Kioti LK3054XS Workshop Manual
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Kioti LK3054XS Workshop Manual

Kioti LK3054XS Workshop Manual

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  • Page 3 TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of KIOTI tractors LK3054XS. It is divided into two parts, “Mechanism” and “Servicing”. MECHANISM Information on the construction and functions are included. The part should be completely understood before proceeding with troubleshooting, disassembling or servicing.

  • Page 4: Safety First

    LK3054XS SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and the decals on the machine itself to warn of the possibility of personal injury. It is essential that you read the instructions and safety regulations before you attempt to repair or operate this unit.
  • Page 5 TO THE READER SAFETY WORKING 1. Do not operate or service the machine while under the influence of alcohol, medication, or other substances. 2. Never wear loose fitting clothing and always use safety equipment appropriate to the job. 3. Never use improvised tools, parts or procedures. Use only recommended tools appropriate to the work.

  • Page 6: Prevent Acid Burns

    LK3054XS VENTILATE WORK AREA 1. Exhaust contains poisonous carbon monoxide, so you should never run the engine in a closed area. If the engine must be running while performing maintenance, make sure the area is well ventilated. 265W006A PREVENT ACID BURNS 1.

  • Page 7: Prepare For Emergencies

    TO THE READER PREPARE FOR EMERGENCIES 1. Be sure to keep a first aid kit and fire extinguisher handy at all times. 2. Keep emergency numbers for the nearest fire department, hospital, doctor and ambulance service, near your telephone in case of emergency. 265W009A S265-WOO Feb.

  • Page 8: Safety Decals

    LK3054XS SAFETY DECALS The following safety decals are installed on the machine. If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed in the parts list. 265W010A (1) Parts No. : T2325-50743 (2) Parts No.
  • Page 9 TO THE READER (3) Parts No. : T2445-50724 (4) Parts No. : T2615-55111 (5) Parts No. : T2241-50702 (7) Parts No. : T2615-53561 TO AVOID POSSIBLE INJURY OR DEATH Do not start engine by shorting across starter terminals. Machine may start in gear and move if normal starting circuitry is bypassed.
  • Page 11 CHAPTER 1 GENERAL...

  • Page 13: Tractor Identification

    GENERAL 1. TRACTOR IDENTIFICATION When contacting your local KIOTI distributor, always specify engine serial number, tractor serial number and hour meter reading. 265W101A (1) Statutory Plate (3) Transmission Serial Number (2) Engine Serial Number 265W102A (4) Hour Meter S265-WOO Feb. 2005...
  • Page 14 CHAPTER 1 LK3054XS 2. DIMENSIONS mm (in.) 265W103A S265-WOO Feb. 2005...

  • Page 15: General Precautions

    Apply grease properly for O-rings and oil seals be- Servicing dealers may machine tools to DEADONG fore assembly. (KIOTI) specifications, if the tool will not be used often. 13. Locate the split portion of any spring pin by refer- encing the direction of force, like the above figure.

  • Page 16: Electrical System

    1. Check all electrical connectors daily for any dam- age or short circuit at their junctions. In addition, annually schedule a complete electrical system in- spection with your local KIOTI dealer. 2. Do not modify or reorganize the wiring harness or the electric field parts.

  • Page 17: Tubes And Rubbers

    GENERAL 3.3 TUBES AND RUBBERS Keep the tubes (hoses) and rubber parts free from oil and other petroleum products. This may cause a change in quality in these parts, and may shorten prod- uct life. 265W108A 3.4 LUBRICANT During assembly and repair, apply designated lubri- cant where specified in accordance with this repair manual.

  • Page 18: Handling Precautions For Electrical Parts And Wiring

    CHAPTER 1 LK3054XS 4. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING To ensure safety and prevent damage to the machine and surrounding equipment, heed the following pre- cautions in handling electrical parts and wiring. IMPORTANT • Check electrical wiring for damage and loosened connection every year.

  • Page 19: Specifications

    GENERAL 5. SPECIFICATIONS Model LK3054XS Model TD140B-1 Type Vertical, water-cooled, 3-cylinder diesel Engine gross HP (kW) 30.5 (22.4) P.T.O HP (kW)/rpm 21 (15.7) / 2,700 Displacement cc (cu.in) 1,395 (85.1) Rated revolution r.p.m min-1 2,700 Fuel tank capacity (gal.) 28 (7.5)

  • Page 20: Lubricants, Fuel And Coolant

    CHAPTER 1 LK3054XS 6. LUBRICANTS, FUEL AND COOLANT To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents. Locations Capacities Lubricants No.2-D diesel fuel Fuel (7.4 U.S.gal.) No.1-D diesel fuel if temperature is below -10°C (14°F) Coolant (1.9 U.S.gal.)

  • Page 21: Tightening Torques

    GENERAL 7. TIGHTENING TORQUES 7.1 GENERAL USE SCREWS, BOLTS AND NUTS Screws, bolts and nuts whose tightening torques are not specified in this Workshop Manual should be tightened according to the table below. Indication on No-grade or 4T top of bolt Material of SCr435, SS400, S20C...

