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PARTS, OPERATION AND MAINTENANCE MANUAL
700J
(Dwg. MHP2035)
READ THIS MANUAL BEFORE USING THESE PRODUCTS. This manual
contains important safety, installation, and maintenance information. Make
this manual available to all persons responsible for the installation,
operation and maintenance of these products.
This equipment is intended for industrial use only and should not be used for lifting,
supporting, or transporting people or lifting or supporting loads over people.
Always operate, inspect and maintain this unit in accordance with applicable safety
codes and regulations.
Form MHD56209
Edition 2
April 2002
54031091
© 2002 Ingersoll-Rand Company
for
JIB CRANE
MODELS
800J
Form MHD56209
900J
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Related Manuals for Ingersoll-Rand Zimmerman 700J
Summary of Contents for Ingersoll-Rand Zimmerman 700J
- Page 1 This equipment is intended for industrial use only and should not be used for lifting, supporting, or transporting people or lifting or supporting loads over people. Always operate, inspect and maintain this unit in accordance with applicable safety codes and regulations. Form MHD56209 Edition 2 April 2002 54031091 © 2002 Ingersoll-Rand Company...
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Page 2: Table Of Contents
TABLE OF CONTENTS Description Page No. Description Page No. Safety Information Electrification System Installation..........19 Danger, Warning, Caution, and Notice ........3 Testing ..................20 Safety Summary ................3 Parts Section Safe Operating Instructions 700J Jib Crane Wall Mount Assembly Parts Drawing ....22 Warning Label ................ -
Page 3: Safety Information
• The supporting structures and load-attaching devices used in Ingersoll-Rand cannot know of, or provide all the procedures by conjunction with these units must provide a safety factor of at which product operations or repairs may be conducted and the least three times the rated capacity of the unit. -
Page 4: Safe Operating Instructions
Never lift a load greater than rated capacity of unit. Refer to capacity labels attached to the unit. Ingersoll-Rand recognizes that most companies who use material Only operate the unit when the lifting device is centered over handling equipment have a safety program in force at their facility. -
Page 5: Specifications
SPECIFICATIONS Jib cranes consist of a swinging boom which is attached to a ZRA2 Boom Type 220° Rotation (heavy) column or wall mount system that offers a large coverage area. Jib Part No. Boom Capacity OAH = U + Weight cranes can be used to support a variety of lifting devices. - Page 6 ZRA1 and ZRS2 ZRA2 and ZRS3 Section A Section A Section A Section A Boom 10 inches Boom 12 inches (254 mm) Length (304.8 mm) Length 1/2 inch (13 mm) Plate 5/8 inch (16 mm) Plate 8 inches 6 inches (203.2 mm) (152.4 mm) ZRA1...
- Page 7 ZRA1 Boom Type 360° Rotation Boom Length + 5-1/8 inches (130 mm) Boom Capacity OAH = U + Weight Part No. 8082JA1F04144 1.22 820 371.9 188.6 8055JA1F06144 1.83 192.3 8041JA1F08144 2.44 195.9 8033JA1F10144 3.05 330 149.7 199.5 Boom 8027JA1F12144 3.66 270 122.5 203.2 Length...
- Page 8 Model 700J, 800J and 900J Jib Crane Model Driver Example = Style: 7 (220° Rotation) 8 (360° Rotation) 9 (360° Rotation) Capacity: 080 = 800 lbs (364 kg) Refer to charts in “SPECIFICATIONS” section on page 5 for available capacities. Jib: Rail Type: A1 = ZRA1...
