Introduction Introduction The Direct Digitizer REGIUS MODEL 110 HQ ("the unit") is designed to read REGIUS Plates. This manual provides installation precautions and a series of steps for service engineers who install this machine (or system including this machine). The manual should be kept in a place handy for quick reference. Prior to starting the installation, thoroughly read the safety warnings and precautions in the operation manual and service manual and familiarize yourself with the precautions when...
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Chapter Before Installation Chapter 1 This chapter describes the matters you need to be aware of before installing the unit. Preparations for Installation .......1-2 1.1.1 Checking Installation Requirements..... 1-2 1.1.2 Checking Maintenance Space...... 1-3 1.1.3 Checking Power Requirements....1-3 1.1.4 Checking Route for Power Cable and Network Cable........
1.1 Preparations for Installation Preparations for Installation Check the following items prior to installation. 1.1.1 Checking Installation Requirements Check that the installation location meets the following requirements. Installation location • Place where the machine is not exposed to water. • Place where atmospheres pressure, temperature, humidity, ventilation, sunlight, dust, salt, inflammable gas or air containing sulphur does not adversely affect the machine.
1.1 Preparations for Installation 1.1.2 Checking Maintenance Space Check that maintenance space shown below can be secured at the installation location. Maintenance Space 600mm minimun 600mm minimum 600mm minimum 1565mm miminum 600mm minimum 1940mm minimum 1.1.3 Checking Power Requirements Check that the wall outlet that meets the requirements is provided in the installation location. 1.1.4 Checking Route for Power Cable and Network Cable Check with a person in charge of the facility on the following points .
1.1 Preparations for Installation 1.1.5 Checking Unpacking Area Check that the unpacking area meets the following requirements: • Check that the area has an indoor environment equivalent to that of the installation location. • Make a space as described below available for performing unpacking work. 1000mm minimum Packing case 800mm minimum...
1.1 Preparations for Installation 1.1.8 Equipment and Tools Necessary for Installation Before installing, prepare the following equipment and tools. Name Remarks Installation Completion Used to check the installation of the unit and receive sign-off on installation Check Sheet/Report completion. Cutter Used for unpacking.
1.2 Name of Parts Name of Parts The names of the parts that you need to be aware of when installing the unit are shown below. Unit Exterior Back of First front side Back of the the first front side Second front side second front side Name...
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1.2 Name of Parts Operation Panel Name Message display window "operation" lamp operation erase "operation" switch "erase" lamp "erase" switch Speaker...
1.3 Installation Workflow Installation Workflow To realize efficient installation, follow the workflow shown below. Item Outline Perform the work from unpacking and installing the delivered product to checking the startup of the single unit. 1. Unpacking 2. Removing Protective Parts 3.
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Chapter Unpacking and Installation Chapter 2 This chapter describes how to unpack and install the product after its arrival. Flow of Unpacking and Installation ....2-2 Unpacking ............2-3 2.2.1 Packaging Format ........2-4 2.2.2 Removing Packing Materials......2-5 2.2.3 Taking Out Main Unit........2-7 2.2.4 Checking Accessories........
2.1 Flow of Unpacking and Installation Flow of Unpacking and Installation This section describes the workflow from unpacking to installing the delivered product. Item Outline Unpacking Unpack goods after arrival. For further details, refer to “2.2 Unpacking”. Removing Protective Parts Remove the protective parts from the machine interior.
2.2 Unpacking Unpacking This section describes the packaging format of the product and the procedure for unpacking the product after its arrival. • The unit weighs approximately 102kg. Secure sufficient space to transport and move it, and work carefully. Caution •...
2.2 Unpacking 2.2.1 Packaging Format The unit is shipped in the following packaging format. Name Name Fixing band Outer case (cardboard box) Palette Accessory bag Buffer material (Four pieces) Slope Moisture-proof bag (containing the main Fixture (Two pieces) unit*) Buffer material *: Two buffer materials are attached to the bottom of the main unit.
