensions on Pg.

  • Page 27: Subframe Dimensions

    A STRUCTURAL JIB CONTACT POINT LOCATED AS LOW AS ALLOWABLE ON THE CONTAINER FRONT IS REQUIRED. THIS DRAWING PROVIDES THE CRITICAL SUB-FRAME DIMENSIONS FOR COMPATABILITY WITH THE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIER’S RESPONSIBILITY TO PROVIDE A SUB-FRAME OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS THE BODY/CONTAINER WHEN USED WITH THE HOOK LIFT HOIST.
  • Page 29 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – ROLLER & ROLLER MOUNT ASSEMBLY 1. Review all directions and diagrams provided before starting roller and roller mount installation. 2. Locate position for roller mount brackets [Pt. No. 32H03] between cross sills of the container.
  • Page 30 Section II: Installation - Accessories 4. Once the mount brackets are located on the container, weld the roller mount brackets in place (see Fig. A). 5. Install the roller [Pt. No. 10H12] between the brackets with the roller axle [Pt. No. 10H31] and the fasteners provided (see Fig.
  • Page 31 Section II: Installation - Accessories INSTALLATION INSTRUCTIONS – TOOLBOX 1. Review all directions and MATERIAL LIST FOR 10H92 OR 11H12 diagrams provided before ITEM PART # DESCRIPTION WT-lb/ea. starting toolbox installation. 10H88 18” Toolbox Bracket 11.34 22H71 Toolbox Rubber Spacer 2.

  • Page 33: Operation

    WARNING: MAKE SURE WORK AREA IS CLEAR OF PEOPLE AND OBSTACLES PRIOR TO DUMPING OR UNLOADING CONTAINERS. SWAPLOADER STRONGLY RECOMMENDS THAT A BACKUP ALARM BE INSTALLED ON THE TRUCK CHASSIS. THE OPERATION OF THE HOOK HOIST IS THAT THE TRUCK IS BACKED UP TO THE BODY TO PICK IT UP AND SO THERE IS A POTENTIAL PINCH POINT BETWEEN THE BODY AND THE HOOK.
  • Page 34 STEP 2. EXTEND THE MAIN LIFT CYLINDERS (RIGHT CONTROL LEFT). CAUTION: DO NOT RETRACT THE JIB WHILE DUMPING. RETRACTING THE JIB DURING DUMPING MAY UNLOCK THE MECHANICAL JIB LATCHES WHICH COULD ALLOW THE CONTAINER TO CRASH DOWN ONTO THE HOIST AND/OR ABRUPTLY UNLOAD. 3.0.OPE.SL-75...

  • Page 35: Placing A Container On The Ground

    CONTAINER AND ROTATE JIB BACK INTO THE TRANSPORT POSITION. WARNING: 1. DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. 2. DON'T DUMP, MOUNT OR DISMOUNT BODIES ON UNEVEN GROUND. DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. 3.0.OPE.SL-75...

  • Page 37: Maintenance

    1. Change hydraulic oil. On EHV applications, replace hydraulic filter element, and wash out suction strainer. YEARLY SERVICE 2. Check pressure. Refer to the pressure check instructions on page 4-6 and 4-7 of the maintenance section (pressure should be 3,250 psi minimum). 4.0.MAI.SL-75...

  • Page 38: Lubrication Diagram

    Section IV: Maintenance LUBRICATION DIAGRAM LEGEND = Grease Weekly = Grease Monthly 4.0.MAI.SL-75...

  • Page 39: Hydraulic Oil Specifications

    Do not operate the hooklift hoist when hydraulic oil temperature on tank gauge exceeds 160 °F (71 °C) as damage to hydraulic components can occur. HYDRAULIC FILTER ELEMENT SPECIFICATION Mounting Thread: 1/2 NPTF Filtration Rating: 10 micron (Nominal) Flow Rating: 15 GPM 4.0.MAI.SL-75...

  • Page 40: Mast Lock (Pivot Lock) Inspection & Adjustment Instructions

    MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.

  • Page 41: Jib Proximity Sensor Inspection & Adjustment Instructions

    1/4”. The jib proximity switch should not make contact with the cylinder mount. Retighten the mounting nuts. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.

  • Page 42: Pressure Check Instructions (Power Pack)

    2 to 3 foot in length (see illustration below). Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Assembly – P/N 22P10).
  • Page 43 Section IV: Maintenance This male #4 JIC hydraulic adapter is supplied by SwapLoader, and is already installed in the hydraulic control valve at the time of the hoist installation (see the hoist parts & operations manual). 2. Remove the female JIC #4 cap and attach the pressure gauge to the hydraulic control valve (see illustration below).
  • Page 44 Continue to push the lever forward until steps 5-6 are complete. 5. Check the gauge for the maximum developed system pressure. The SL-75 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions.

