Summary of Contents for adept technology Viper s650
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Adept Viper s650/s850 Robot with MB-60R User’s Guide...
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Adept Viper s650/s850 Robot with MB-60R User’s Guide P/N: 05173-060, Rev D December 2011 5960 Inglewood Drive • Pleasanton, CA 94588 • USA • Phone 925.245.3400 • Fax 925.960.0452 Otto-Hahn-Strasse 23 • 44227 Dortmund • Germany • Phone +49.231.75.89.40 • Fax +49.231.75.89.450 Block 5000 Ang Mo Kio Avenue 5 •...
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The information contained herein is the property of Adept Technology, Inc., and shall not be reproduced in whole or in part without prior written approval of Adept Technology, Inc. The information herein is sub- ject to change without notice and should not be construed as a commitment by Adept Technology, Inc. This manual is periodically reviewed and revised.
NOTE: The descriptions and instructions in this manual apply to both the Adept Viper s650 and the Adept Viper s850, except for instances where there is a difference, as in dimension and work envelope drawings. In those cases, the information is presented for both robots.
• Digital feed-forward design, to maximizes efficiency, torque, and velocity • Integral temperature sensors and status monitoring for maximum reliability • Dual-digit diagnostics display for easy troubleshooting Figure 1-3. MotionBlox-60R (MB-60R) Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
The Adept Viper robots are intended for use in parts assembly and material handling for payloads less than 10 kg. See “Robot Installation” on page 19 for complete information tooling and payloads. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
It also gives resources for more information on relevant standards. It ships with each robot manual, and is also available from the Adept Document Library. See “Adept Document Library” on page 17. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
1. Click on the appropriate .zip file. You are prompted to Open or Save the file. 2. Click Open to open the file and display the archive contents. 3. Double-click on a .pdf file to open it. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
To locate information on a specific topic, use the Document Library search engine on the ADL main page. To view a list of available product documentation, select the Document Titles option. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Specify this to the carrier if the robot is to be shipped. CAUTION: Before transportation, set the robot in a transport position as shown in Figure 2-1 by manually moving the second, third, and fourth axes. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
• There are any shavings from metal processing or other conductive material flying about • It may be directly exposed to water, oil, or cutting chips Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Failure to comply could result in the robot falling and causing either personnel injury or equipment damage. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
When the robot is first unpacked, this step is not required. As shown at right, mount the eyebolts. When delivered, the robot is packed with eyebolts attached, so this step is not required Eyebolts Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
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Section on page Remove the eyebolts from the robot. Caution: Before running the robot, be sure to remove the eyebolts. Otherwise, the robot arm will strike these eyebolts. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: Be sure to use the alignment pins. It can minimize positional deviations that may be caused by the removal/installation of the robot for maintenance and reduce vibration during operation. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
C N 2 2 A I R 1 A IR2 C N2 0 Grounding terminal (M5) 12 AWG or more Figure 2-6. Ground Point on Robot Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
AIR 2 - air line connector (BSPT1/4), connects directly to AIR 2 on the second (upper) arm. Grounding Terminal - protective earth ground point on the robot, see Section 2.5 on page Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Note 1: Pins #1 to #10 on CN21 and those on CN20 are connected with each other. The allowable current per line is 1 A. Table 9-5 on page 90 Note 2: Use the supplied mating connector sets for CN20 and CN21. See for information about the mating connectors on Cleanroom and IP-54/65 robots. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
XDIO signals out to the CN21 connector at the top of the robot. See Table 2-3 for the details of which signals are available at CN21. See the Adept SmartController User’s Guide for the electrical specifications for the signals from the XDIO connector. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Power consumption (current) 0.5 W (21 mA) Surge voltage protection circuit Zener diode Note that the robot is rated at 0.1 to 0.39 MPa, 0.49 Max (14 - 56.6 psi, 71.1 Max) Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Continuous Turn on J6 It is possible to order the Adept Viper s650/s850 so that Joint 6 (J6) is programmed for continuous turn. Note that if J6 is programmed for continuous turn, it may lose its calibration. However, the other robot joints (J1 - J5) will not be affected.
Inertia moment around center of gravity 3. Rectangular parallelepiped (The axis of rotation passes through the center of gravity.) l: Moment of inertia m: Mass r: Radius b, c, : Length Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
((0.08 + 0.01 + 0.05) +0.05 2.30 × 10 [kgm Moment of inertia around J4 and J5 of entire end-effector: I 2.54×10 [kgm Figure 2-10. Moment of Inertia Calculation Examples Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
• a status panel with 2-digit alpha-numeric display to indicate operating status and fault codes Robot Connector Robot Interface (for Arm Power/Signal Panel Cable from Robot) Figure 3-1. Adept MB-60R Front View Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Section 3.4 on page 40 for connector pin allocations for inputs and outputs. That section also contains details on how to access these I/O signals via V+. (DB-26, high density, female) Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
High Power Disabled Green, Fast Blink High Power Enabled Green/Red Blink Selected Configuration Node Red, Fast Blink Fault, see Table 3-2 on page 38 Solid Green or Red Initialization or Robot Fault Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: If this button is pressed while high power is on, high power will automatically shut down. For manual release of the brakes on the Adept Viper s650/s850 robot, a Brake Release connector is provided on the MB-60R for connecting a manual brake release box. See the following section for more details.