  • Page 22: American Standard Screws, Bolts And Nuts With Unc Or Unf Threads

    CHAPTER 1 LK3054XS 7.3 AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS Grade SAE GR.5 SAE GR.8 Unit Nominal N·m kgf·m lbf·ft N·m kgf·m lbf·ft diameter 23.1 ~ 27.8 2.35 ~ 2.84 17.0 ~ 20.5 32.5 ~ 39.3 3.31 ~ 4.01...

  • Page 23: Maintenance Checklist

    GENERAL 8. MAINTENANCE CHECK LIST After Period Indication On Hour Meter Purchase Important 50 100 150 200 250 1500 3000 year years Item Change Engine oil Replace Engine oil filter Replace Hydraulic oil filter Transmission fluid Change Front axle case oil Change Adjust Front axle pivot...
  • Page 24 *4 When the battery is used for less than 100 hours per year, check the fluid level annually. • The items listed above (@ marked) are registered as emission related critical parts by KIOTI in the U.S.EPA non-road emission regulation. As the engine owner, you are responsible for the performance of the re- quired maintenance on the engine according to the above instruction.

  • Page 25: Check And Maintenance

    GENERAL 9. CHECK AND MAINTENANCE 9.1 DAILY CHECK Walk around inspection For your own safety and maximum service life of the machine, make a thorough daily inspection before op- Look around and under the tractor for such items as erating the machine to start the engine. loose bolts, trash build-up, oil or coolant leaks, broken or worn parts.

  • Page 26: Checking Engine Oil Level

    If the radiator cap has to be removed, follow the caution above and securely retighten the cap. • Use clean, fresh water and anti-freeze to fill the recovery tank. • If water should leak, consult your local KIOTI Dealer. 1-16 S265-WOO Feb. 2005...
  • Page 27 GENERAL D. CHECKING HEAD LIGHT, HAZARD LIGHT ETC. 1. Inspect the lights for broken bulbs and lenses. 2. Replace if broken. E. CHECKING SEAT BELT AND ROPS 1. Always check condition of seat belt and ROPS at- taching hardware before operating tractor. 2.
  • Page 28 CHAPTER 1 LK3054XS 9.2 EVERY 50 HOURS A. LUBRICATING GREASE FITTINGS Apply a small amount of multipurpose grease to the following points every 50 hours: If you operated the machine in extremely wet and muddy conditions, lubricate grease fittings more often.

  • Page 29: Checking Wheel Bolt Torque

    GENERAL B. CHECKING WHEEL BOLT TORQUE CAUTION To avoid personal injury: • Never operate tractor with a loose rim, wheel, or axle. • Any time bolts and nuts are loosened, retighten to specified torque. • Check all bolts and nuts frequently and keep them tight.

  • Page 30: Checking Fuel Line

    CHAPTER 1 LK3054XS 9.3 EVERY 100 HOURS A. CHANGING ENGINE OIL CAUTION To avoid personal injury: • Be sure to stop the engine before changing the oil. • Allow engine to cool down sufficiently, oil can be hot and can burn.

  • Page 31: Cleaning Air Cleaner Primary Ele- Ment

    GENERAL C. CLEANING AIR CLEANER PRIMARY ELE- MENT 1. Remove the air cleaner cover and element. 2. Clean the element: 1) When dry dust adheres to the element, blow com- pressed air from the inside, turning the element. The compressed air pressure must be below 686 kPa (7 kgf/cm , 99 psi).

  • Page 32: Adjusting Clutch Pedal

    CHAPTER 1 LK3054XS D. ADJUSTING CLUTCH PEDAL 1. Stop the engine and remove the key. 2. Slightly depress the clutch pedal and measure free travel at top of pedal stroke. 3. If adjustment is needed, loosen the lock nut, re- move the clevis pin and adjust the rod length within acceptable limits.

  • Page 33: Cleaning Fuel Filter

    GENERAL F. CLEANING FUEL FILTER IMPORTANT • If dust and dirt enters the fuel system, the fuel pump and injection nozzles are subject to prema- ture wear. To prevent this, be sure to clean the fuel filter bowl and element periodically. This job should not be done in the field, but in a clean place.
  • Page 34 CHAPTER 1 LK3054XS H. BATTERY CAUTION To avoid personal injury: • Never remove the vent caps while the engine is running. • Keep electrolyte away from eyes, hands and clothes. If you are spattered with it, wash it away completely with water immediately and get medi- cal attention.
  • Page 35 GENERAL 1. Make sure each electrolyte level is somewhere be- tween the markings (A) and (B). Add a proper amount of distilled water up to the highest level as required. 2. The water in the electrolyte evaporates during recharging. Liquid shortage damages the battery. Excessive liquid spills over and damages the trac- tor body.
  • Page 36 9.4 EVERY 200 HOURS A. REPLACING ENGINE OIL FILTER IMPORTANT • To prevent serious damage to the engine, use only a KIOTI genuine filter. CAUTION To avoid personal injury: • Be sure to sop the engine before changing oil fil- ter cartridge.
  • Page 37 8. Make sure that the transmission fluid doesn’t leak through the seal. IMPORTANT • To prevent serious damage to the hydraulic system, use only a KIOTI genuine filter. 265W135A (1) Gauge (2) Oil Inlet (A) Oil Level is Acceptable Within this Range...