  • Page 45: Base Hoist Assembly

    Section V: Parts 13H28 - BASE HOIST ASSEMBLY SL-75 DISC-LOCK WASHER PART TORQUE SPECS ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 13H29 Main Frame Assembly 466.79 466.79 ASS’Y TORQUE SIZE 13H30 Pivot Joint Assembly 276.01 276.01 (FT-LBS) 13H31 Outer Tube Assembly 271.12...
  • Page 46 Section V: Parts 13H29 – MAIN FRAME SUB-ASSEMBLY SL-75 DISC-LOCK WASHER PART TORQUE SPECS ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 11H09 Pin, MF/Cyl 1-3/4 x 4-3/8 3.55 3.55 ASS’Y TORQUE SIZE 13H34 Main Frame Weldment 334.51 334.51 (FT-LBS)

  • Page 47: Pivot Joint Assembly

    Section V: Parts 13H30 – PIVOT JOINT ASSEMBLY SL-75 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 11H10 Pin, PJ/MF 1-3/4 x 13-1/4 9.39 18.78 ASS’Y TORQUE SIZE Pin, PJ/OT 1-3/4 x 5-3/16 12H62 3.86 7.72...

  • Page 48: Safety Latch Assembly

    Section V: Parts 13H31 – OUTER TUBE SUB-ASSEMBLY SL-75 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT ASS’Y TORQUE 13H36 Outer Tube Weldment 181.69 181.69 SIZE (FT-LBS) 13H42 Safety Latch Assembly 2.85 5.70 13H45 Pin Cap Weldment, L.H.
  • Page 49 Section V: Parts 13H42 – SAFETY LATCH ASSEMBLY SL-75 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT ASS’Y TORQUE 13H43 Safety Latch Weldment 1.04 1.04 SIZE (FT-LBS) 13H50 Take Up Weldment 0.20 0.40 26H61 Bumper, Safety Latch 0.01...

  • Page 50: Body Lock Assembly

    Section V: Parts 13H33 – BODY LOCK ASSEMBLY SL-75 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H37 Body Lock Weldment 23.47 23.47 ASS’Y TORQUE SIZE Wear Pad, 2-3/4x1/2x5-1/2 80H35 0.28 0.28 (FT-LBS) 00P34 Nut, Lock 3/8-16 UNC 0.02...

  • Page 51: Hoist Installation Kit

    13H38 – HOIST INSTALLATION KIT SL-75 DISC-LOCK WASHER TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 13H39 Parts & Op, SL-75 1.00 1.00 ASS’Y TORQUE SIZE Decal Assembly, SL-75 13H40 0.74 0.74 (FT-LBS) 25H89 Mount Bkt, 8 1/4 x 5 2.08...

  • Page 52: Base Cylinder Circuit

    Section V: Parts 90H89 – BASE CYLINDER CIRCUIT SL-75 PART ITEM DESCRIPTION lb/ea. lb/all 00P47 HHCS 1/4-20 UNC x 2-1/4 Gr8 0.04 0.08 HHCS 1/4-20 UNC x 1 Gr8 01P56 0.02 0.08 01P66 HHCS 1/4-20 UNC x ½ Gr8 0.01 0.04...
  • Page 53 VI: Options 13H49 – SPACER KIT SL-75 PART ITEM DESCRIPTION lb/ea. lb/all 26H70 Spacer Tube, 2x3x3/16 Wa x 120 55.75 111.50 01P71 Pin, Spring 0.74 0.74 6.0.OPT.SL-75...
  • Page 54 VI: Options 91H36 – TANK CIRCUIT (EHV) SL-75 PART ITEM DESCRIPTION lb/ea. lb/all 11P20 Worm Gear Clamp (HSS16) 0.10 0.20 Adp Hyd 16MP/12FP 12P21 0.30 0.30 12P22 Adp Hyd 12HB/12MP 0.30 0.30 Hose 3/4 x 24 LP 12P29 0.88 0.88...
  • Page 55 VI: Options 91H35 – HOSE CIRCUIT (EHV) SL-75 PART ITEM DESCRIPTION lb/ea. lb/all 10P44 Adp Hyd 08MJ/08FJ 90 0.30 0.60 10P63 HHCS 5/16 x 1-3/4 0.03 0.09 10P64 Cover Plate. Clamp 1/2 0.10 0.30 10P65 Clamp Assy, Twin, 7/8" 0.04 0.12...
  • Page 58 1800 NE BROADWAY AVENUE DES MOINES, IA 50313 TOLL FREE: 888-767-8000...

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