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Page 9: Installation
INSTALLATION Prior to installing unit, carefully inspect it for possible shipping damage. • Ensure ladders or scaffolding used by installation personnel are reliable and capable of supporting the combined weight of the installer and equipment. • Owners and users are advised to examine specific, local or other regulations, including American National Standards Institute and/or OSHA Regulations which may apply to a particular type of use of this product before installing or... -
Page 10: Anchoring The System
6 in. (15.2 cm) thick reinforced concrete floor under base plate on that side of the column as needed. is required. Ingersoll-Rand assumes no responsibility for the Repeat step 2 on an adjacent side. conditions of the mounting surface. Consult a registered Recheck the side of the column plumbed in Step #2 and structural engineer before installing the jib crane. -
Page 11: Column Mount
Bolt brackets to structurally adequate wall, pipe or column. Slide festoon gliders (if applicable) and the hoist trolley into Bracket (17) and angle clamps (15) are drilled to the open end of the boom track. If using festoon gliders be accommodate 5/8 in. -
Page 12: Air System
If you answered no to any of these questions, please copy and Check handling device manufacturer’s specifications for correct fax this checklist to Ingersoll-Rand at 248-293-5800 for a free air supply requirements. initial consultation. Install handling device on Jib Crane. -
Page 13: Operation
OPERATION Description Of Operation Yarding The Jib Crane is an integrated group of components designed to maximize the interaction of man and machine. • Do not operate the unit if load is not centered under the Positioning a load is best accomplished by the operator, when lifting device. -
Page 14: Inspection
INSPECTION AIR SYSTEM. Visually inspect all connections, fittings, hoses and components for indication of air leaks. Repair any leaks or damage, tighten any loose connections. • All new, altered or modified equipment should be inspected ELECTRICAL SYSTEM. Visually inspect all connections and tested by personnel instructed in safety, operation and and components for indication of damage or loose maintenance of this equipment to ensure safe operation at... -
Page 15: Inspection And Maintenance Report
Refer to the Parts, Operation and Maintenance Manual “INSPECTION” section on page 14 for general inspection criteria. Also, refer to appropriate National Standards and codes of practice. If in doubt about an existing condition, contact the nearest Ingersoll-Rand Distributor or the factory for technical assistance. -
Page 16: Lubrication
Recommended lubricant (10885) is available through Ingersoll-Rand. TROUBLESHOOTING The following table is for Jib Crane specific problems. This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. -
Page 17: Maintenance
(40). Slide boom from mounting bracket (17) or column (12) and • Use of other than genuine Ingersoll-Rand replacement parts carefully lower to the floor. Save thrust bearing (6) and thrust could result in damage to the unit and void the warranty. -
Page 18: Cleaning, Inspection And Repair
Pivot Removal and Disassembly Assembly Refer to Dwg. MHP1566 on page 30. 700J Jib Crane Remove pivot assembly (52) from Jib Crane column. Bend locking tang on lockwasher (65) away from nut (66). Refer to Dwg. MHP1993 on page 22 and Dwg. MHP1996 on page Use a 3-5/8 in. -
Page 19: Air System Installation
12. Verify all fasteners are tight and secure. Install lifting device Air System Installation on Jib Crane trolley. 13. Turn on power to lifting device and test operation. Refer to Dwg. MHP2051 on page 32. Assemble swivel compression fittings (148) to pre-coiled tubing (149). -
Page 20: Testing
Tighten clamps at one end of cable. Testing 10. At opposite end of cable thread excess cable through clamps increasing tension until cable can support the weight of the Prior to initial use, all new, altered or repaired Jib Cranes shall be trolleys and electrical cable. - Page 21 NOTES MHD56209 - Edition 2...
