Stiga ZT 5132 T Workshop Manual
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Stiga ZT 5132 T Workshop Manual

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WORKSHOP MANUAL
ZT 5132 T
2017 - 2019

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Questions and answers

Paul Kearney
April 12, 2025

Can the Stiga ZT 3107 T be put in neutral to push

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1 comments:
Mr. Anderson
April 12, 2025

Yes, the Stiga ZT 5132 T can be put in neutral using the “neutral” return mechanism on the transaxle. This involves adjusting the control arm on each transmission unit to stop axle rotation, allowing the mower to be pushed.

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Summary of Contents for Stiga ZT 5132 T

  • Page 1 WORKSHOP MANUAL ZT 5132 T 2017 - 2019...
  • Page 2 All brands, names, logos and trademarks mentioned belong to their respective owners. © by STIGA - No use of the illustrations or duplication, reproduction or translation, even partial, of the texts in this document may be made without explicit authorisation.

  • Page 3: Table Of Contents

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 1 - INTRODUCTION 2017 1 - INTRODUCTION Summary CONSULTATION GUIDE ..............3 1.1.1 Limitation of Responsibility ............3 1.1.2 Structure of the Manual ..............3 1.1.3 Symbols and Definitions used ............4 WORK SAFETY INSTRUCTIONS ............5 1.2.1...

  • Page 4: Symbols And Definitions Used

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 1 - INTRODUCTION 2017 1.1.3 Symbols and Definitions used a) Symbols They are used to draw the attention of the operator, reminding him to perform the interventions with the necessary attention and caution.

  • Page 5: Work Safety Instructions

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 1 - INTRODUCTION 2017 1.2 WORK SAFETY INSTRUCTIONS 1.2.1 Qualification of operators All maintenance, disassembly and repairs must be carried out by expert mechanics who are fa- miliar with all the accident prevention and safety regulations after reading through the procedures in this manual.

  • Page 6: Safety Measures To Be Adopted

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 1 - INTRODUCTION 2017 1.2.4 Safety measures to be adopted All the machines are manufactured in accordance with the strict European safety regulations in force. To maintain these levels of safety in the longer term, the Service Centres should work to this end by making appropriate checks every time there is the chance to do so.

  • Page 7: Service Repairs Outside Warranty

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 1 - INTRODUCTION 2017 • Furthermore, this warranty does not apply to: - Components subject to wear such as blades, belts, wheels, batteries and cables. - Normal wear and tear due to use.

  • Page 8: Identification Of The Machine And Components

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 2 - SERVICING RECOMMENDATIONS 2017 2 - SERVICING RECOMMENDATIONS Summary IDENTIFICATION OF THE MACHINE AND COMPONENTS .....8 2.1.1 Machine identification ..............8 2.1.2 Engine identification ..............8 2.1.3 Transmission Unit identification ............9 EQUIPMENT REQUIRED ..............9 2.2.1...

  • Page 9: Servicing Recommendations

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 2 - SERVICING RECOMMENDATIONS 2017 2.1.3 Transmission Unit identification The machine is equipped with two transmission hydro- static units. These units are made by another manufacturer according to precise technical specifications which dif- ferentiate them from similar items by this same Manu- facturer.

  • Page 10: Transportation And Handling

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 2 - SERVICING RECOMMENDATIONS 2017 10 / Hexagonal head screws and nuts UNC Thread Ø 1/4-20 5/16-18 3/8-16 7/16-14 1/2-13 7/16" 1/2" 9/16" 5/8" 3/4" Torque (grade 2) Torque (grade 8) Hexagonal Allen grub screws UNC Thread Ø...

  • Page 11: Maintenance

    Every 25 hours dirt and debris). Do not use high pressure washers, sol- Cleaning the machine vents, aggressive detergents or abrasive cleaners. Re- seasonally store damaged paint using STIGA paint Check the tyres See the technical specifications 3.1] Check and sharpen the Check that the blades are not worn or damaged.

  • Page 12: Control Of Safety Devices

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 2 - SERVICING RECOMMENDATIONS 2017 12 / 2.4.3 Control of safety devices It is of utmost importance that all the safety systems present upon delivery of the machine are kept in efficient working order over time, conducting appropriate checks every time there is the chance to do so.
  • Page 13 Summary TECHNICAL SPECIFICATIONS ............13 OVERALL DIMENSIONS ..............14 3.1 TECHNICAL SPECIFICATIONS Machine Model Stiga ZT 5132 T Dimensions (Length x Width x Height) (mm) 1969 x 1610 x 1039 General Information Machine weight (Kg) Engine Brand and Model Kawasaki FR691V 726 cc...
  • Page 14 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 3- TECHNICAL DATA 2017 14 / 3.2 OVERALL DIMENSIONS 1073 1969 1632...

