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General Information
Thank You and Congratulations on purchasing
your new trailer sprayer. The purpose of this
manual is to assist you in operating and maintain-
ing your poultry house sprayer.
Any Questions, Comments or Problems: Call your nearest AG SPRAY Location
and speak with one of our Friendly Technical Support Staff.
BAKERSFIELD, CA
COLUMBUS, NE
877-724-2236
800-274-1025
MANKATO, MN
NEWTON, KS
507-388-6295
800-394-7662
OWNER'S MANUAL
DOTHAN, AL
800-227-4098
PASCO, WA
800-634-2026
Please read it carefully, as it furnishes infor-
mation which will help you achieve years of
trouble-free operation. All units can be custom
equipped to meet all your spraying needs.
FARGO, ND
HOPKINSVILLE, KY
701-280-2862
800-637-7172
TEMPE, AZ
877-974-7166
500 Gallon
Poultry House
Trailer Sprayer
Standard
TR500PHS-S
(5281784)
Deluxe
TR500PHS-D
(5281785)
[5195585
VISIT US ONLINE @
WWW.AGSPRAY.COM
(11/20)]
Page 1
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Summary of Contents for AG SPRAY TR500PHS-S
- Page 1 Any Questions, Comments or Problems: Call your nearest AG SPRAY Location and speak with one of our Friendly Technical Support Staff. [5195585...
- Page 2 Table of Contents Welcome Operation & Safety Operation Instructions Pre-Start Instructions Boom Operation Instructions 12-13 Operating Instructions 14-18 PHS Breakdown 19-22 Self Rewind Hose Reel Handgun 24-32 Diaphragm Pump Warranty Page 2...
- Page 3 AG SPRAY EQUIPMENT - Owner’s Manual Welcome to Ag Spray’s line of sprayers and a special thanks for buying the TR500PHS. The TR500 PHS stands for Poultry House Sprayer with a 500-gallon tank. The sprayer is built with quality, dependability and service after the sale.
- Page 4 Important Operation & Safety Information ------------------------------- Before Operation ---------------------------------- Carefully study and understand the owner’s manual Read and follow chemical manufacturer’s labels, warnings and instructions! A material safety data sheet (MSDS) should be provided by the chemical manufacturer ...
- Page 5 Important Operation & Safety Information -------------------------- General Chemical Safety ----------------------------- READ and FOLLOW all chemical label’s instructions and warnings AVOID inhaling, ingesting or coming into contact with any chemicals KNOW applicable licensing and regulatory requirements for the chemical you plan to use ...
- Page 6 Failure to keep body parts or clothing clear of the sprayer’s PTO drive shaft could result in serious injury or death. Ag Spray assumes no liability for any possible injury Never step over or work near the PTO drive shaft during operation ...
- Page 7 Important Operation & Safety Information ----------------------------- Following Operation -------------------------------- Following operation, it is very important that you completely rinse the entire sprayer and all of it’s components of all chemical residue Following operation, stop the tractor unit, set the brakes, disengage PTO shaft, shut off the engine and remove the ignition key ...
- Page 8 Operation Instructions Check for OVERHEAD clearance - pay special attention if the center boom is up. Before starting work, analyze the area to determine the best - and safest - operating procedure. Plan your travel straight forward, whenever possible. Avoid sharp turns at high speeds. WARNING! Never stand or allow anyone else to stand between the tractor and the sprayer, unless the engine is turned off and parking brake is engaged and the transmission is in park (or neutral).
- Page 9 Operating Procedures Tractor Selection Power The Diaphragm Pump requires a 20 HP minimum. Your tractor should have 25-30 horsepower available on the PTO shaft. It also needs to have the ability to stop the TR500PHS, when full of water. A small tractor is more maneuverable in a poultry house.
- Page 10 Pre-Start Instructions A. Fill the tank full if using water only, half full, if you are to add chemicals. B. Check that the PTO shaft and attached pump shaft turns freely by hand (DO NOT attach PTO shaft or operate the pump, if the pump does not turn freely by hand, because it may be locked up and may cause serious injury).
- Page 11 Boom Operation Instructions All nozzles have individual shutoff valves for controlling spray patterns. Center vertical boom - cluster nozzle (20 GPM with a 20’ radius range) creates a fan spray pattern generally used to clean the rafters, but in the inverted position and at reduced pressure (100 PSI) can be used to disinfect the floor. Lateral spray boom - has spring loaded and self-centering breakaway feature.
- Page 12 Operation Instructions 1. Check the diaphragm pump oil level. The oil should be half way up the clear oil sight tube. 2. Make sure the suction hose is properly secured to the pump. 3. Check the charge pressure on the diaphragm pump pulsation damper before starting the pump. The pressure is checked with a standard automotive air gauge.
- Page 13 Operation Instructions Washing the Ceiling 1. Turn the cluster nozzle up toward the ceiling. Adjust the nozzle to spray about 10-15 feet on the ceiling per pass. 2. Set the pressure to about 500-700 PSI. Travel at a speed that will suit your situation. More than one pass may be required under extreme conditions.
- Page 14 Poultry House Sprayer - Standard Breakdown & Parts List TR500PHS-S (5281784) 81 29/32” Page 14...
- Page 15 Poultry House Sprayer - Standard Breakdown & Parts List 150 5/8” Bottom View Page 15...