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Page 22: 700J Jib Crane Wall Mount Assembly Parts Drawing
700J JIB CRANE WALL MOUNT ASSEMBLY PARTS DRAWING ZRA2 ZRA1 ZRS2 ZRS3 (Dwg. MHP1993) MHD56209 - Edition 2... -
Page 23: 700J Jib Crane Wall Mount Assembly Parts List
700J JIB CRANE WALL MOUNT ASSEMBLY PARTS LIST Part Number Item Description of Part Total ZRA1 ZRA2 ZRS2 ZRS3 Jib Hardware Kit 41038 Bolt 74102 Thrust Washer 65069 Bushing Not sold separately order item #5 Top Clevis Assembly 41790 Thrust Bearing 65067 Washer 74542... -
Page 24: 700J Jib Crane 220° Column Mount Assembly Parts Drawing
700J JIB CRANE 220° COLUMN MOUNT ASSEMBLY PARTS DRAWING ZRA2 ZRA1 ZRS2 ZRS3 (Dwg. MHP1996) MHD56209 - Edition 2... -
Page 25: 700J Jib Crane 220° Column Mount Assembly Parts List
700J JIB CRANE 220° COLUMN MOUNT ASSEMBLY PARTS LIST Part Number Item Description of Part Total ZRA1 ZRA2 ZRS2 ZRS3 Jib Hardware Kit 41038 Bolt 74102 Thrust Washer 65069 Bushing Not sold separately order item #5 Top Clevis Assembly 41790 Thrust Bearing 65067 Washer... -
Page 26: 800J Jib Crane 360° Column Mount Assembly Parts Drawing
800J JIB CRANE 360° COLUMN MOUNT ASSEMBLY PARTS DRAWING ZRA2 ZRA1 ZRS2 (Dwg. MHP1994) MHD56209 - Edition 2... -
Page 27: 800J Jib Crane 360° Column Mount Assembly Parts List
800J JIB CRANE 360° COLUMN MOUNT ASSEMBLY PARTS LIST Part Number Item Description of Part Total ZRA1 ZRA2 ZRS2 Bolt 72021 Lockwasher 74513 75512 Bolt 72029 Lock Nut 75587 Shoulder Bolt 73111 Lower Column 42095 Upper Mast 42081 42998 42927 Swivel Fitting 93821 Reducer Bushing... -
Page 28: 900J Jib Crane 360° Column Mount Assembly Parts Drawing
900J JIB CRANE 360° COLUMN MOUNT ASSEMBLY PARTS DRAWING ZRA2 ZRA2T ZRS3T (Dwg. MHP1995) MHD56209 - Edition 2... -
Page 29: 900J Jib Crane 360° Column Mount Assembly Parts List
900J JIB CRANE 360° COLUMN MOUNT ASSEMBLY PARTS LIST Part Number Item Description of Part Total ZRA2 ZRA2T ZRS3T Lockwasher 74513 75512 Bolt 72029 Column 40649 Boom Mount 43017 42069 Swivel Fitting 93821 Reducer Bushing 13503 Capscrew 70407 Air Inlet 40793 End Stop Kit 30183... -
Page 30: Column Mount Pivot Assembly Drawing And Parts List
COLUMN MOUNT PIVOT ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP1566) Item Description Part of Part Total Number Pivot – Column Mount Assembly (incl’s items 61 to 66) 40606 Bearing Post 40603 Bearing Cone (Timken #34478) 65002 Bearing Cup (Timken #34301) 65001 Bearing Hub 40604... -
Page 31: Column Air Supply System Assembly Drawing And Parts List
COLUMN AIR SUPPLY SYSTEM ASSEMBLY DRAWING AND PARTS LIST (Dwg. MHP2017) Part Number Item Description of Part Total 3/8 in. Air Supply 1/2 in. Air Supply Internal Air Supply Assy (incl’s items 50, 51 and 70 to 74 90029 90030 Screw 70469 Inlet Assembly... -
Page 32: Air Supply Assembly Parts Drawing
AIR SUPPLY ASSEMBLY PARTS DRAWING ZRA1 ZRA2 Jib Boom ZRS2 ZRS3 (Dwg. MHP2051) MHD56209 - Edition 2... -
Page 33: Air Supply Assembly Parts List
AIR SUPPLY ASSEMBLY PARTS LIST Part Number Item Description Qty. of Part Total 3/8 inch 1/2 inch Air Supply Kit* 90027 90028 Filter/Regulator/Gauge Kit 01941 01972 Bolt 3/8-24 x 1.5 in. 2 or 4 71480 Lockwasher 2 or 4 74507 Washer 2 or 4 74540... -