Not connected Release3_N Not connected Not connected Not connected Pin 9 Pin 5 Not connected DB-9 Female 24 V Brake Connector as viewed on MB-60R Mating Connector: D-Subminiature 9-Pin Male Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
12 Input signals: 1001 to 1012 8 Output signals: 0001 to 0008 XIO Connector 12 Input signals: 1097 to 1108 8 Output signals: 0097 to 0104 Figure 3-4. Connecting Digital I/O to the System Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
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For sDIO modules 3 and 4 (and beyond), you must configure the signals to have the system support those modules, using the Controller Editor in the Adept ACE software. For details, see the topic V+ System Configuration in Adept ACE User’s Guide. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Software scan rate/response time 16 ms scan cycle/ 32 ms max response time NOTE: The input current specifications are provided for reference. Voltage sources are typically used to drive the inputs. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
This guarantees that the inputs will not be turned on by the leakage current from the outputs. This is useful in situations where the outputs are looped-back to the inputs for monitoring purposes. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
(I = 0.5 A, Load = 1 mH) 0.7 A I 2.5 A DC short circuit current limit 4 A Peak short circuit current ovpk Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
04465-000, and the length is 5 M (16.4 ft). Table 3-9 on page 47 for the wire chart on the cable. NOTE: This cable is not compatible with the XIO Termination Block. Figure 3-7. Optional XIO Breakout Cable Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Note: 112 mm clearance required in front of unit to remove amps from box enclosure. M4 X 7mm DP BLIND STUDS 45.7 SPCD AS SHOWN, 20X Figure 3-8. MB-60R Mounting Dimensions Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Use the screws from the accessories kit. 4X Ø .169 THRU ALL Ø .370 X 90°, FARSIDE ON FARSIDE .25 .25 TYP.CHAMFER 3.750 2.250 4.00 9.00 Figure 3-9. Panel-Mounting the MB-60R Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Grounding User-Supplied Terminal (M5) Ground Wire Figure 4-1. System Cable Diagram for Adept SmartController Robots NOTE: See “Installing the 24 VDC Cable” on page 56 for additional system grounding information. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
1. Insert the CD-ROM into the CD-ROM drive of your PC. If Autoplay is enabled, the Adept software CD-ROM menu is displayed. If Autoplay is disabled, you will need to manually start the CD-ROM. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
XSYS connector on the SmartController, and tighten the latching screws. NOTE: The IEEE 1394 and XSYS cables should be routed away from AC power and robot interconnect cables. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
User-supplied 24 VDC power supply must incorporate overload protection to limit peak power to less than 300 W, or 8 A in-line fuse protection must be added to the 24 V power source. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
2. Plug the mating connector end of the 24 VDC cable into the 24 VDC connector on the interface panel on the back of the MB-60R. The cable shield should be connected to the ground point on the interface panel. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
WARNING: Appropriately sized Branch Circuit Protection and Lockout / Tagout Capability must be provided in accordance with the National Electrical Code and any local codes. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Transient overvoltages at the point of connection to the power source shall be controlled not to exceed overvoltage Category II, i.e., not higher than the impulse voltage corresponding to the rated voltage for the basic insulation. The user-supplied Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
The AC mating connector is supplied with each system. It is shipped in the cable/accessories box. The supplied plug is internally labeled for the AC power connections (L, E, N). Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
9. Replace the cover and tighten the screw to seal the connector. 10. Prepare the opposite end of the cable for connection to the facility AC power source. Removable Bushing Cable Earth Clamp Line Neutral Figure 4-5. AC Power Mating Connector Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Optionally, two tapped holes are provided to attach user-supplied strain relief. Ground Point Figure 4-7. User Ground Location on MB-60R Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
XUSR connector on the SmartController. There is a detailed section on Emergency Stop circuits and diagrams on recommended E-Stop configurations. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: An E-Stop must be activated in order for the brake release box to work. 4. Using the axis selector switch, select the axis on which you want to release the brake. 5. Depress the Brake Release push button to release the brake. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: When the Status LED (Green) is on, it indicates that the circuit is enabled, when the Brake Release push button is pressed. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
IO Blox devices per robot Guide connector on MB-60R Optional sDIO Module, 32 inputs, 32 outputs per module; Adept SmartController connects to controller up to four sDIO per system User’s Guide Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
• Verify that any end-of-arm tooling is properly installed. • Verify that all other peripheral equipment is properly installed and in a state where it is safe to turn on power to the robot system. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
• Double-click the Adept ACE icon on your Windows desktop or, from the Windows Start menu bar, • Select Start > Programs > Adept Technology > Adept ACE > Adept ACE. 2. On the Adept ACE Startup menu, click New SmartController Workspace.