- Page 16 Poultry House Sprayer - Standard Breakdown & Parts List 500E-M Low Profile 500 Gallon Trailer Kit (5303200) 6-Bolt Hub Assembly (5271840) * * Available ONLY in Complete Assembly Page 16...
- Page 17 Poultry House Sprayer Boom (5277314) Poultry House Sprayer - Deluxe Breakdown (5281785) Page 17...
- Page 18 Trailer Options Bolt on Step for 5” Frame (5281692-BLK) Bolt on Fender Kit For 11L Tires (5281693-BLK) Hose Reel Kits PHS 25’ Manual Hose Wrap Kit (5281781) Page 18...
- Page 19 Hose Reel Kits PHS 25’ Manual Hose Reel Kit (5281782) Attach to Pump Outlet PHS 50’ Self Retracting Hose Reel Kit (5281783) Page 19...
- Page 20 Series 7000 Spring Driven Hose Reel Part Number: HRSPR1250 MFG. #: 7850 OMP Important Read this manual carefully before installing, operating or servicing this equipment. SAFETY Personal injury and/or equipment damage may result if proper safety precautions are not observed. ...
- Page 21 MOUNTING 5) Charge hose(s). Momentarily open control valve to purge hose(s) of gases. When fluid appears at control 1. Unpack and inspect reel for damage. Turn by hand to valve, close valve. With hose(s) fully charged, release check for smooth operation. Check for completeness. latch and wind output hose(s) onto reel.
- Page 22 Hose Reel Breakdown Hose Assembly #8-260043 Hose I.D. x Length 1/2" x 50' Reel Inlet Connection 1/2" FPT Max. Operating Pressure 3250 PSI Max. Operating Temperature 210°F Item # Description # Req. Part # Item # Description # Req. Part # Swivel Assembly S602033 Bumper Stop Assembly...
- Page 23 Hypro Spray Gun Model 3381-0010 (Ag Spray Part #: 5163089) SPECIFICATIONS: Maximum Pressure 1200 PSI Maximum Capacity 25 GPM Barrel Length 17" Port-NPT 1/2" Inlet (M) (Note: Gun comes equipped with a 1/2" hose barb inlet. Simply remove hose barb for 1/2"...
- Page 24 High Pressure Diaphragm Pumps Installation, Operation, Repair & Parts Manual Description Heavy-duty, high pressure diaphragm pumps. These industri- er pressures are desired, such as insecticide spraying, air al-built pumps are designed to handle all of your high pres- blast and tall tree sprayers. They also work great for high sure and volume diaphragm pump needs with minimal pressure cleaning and disinfecting applications, such as poul- maintenance required.
- Page 25 General Safety Information Page 25...
- Page 26 Installation Pump Operation Instructions Page 26...
- Page 27 Troubleshooting Hazardous Substance Alert Maintenance Schedule Page 27...
- Page 28 Maintenance Instructions for All Models Retaining Nut Retaining Washer Diaphragm Retaining Bolt Page 28...
- Page 29 Control Unit 9910-GH50 The Model 9910-GH50 Control Unit is designed for the control of pressure up to 725 PSI and flows up to 51 GPM. It consists of an adjustable pressure relief valve, pressure gauge and a manual pressure release lever. Main Pressure Pressure...
- Page 30 Parts List for Control Unit 9910-GH50 9910-KIT1936 Repair Kit Ref.# Qty. Item # Part # Description # Req. Item # Part # Description # Req. 9910-620610 M8x30 Bolt 9910-680470 Valve 9910-550394 Flange 3/4" G(F) 9910-680480 Valve Piston 9910-550350 O-Ring 9910-680490 Piston Valve 9910-1880290 Pressure Gauge 9910-680500 Regulating Spring 9910-130170 Pipe Reducer...
- Page 31 Parts Illustrations for Model 9910-DBA160 NOTE: From manifold side, heads on right side are marked with a “D” (#18) And heads on the left side are marked with an “S” (#25). Page 31...
- Page 32 Parts List for Model 9910-DBA160 Ref. # Part # Description # Req. Ref. # Part # Description # Req. 9910-2240100 Diaphragm Pin 9910-110130 Hose Barb, 1/2" 9910-580090 Retaining Washer 9910-2240260 Valve Elbow 9910-2240080 Diaphragm, Buna 9910-650330 M10x35 Bolt 9910-2240510 Sleeve DBA160 9910-880581 Cap, Brass 9910-260230 Piston Ring DBA160 9910-820510 O-Ring...
- Page 33 WHAT REMEDIES ARE AVAILABLE UNDER THIS LIMITED WARRANTY. If the conditions set forth above are fulfilled and the Equipment or any part thereof is found to be defective, Ag Spray Equipment shall, at its own cost, and at its option, either repair or replace the defective Equipment or part.
- Page 34 BAKERSFIELD, CA COLUMBUS, NE DOTHAN, AL FARGO, ND HOPKINSVILLE, KY 4618 SACO RD, 93308 5834 23rd ST, 68601 2401 FORRESTER RD, 36301 4350 48th AVE N, 58102 3303 PEMBROKE RD, 42240 661.391.9081 402.564.4544 334.673.0580 701.280.2862 270.886.0296 Toll Free: 877.724.2236 Toll Free: 800.274.1025 Toll Free: 800.227.4098 Toll Free: 800.373.4084 Toll Free: 800.637.7172...
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