  • Page 38: Checking Radiator Hose And Clamp

    CHAPTER 1 LK3054XS C. CHECKING RADIATOR HOSE AND CLAMP Check to see if radiator hoses are properly fixed every 200 hours of operation or six months, whichever comes first. 1. If hose clamps are loose, or water leaks, tighten the clamps securely.

  • Page 39: Adjusting Toe-In

    GENERAL E. ADJUSTING TOE-IN 1. Park tractor on a flat surface. 2. Turn the steering wheel so front wheels are in the straight ahead position. 3. Lower the implement, lock the park brake and stop the engine. 4. Measure the distance between tire beads at front of tire, hub height.

  • Page 40: Replacing Fuel Filter Element

    2. After draining reinstall the drain plug. 3. Fill with the new KIOTI TF65 fluid up to the upper line of the gauge. 265W140A (See “LUBRICANTS” in Maintenance Section) 4.

  • Page 41: Changing Frontaxle Case Oil

    1/6 turn. Retighten the lock nut. 265W143A (1) Adjusting Screw (2) Lock Nut 9.7 EVERY 800 HOURS A. ADJUSTING ENGINE VALVE CLEARANCE Consult your local KIOTI Dealer for this service. 1-31 S265-WOO Feb. 2005...

  • Page 42: Every 1 Year

    CHAPTER 1 LK3054XS 9.8 EVERY 1 YEAR A. REPLACING AIR CLEANER ELEMENT (See “Cleaning Air Cleaner Element” in every 100 hours maintenance.) 9.9 EVERY 2 YEARS A. FLUSH COOLING SYSTEM AND CHANGING COOLANT IMPORTANT • Do not start engine without coolant.
  • Page 43 GENERAL B. ANTI-FREEZE C. REPLACING RADIATOR HOSE (WATER PIPES) If cooling water freezes, it can damage the cylinders and radiator. It is necessary, if the ambient tempera- Replace the hoses and clamps. ture falls below 0°C (32°F), to remove cooling water (See “Checking Radiator Hose and Clamp”...

  • Page 44: Service As Required

    CHAPTER 1 LK3054XS 9.10 SERVICE AS REQUIRED A. BLEEDING FUEL SYSTEM Air must be removed: 1. When the fuel filter or lines are removed. 2. When tank is completely empty. 3. After the tractor has not been used for a long period of time.

  • Page 45: Replacing Fuse

    Fail- ure to follow this procedure may result in serious damage to the tractor electrical system. Refer to the troubleshooting section of this manual or your local KIOTI Dealer for specific information deal- ing with electrical problems. Protected circuit Capacity...

  • Page 46: Inflation Pressure

    CHAPTER 1 LK3054XS 10. TIRES CAUTION IMPORTANT To avoid personal injury: • Do not use tires larger than specified. • Do not attempt to mount a tire. This should be • When you intend to mound different size of tires...

  • Page 47: Front Wheels

    GENERAL 10.2 TREAD A. FRONT WHEELS Front tread can not be adjusted. IMPORTANT • Do not turn front discs to obtain wider tread. Tire Tread 7 - 14 1,115 mm Farm (43.9 in.) 27 x 8.50 - 15 1,161 mm Turf (45.7 in.) 25 x 8.50 - 14...

  • Page 48: Rear Wheels

    CHAPTER 1 LK3054XS B. REAR WHEELS Rear tread width can be adjusted as shown with the standard equipped tires. To change the tread width 1. Remove the wheel rim and / or disk mounting bolts. 2. Change the position of the rim and / or disk (right and left) to the desired position, and then tighten the bolts.

  • Page 49: Front Ballast

    . Front End Weights The front end weights can be attached to the bumper. See your implement operator’s manual for required 265W153A number of weights or consult your local KIOTI Dealer (1) Front End Weights to use. (2) Rear Wheel Weights IMPORTANT •...

  • Page 50: Traveling Speed

    CHAPTER 1 LK3054XS 10.4 TRAVELING SPEED At rated engine rpm with standard tires. km/h (mile/h) km/h (mile/h) Shuttle Hi-Lo Main LK3054XS Shuttle Hi-Lo Main LK3054XS 1.36 (0.84) 1.24 (0.77) 1.89 (1.17) 1.72 (1.06) 2.68 (1.66) 2.44 (1.51) 4.34 (2.69) 3.96 (2.46) 6.34 (3.93)

  • Page 51: Implement Limitations

    Use with implements which are not sold or approved by KIOTI and which exceed the maximum specifications listed below, or which are otherwise unfit for use with the KIOTI tractor may result in malfunctions or failures of the tractor, damage to other property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper implements are not covered by the warranty.]...

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