Test each mushroom button, safety gate, light curtain, etc., by enabling high power and then opening the safety device. The High Power push button/light on the Front Panel should go out. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Figure 1-1 on page 11 for a drawing of the axis identification. The yellow X-Y label can be used to indicate the X and Y axes in the World coordinate system in your workcell. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Joint 4. When power is turned off, do not manually rotate Joint 4 more than the Joint Limits of ±190°. If Joint 4 is rotated beyond these limits, the internal wiring can be damaged. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
For more information, see the Adept Viper s650/s850 Hardstop Installation Guide. CAUTION: Failures caused by user-supplied hardstops are not covered by the warranty, even if the robot is under warranty. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
If the robot is turned on with 24 VDC more than half the time, then you can increase the replacement interval to seven years. If, for example, a robot is typically turned off only on weekends, the battery would need to be replaced every seven years. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: Do not disconnect old backup batteries before connecting a new one to the pin from which the dummy connector cap is removed. If you do so, the encoder positional data may be lost. Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
NOTE: Be sure to replace all of three batteries with new ones at one time. Otherwise, the battery service life will be reduced. Old backup battery New backup battery Figure 6-4. Connecting Second New Battery Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Technical Specifications Robot Dimensions 578.42 575.68 Point P Workable space defined by point P Figure 7-1. Adept Viper s650 Side Dimensions and Work Envelope Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
187.7 (Note 1) Point P ±360° ±190° Note 1: On IP-54/65 and Cleanroom robots, clearance dimension for cables is 222 mm. Figure 7-2. Adept Viper s650 Top Dimensions and Work Envelope Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Robot Dimensions 779.88 779.88 Point P Workable space defined by point P Figure 7-3. Adept Viper s850 Side Dimensions and Work Envelope Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
187.7 (Note 1) Point P ±360° ±190° Note 1: On IP-54/65 and Cleanroom robots, clearance dimension for cables is 222 mm. Figure 7-4. Adept Viper s850 Top Dimensions and Work Envelope Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
User signal line 10 (for proximity sensor signals, etc.) Air source - Operating 0.1 to 3.9 MPa pressure (14.5 to 56.6 psi) Air source - Maximum 0.49 MPa (71.1 psi) allowable pressure Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
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Approx. 29 kg Note 1: Position repeatability is the value at constant ambient temperature. Note 2: Only the 4x6 air tubing system may be controlled by built-in solenoid valves. Ø Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
IP-54/65 Option Introduction The Adept Viper s650 and s850 robots can be ordered with an IP-54/65 option that is a dust-proof, splash-proof model. With the IP-54/65 option, the main body of the robot is rated IP-54, and Joints 4, 5, 6 are rated IP-65. Without this option, the robots have a rating of IP-40.
For the IP-54/65 robot, the procedure to replace the encoder battery is the same as the standard robot, except the cover uses hex socket-head bolts instead of screws. See Figure 6-1 on page 74. Tightening torque: Hex socket bolt: 2.0 N·m (1.5 ft-lbf). Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
Cleanroom Option Introduction The Adept Viper s650 and s850 robots are available in Class 1 Cleanroom models. Figure 9-1. Adept Viper s850 Robot - Cleanroom Model Differences from Standard Robot Model The installation, operation, and specifications of the Cleanroom robot are the same as the standard robot, except for issues noted in this section.
Pins A to K on CN20 and #1 to #10 on CN21 are connected with each other as shown below. The allowable current per line is 1 A. CN20 CN21 Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
The Cleanroom robot has a J6 Cleanroom Cover that is not present on the standard robot. Figure 9-3. Any user tooling at the flange must allow for clearance - see Figure 9-4. J6 Cleanroom Cover Figure 9-3. Adept Viper s850 J6 Cleanroom Cover Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
For the Cleanroom robot, the procedure to replace the encoder battery is the same as the standard robot, except the cover uses hex socket-head bolts instead of screws. See Figure 6-1 on page 74. Tightening torque: Hex socket bolt: 2.0 N·m (1.5 ft-lbf). Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev D...
MB-60R XIO digital output circuit brake release switch XIO signal designations XPANEL brakes XSLV pinouts releasing J3 for manual movement Customer Service assistance Breakout Cable, XIO Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev C...
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26, robot-mounted equipment operating requirements user-supplied 24 VDC cable optional I/O products grounding the robot overview system installation overvoltage protection hoisting sling facility How Can I Get Help? Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev C...
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24 VDC power AC power Cleanroom robot robot performance status LED, description status panel codes, on MB-60R system cable diagram commissioning connecting digital I/O operating environment requirements, robot startup procedure Adept Viper s650/s850 Robot with MB-60R User’s Guide, Rev C...
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5960 Inglewood Drive 5960 Inglewood Drive Pleasanton, CA 94588 Pleasanton, CA 94588 925·245·3400 P/N: 05173-060, Rev D 925·245·3400...
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