  • Page 15: Engine

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 4 - ENGINE AND FUEL TANK 2017 15 / 4 - ENGINE AND FUEL TANK Summary ENGINE ....................15 4.1.1 Engine tuning and maintenance ...........15 4.1.2 Removal of the engine ..............15 TANK ....................17 4.2.1...
  • Page 16 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 4 - ENGINE AND FUEL TANK 2017 16 / 5. Move the tensioner arm to the left (4) and free the belt (5). 6. Remove the shaft with the pulley (6). Identify and undo the screws (7) that fasten...

  • Page 17: Tank

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 4 - ENGINE AND FUEL TANK 2017 17 / 4.2 TANK 4.2.1 Preliminary procedures It is only necessary to remove the fuel tank when replacing it, and to do so requires the removal of certain elements of the unit beforehand.

  • Page 18: Removal Of The Fuel Tank

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 4 - ENGINE AND FUEL TANK 2017 18 / • one screw (8) found inside the wheel compartment; • one screw (9) and nut (10) found at the bottom. 4.2.2 Removal of the fuel tank.

  • Page 19: Steering System (Direction Of Travel)

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 19 / 5 - STEERING SYSTEM - TRANSMISSION - WHEELS Summary STEERING SYSTEM (DIRECTION OF TRAVEL) .......19 5.1.1 General information ..............19 5.1.2 Ergonomic adjustment of the levers ..........19 5.1.3...

  • Page 20: Adjusting The Direction Of Travel

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 20 / 2. Before tightening the nuts, move the lever (2) forwards or backwards, until the desired dis- tance is reached in relation to the seat.

  • Page 21: Transmission

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 21 / To allow the machine to travel in a straight line in a forward direction, it is necessary to decelerate the faster wheel or accelerate the slower one.
  • Page 22 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 22 / B) Adjusting the “neutral” position 1. Remove the guard (1) fixed by the screws (2) and (3). 2. Release the split pin (4) and washer (5) and disconnect the parking brake rod (6).
  • Page 23 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 23 / b) Adjusting the parking brake WARNING! - When the adjustments have been made, the parking brake should prevent the machine from moving on a slope of 30% (16°) with the driver in position.

  • Page 24: Adjusting Maximum Operating Speed

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 24 / d) Adjusting the parking brake lever The parking brake lever movement uses a spring (18), which can be adjusted to determine the force exercised to engage the lever, and the capacity to maintain the “brake engaged”...

  • Page 25: Replacing The Transmission Belt

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 25 / The shock absorbers are positioned horizontally in the space under the seat. To remove the shock absorber (1), unscrew the two nuts (2) which fasten the spherical pins on the heads in place.

  • Page 26: Removing The Transmission Units

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 26 / 6. Free the belt (8) from transmission unit pulleys (9). 7. Fit the new belt (8) following the indications il- lustrated in the diagram.
  • Page 27 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 27 / 3. Free the belt (6) from the pulley (7). 4. Undo the screw (8) fastening the connection rod (9) from the side of the transmission to be removed.
  • Page 28 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 28 / 8. Undo the brake screw (16), unscrew the nut (17) and remove the plate (18). 23 23 24 24 9. Each transmission unit is supported by a rear holder (19) and a front holder (21) to which it is fixed by two screws with relative nuts (22) and is fixed to the chassis by two screws (23) with relative nuts (24).

  • Page 29: Wheels And Tyres

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 29 / 5.3 WHEELS AND TYRES 5.3.1 Removing and replacing the rear wheels • Lift the rear part of the machine 2.3.3]. The rear wheels (1) are fixed to the hydrostatic unit shaft by a screw (2).

  • Page 30: Replacing The Front Wheels Pin Bearings

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 5 - STEERING SYSTEM - TRANSMISSION - WHEELS 2017 30 / 5.3.3 Replacing the front wheels pin bearings • Remove the front wheel 5.3.2]. 1. Remove the top cover (1) and undo the screw (2) to slide the fork (3) out of the hub (4).

