TJD XGEN STS4 Manual

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Les Fabrications TJD.

Les Fabrications TJD,

Rivière-du-Loup, G5R 5X9. No copy or reproduction of this manual, in whole

Les Fabrications TJD.

or in part is permitted without the explicit consent of

Table of Contents

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Summary of Contents for TJD XGEN STS4

Page 1 Les Fabrications TJD. © Les Fabrications TJD, All rights reserved Rivière-du-Loup, G5R 5X9. No copy or reproduction of this manual, in whole Les Fabrications TJD. or in part is permitted without the explicit consent of Copyright © 2006 Les Fabrications TJD...
Page 3: Table Of Contents
In case of problem covered by your warranty that your local dealer cannot resolve, please contact our customer services at (418) 863-5885. INTRODUCTION Les Fabrications TJD thank you TJD XGEN STS4 for choosing tracks, carefully designed to give you complete satisfaction.
Page 4: Advice To Buyer
ADVICE TO BUYER TJD XGEN STS4 This owner’s manual was carefully prepared to allow you to easily mount tracks on your ATV and to manipulate them properly and safely, during their installation and while in use. Read this entire owner’s manual. It will allow you to familiarize yourself with the safety recommendations and the procedures for mounting and correct use of the tracks;...
Page 5: Safety Precautions
SAFETY PRECAUTIONS The following safety precautions are important to help you avoid accidents. Most accidents can be avoided by taking basic precautions. To prevent accidents, carefully read the safety instructions before installing and using your tracks. Tracks must only be used by individuals who have read this owner’s manual as well as the safety instructions.
Page 6 DANGER TO YOURSELF OR TO OTHERS LES FABRICATIONS TJD is not responsible for any changes in the operation of the ATV that could be due to tracks traction. Respect the towing capacity specified by the ATV manufacturer, even when equipped with tracks.
Page 7: Installation
INSTALLATION Turn off the engine and remove the key from the ignition before installing tracks on your ATV to avoid asphyxiation from exhaust fumes. These fumes are odourless, colourless and can be fatal. Wear appropriate work clothes while you are installing tracks: safety glasses, steel-toed boots, and gloves. Make sure that shirtsleeves, coats, scarves, laces and other articles of clothing or objects cannot get caught in the moving parts.
Page 8: Use
Tracks are designed for use on all types of snow as well as on swampy terrain, sand, slush, mud and hard surfaces. Before each outing, remove snow and ice from the tracks components with a piece of wood or other rigid, non-metallic object, but never hit the components directly.
Page 9: Maintenance, Disassembly
MAINTENANCE Before doing any maintenance on the tracks or on the ATV (see ATV manual), turn off the ATV engine and remove the key from the ignition. This also applies before making any inspection. Automatic Track tension The adjustment of the track is automatic but should be checked regularly for best operation of the components. Checking the condition of the hardware To maintain your equipment in optimal working condition, replace damaged bolts as well as nylon nuts and any other part subject to normal wear and tear such as the bearings and the tube covers on the frame.
Page 10: Stabilisation Bar Installation Procedure
STABILISATION BAR INSTALLATION PROCEDURE 1- Start by removing the bolt (1) and the washer (2) retaining the wheel (3) of the rear assembly, which is in front of the bushing (5). Then remove the wheel. 2- Remove the bolt (4), the bushinge (5) and the washers (6). 3- Place the stabilisation bar as shown in figure 3.
Page 11: Hub Adaptor Installation Procedure
HUB ADAPTOR INSTALLATION PROCEDURE 1. Remove the wheel of ATV hub. Put the hub spacer on the ATV hub. 4. Put the hub adaptor on the ATV hub. Put the hub spacer on the ATV hub. *If Applicable...
Page 12: Part List And Exploded View
5. Tighten de 4 wheel nuts provided with the adaptor. 7. Once the XGEN assembly is fully engaged, position (60lbsxfoot). the sprocket to match the holes on the front side of the suspension arm. 8. Bolt the XGEN assembly by the front side to the hub 6.
Page 13 PART LIST: FRONT XGEN ASSEMBLY FORWARD...
Page 14 PART LIST: FRONT XGEN ASSEMBLY RÉF #PART Description (A) FHCS-1I2x2 Flat Head Cap Screw 1/2-13 NC x 2" 04CA-007 Internal Cover HLN-5I16-18NC Nylon Insert Locknut 5/16-18 NC HN-7I16-14NC Hex Nut 7/16-14 NC HB-5I16-18NCx2-3I4 Hex Bolt 5/16-18 NC x 2-3/4" 04HE-004 Modified Bolt 04CA-006 External Cover...
Page 15 PART LIST: REAR XGEN ASSEMBLY FORWARD...
Page 16: Stabilisation Rod Installation Procedure
PART LIST: REAR XGEN ASSEMBLY RÉF # PART Description (A) QTY. FW-3I8-USS Flat Washer 3/8" USS FW-7I16-USS Flat Washer 7/16" USS Zinc Plated 02RO-005 Wheel 9" HB-7I16-14NCx3I4 Hex Bolt 7/16-14 NC x 3/4" 02RO-006 Wheel 6" 02RO-004 Wheel 11" HN-7I16-14NC Hex Nut 7/16-14 NC FHCS-5I16x3I4 Nylon Insert Locknut 5/16-18 NC x 3/4"...
Page 17 STABILISATION ROD INSTALLATION PROCEDURE 1- The ATV must be park on a flat, level surface. Put a level over the two inside wheel (see figure) . 2- Screw or unscrew the nuts (2) and (3) until the XGEN assembly is level. Mesure the "X" dimension. 3- Subtract 1/8"...