Page 34: Electrification Assembly Parts Drawing
ELECTRIFICATION ASSEMBLY PARTS DRAWING ZRA1 ZRA2 ZRS2 ZRS3 (Dwg. MHP2050) MHD56209 - Edition 2... -
Page 35: Electrification Assembly Parts List
ELECTRIFICATION ASSEMBLY PARTS LIST Part Number Item Description Qty. of Part Total ZRA1 ZRA2 ZRS2 ZRS3 Electrification Festooning Kit (Up to 12 ft (3.66 m) Boom 90090-1 Length) Electrification Festooning Kit (Up to 25 ft (7.6 m) Boom Length) 90090-2 Bolt 3/8-24 x 1.50 2 or 4 71480... -
Page 36: Adjustable Rotation Stops Parts Drawing
ADJUSTABLE ROTATION STOPS PARTS DRAWING Model 700J Wall and Column Mount Model 800J and 900J Column Mount (Dwg. MHP2012) (Dwg. MHP2013) MHD56209 - Edition 2... -
Page 37: Adjustable Rotation Stops Parts List
ADJUSTABLE ROTATION STOPS PARTS LIST Item Description Qty. Part of Part Total Number Adjustable Stop Assembly 220° 42982 Plate 54026901 Angle Bracket (bulk) 54031000 Threaded Rod (bulk) 84151 (Specify Length) Washer 74514 Locknut 75575 Bumper Bracket 54026893 Capscrew 72021 Locknut 75585 Washer 74517... -
Page 38: Trolley Parts Drawing
TROLLEY PARTS DRAWING ZRA2/ZRS2/3 ZRA1/ZRT ZRA1 Universal Trolley Reaction Trolley Universal Trolley Item 200 Item 201 Item 202 (Dwg. MHP2077) (Dwg. MHP2078) (Dwg. MHP2079) ZRA1/ZRA2/ZRS2/ZRS3 ZRA2/ZRS2/3 Load Trolley Universal Trolley Item 203 Item 204 (Dwg. MHP2081) (Dwg. MHP2080) ZRA2 ZRA1/ZRAT Trolley ZRA2/ZRS2/3 Load Trolley Item 205... -
Page 39: Trolley Parts List
TROLLEY PARTS LIST ZRA1 Universal Aluminum Trolley ZRA2 and ZRS2/3 Aluminum Load Trolley 500 lbs (227 kg) Capacity (Dwg. MHP2077) 1000 lbs (454 kg) Capacity (Dwg. MHP2081) Part Number Part Number Item Description Qty. Item Description Qty. of Part Total of Part Total ZRA1... - Page 40 ZRA1 and ZRAT Hoist Trolley - Aluminum ZRA2 Aluminum Load Trolley 500 lbs (227 kg) Capacity (Dwg. MHP2082) 1000 lbs (454 kg) Capacity (Dwg. MHP2139) Part Number Part Number Item Description Qty. Item Description Qty. of Part Total of Part Total ZRA1 ZRAT...
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Page 41: Parts Ordering Information
Ingersoll-Rand will not accept any returned goods for warranty or service work unless prior arrangements have been made and Use of other than Ingersoll-Rand replacement parts may result in written authorization has been provided from the location where decreased performance, and may, at the company’s option the goods were purchased. - Page 42 NOTES MHD56209 - Edition 2...
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Page 43: Warranty
WARRANTY LIMITED WARRANTY Ingersoll-Rand Company (I-R) warrants to the original user its I-R makes no other warranty, and all implied warranties Products to be free of defects in material and workmanship for a including any warranty of merchantability or fitness for a period of one year from the date of purchase. -
Page 44: Office Locations
Ingersoll-Rand Ingersoll-Rand Annandale, NJ world. Contact the nearest 730 NW 107th Avenue Zimmerman Handling P.O. Box 970 Ingersoll-Rand office for the Suite 300, Miami, FL Systems 1467 Route 31 South name and address of the 33172-3107 1872 Enterprise Drive Annandale, NJ 08801...
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