2.2 Unpacking 2.2.2 Removing Packing Materials Remove the cardboard outer case and moisture-proof bag. While holding the fixing band in one hand, cut it using a cutter. • Two fixing bands Avoid standing right in front of the bands. When a tightly stretched fixing band is cut, it Caution may hit the worker.
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2.2 Unpacking Pull up to remove the outer case. Using a cutter with a guide, cut around the bottom of the moisture-proof bag. Be careful not to damage the main unit. Caution Pull up to remove the moisture-proof bag. This is the final step in the process of removing the packing materials.
2.2 Unpacking 2.2.3 Taking Out Main Unit Install the slope against the palette and move the main unit down from the palette. Observe the following instructions when tilting the main unit. • Do not hold the bottom of the first front panel when lifting the main unit. (The panel may be Caution damaged.) •...
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2.2 Unpacking With the top of the back side pressed to an inclined position, turn the rotation plates on both sides of the back side as shown in the figure. The casters on the back side are placed on the palette. Rear Install the slope by inserting the tenons (bar- shaped projections) into the holes in the palette...
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2.2 Unpacking With the top of the first front panel in an inclined position, turn the rotation plates on both sides of the front side as shown in the figure. The casters on the front side are placed on the palette. Check the condition of the installed slope.
2.2 Unpacking Clear the palette, slope, and other packing materials. When disposing of packaging materials, be sure to do so by using authorized industrial Caution waste disposal firms in accordance with applicable ordinances and regulations of the local government concerned. This is the final step in the process of taking out the main unit.
2.3 Removing Protective Parts Removing Protective Parts This machine incorporates protective parts to protect internal components from damage caused by vibration experienced during transportation. Remove these protective parts (red parts). Protective Parts Quantity Fixture (red part) Six pieces Requirements The procedures described in this manual require the following tools: Tools Phillips head screwdriver 2.3.1 Removing External Panels...
2.3 Removing Protective Parts 2.3.2 Removing Protective Part (First Front Side) Remove protective part A on the first front side. Protective part A Removing Protective Part A Remove protective part A. • Top: Three hexagonal Phillips socket screws (M5 × •...
2.3 Removing Protective Parts 2.3.3 Removing Protective Parts (Second Front Side) Remove protective parts B and C on the second front side. Protective part B Protective part C Removing Protective Part B Remove protective part B. • Four hexagonal Phillips socket screws (M5 × 10) Remove the screws while supporting protective part B so that it will not drop.
2.3 Removing Protective Parts 2.3.4 Removing Protective Parts (Back of First Front Side) Remove protective parts D through F on the back of the first front side. Protective part D Protective part E Protective part F Removing Protective Part D Remove protective part D.
2.3 Removing Protective Parts 2.3.5 Checking Removal of Protective Parts Check that the six protective parts have all been removed. Starting the main unit while protective parts still remain inside will cause damage to the main unit. Caution Protective part A Protective part B Protective part C Protective part D...
2.3 Removing Protective Parts 2.3.6 Installing External Panels Install the removed external panels. Install the first front panel. • Six screws (M4 × 8) Hold the bottom of the first front panel with both hands and push the top of the panel into the top panel. Close the second front cover.
2.4 Changing Operation Panel Installation Position Changing Operation Panel Installation Position For vertical installation, change the installation position of the operation panel. Requirements The procedures described in this manual require the following tools: Tools Phillips head screwdriver Operation Panel Installation Position Horizontal installation configuration Horizontal installation configuration Vertical installation configuration...
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2.4 Changing Operation Panel Installation Position Remove the screws of the insertion unit. • Five hexagonal Phillips socket screws (M4 × 8) First front side Remove the insertion unit. Place the removed insertion unit upside down in a level location where the replacement work can be performed.
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2.4 Changing Operation Panel Installation Position Remove the operation panel. • Four tapping screws (M4 × 10) Install the operation panel in the place where the dummy operation panel was installed. • Four tapping screws (M4 × 10) Confirm that the light-shielding sponge is contained properly in the cable area for the Important operation panel.
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2.4 Changing Operation Panel Installation Position Install the insertion unit to the main unit. • Five hexagonal Phillips socket screws (M4 × 8) Tighten the screws in the following order: 1. Tighten three screws loosely on the first front side. 2.
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2.4 Changing Operation Panel Installation Position Install the first front back panel. • Seven screws (M4 × 8) Hold the bottom of the first front back panel with both hands and push the top of the panel into the top panel. Back of the first front side Install the second front back panel.
2.5 Moving to and Fixing at Installation Location Moving to and Fixing at Installation Location Move the machine and fix it at the installation location. Because the protective parts have been removed, subjecting the machine to a strong shock may damage the inside of the main unit. Move the machine carefully. Caution Move the optical part to the second front side and fix it with the quick lock.
2.6 Checking of Input Voltage Checking of Input Voltage Remove the rear cover to ensure that the wiring color of the TAP connector suits to the power voltage provided from the facility. • The wiring color is associated with each power voltage (AC). Following list shows the correspondence between the wiring color and power voltage.
2.7 Connecting Power Cable Connecting Power Cable Connect the power cable that comes with the machine. Eliminate the clearance between the cable and the floor or wall to avoid hazards to people walking over it. Caution Otherwise, someone may trip over, resulting in injury or damage to the cable or machine. Check that the power breaker is turned OFF.
2.8 Checking Startup and Shutdown of Unit Checking Startup and Shutdown of Unit Turn ON the machine to check that it starts up and shuts down properly. Turn ON the facility power supply. Turn ON the power breaker of the unit. Press the "operation"...
Chapter System Connection and Chapter 3 Operation Check This chapter describes the procedures for connecting the machine to the system, checking operations, and handing over the machine. Flow of System Connection and Operation Check ..........3-2 Connecting System..........3-3 3.2.1 Upgrading REGIUS Console......3-3 3.2.2 Setting Up Network ........
3.1 Flow of System Connection and Operation Check Flow of System Connection and Operation Check This section describes the workflow from connecting to the system, checking operations, and handling over the machine. Item Outline Connecting System Follow the procedure described below to connect the unit to the system. 1.
3.2 Connecting System Connecting System Connect the unit to the system. 3.2.1 Upgrading REGIUS Console Upgrade the application program when the unit is connected to an existing CS-3 or CS-2 REGIUS console in the system. The following versions of the REGIUS console application support the unit. •...
3.2 Connecting System 3.2.2 Setting Up Network Connect the REGIUS console to the unit one to one and configure settings for network connection. REGIUS console Ethernet hub *: Connection using cross cables (without using an Ethernet hub) is possible. When Connecting to an Existing REGIUS Console For establishing temporary connection with the unit, the settings for the REGIUS console must Important be reset to the factory settings (1:1 connection and post-registration).
3.2 Connecting System Work Procedure Set up the network from the REGIUS console. • Network settings for the unit: Host name, IP address, host name of the JM, host name of the REGIUS console to be connected, etc. • Network settings for the REGIUS console and JM: Host name, IP address, host name of the unit, etc.
3.3 Checking Operations and Backing Up Setup Data Checking Operations and Backing Up Setup Data Check whether the unit operates in the system to read images successfully. It the machine operates successfully, back up the unit setup data in the REGIUS console. 3.3.1 Checking Images Use a solid image to check whether it has been read successfully.
3.3 Checking Operations and Backing Up Setup Data 3.3.4 Checking Safety Interlock Operation The unit is equipped with the following safety interlock. Check that the interlock mechanism operates correctly. Position Condition to be Detected Machine Status Caused by Interlock • Second front cover Turns OFF the driving power supply Opened door while the...
3.4 Handing Over Handing Over 3.4.1 Cleaning Check whether the unit is free of dirt. If any dirt is discovered, wipe it off gently with a soft dry cloth. If the product is very dirty, use a cloth moistened with a small amount of water, then wipe the moisture off with a dry cloth.
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