  • Page 31: Adjusting The Cutting Deck

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 31 / 6 - CUTTING DECK Summary ADJUSTING THE CUTTING DECK ............31 6.1.1 General information ..............31 6.1.2 Adjusting the blade height ............31 BLADE MAINTENANCE ..............33 6.2.1 Access to the lower section of the cutting deck ......33 6.2.2...

  • Page 32: Cutting Deck

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 32 / 3. Manually rotate the two outer blades (3) and (4) so the tips are facing in the longitudinal direction 120 mm (direction of travel). 114 mm...

  • Page 33: Blade Maintenance

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 33 / 6.2 BLADE MAINTENANCE 6.2.1 Access to the lower section of the cutting deck NOTE All operations described in this section can be performed without having to remove the cutting deck from the machine.

  • Page 34: Removing And Reassembling The Blades

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 34 / 6.2.4 Removing and reassembling the blades WARNING! - Always wear protective gloves when handling the blades. WARNING! -The three blades are con- nected to each other; the rotation of each blade engages the rotation of the other two.

  • Page 35: Replacement Procedures

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 35 / 6.3 REPLACEMENT PROCEDURES 6.3.1 Blade control belt replacement 1. Remove the left cover (1) fixed by three screws (2). 2. Remove the right cover (3) fixed by three screws (4).

  • Page 36: Replacement Of The Blade Flanged Supports

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 36 / 6. Loosen the nut (11) enough to move the belt guide (12) and free the belt (9) from the tensioner pul- ley (13). 7. Loosen the nut (14) enough to...

  • Page 37: Removal Of The Cutting Deck

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 37 / NOTE - The entire support element (3), including shafts and bearings, is a spare part available as single assembly unit, including the pulley. Reassemble all removed parts following the...
  • Page 38 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 6 - CUTTING DECK 2017 38 / 4. Release the spring (5) and rotate the tensioner arm (6) to loosen the belt (7). 5. Hold the two parts of the belt (7) to release it from the clutch pulley (8).

  • Page 39: Troubleshooting

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 39 / 7 - ELECTRICAL SYSTEM Summary TROUBLESHOOTING .................39 7.1.1 Electrical system problem table ............39 7.1.2 Safety device intervention table ............40 7.1.3 Equipment ..................40 7.1.4 Electrical measure gauges ............41 7.1.5...

  • Page 40: Safety Device Intervention Table

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 40 / 7.1.2 Safety device intervention table The safety devices intervene on the engine, preventing ignition or stopping it in the event where the required machine operating conditions are no longer met.

  • Page 41: Electrical Measure Gauges

    STIGA does not recommend attempting to repair electrical components. Most do not lend themselves to repair and you would have more money invested in “time of repair” than the part would cost and the results may not be as good.

  • Page 42: Electrical Measurements

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 42 / 7.1.5 Electrical measurements • Voltage measurement There are two basic rules to be remembered when using a voltmeter. A voltmeter measures the voltage difference between the test leads and the voltmeter is always connected across the circuit under test.

  • Page 43: Battery

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 43 / 7.2.2 Battery NOTE - The machine comes equipped with a maintenance-free battery that requires no regular maintenance except the cleaning of the terminals. DANGER! - Battery poles, terminals and related accessories contain lead and lead compounds, chemicals known to cause cancer and damage to the reproductive appara- tus.
  • Page 44 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 44 / Voltage (OCV) Charge % Charging time 12.60 100% 12.40 3 hours 12.20 7 hours 12.00 10 hours 11.80 12 hours • If you use a 12 volt automatic battery charger, select a good quality charger with minimum 5-10 Ampere output at 15 VDC and charge for 3-12 hours depending on the battery charge status (see table).

  • Page 45: Switches

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 45 / 5. Make the final jumper cable connection to the engine block or the furthest ground point away from the discharged battery. WARNING! - Make sure the cables are clear of any moving engine parts before start- ing the engine.
  • Page 46 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 46 / b) Normally Closed Switch (NC) To test a normally closed switch connect the ohmmeter between the switch terminals. • The meter should indicate a closed circuit (zero resistance «0»).

  • Page 47: Ignition Switch

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 47 / 7.2.4 Ignition switch NOTE - Refer to the wiring diagram of the machine (continuity diagram) to determine switch func- tions and test using the methods described.

  • Page 48: Fuses

    There are also a number of mechanical issues that may cause the problem. The starter solenoid used on STIGA machines is a sealed unit used to actuate the starter motor on the engines. These solenoids may have three or four connections. The two major connections carry high current to operate the starter motor.

  • Page 49: Diodes And Rectifiers

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 49 / 7.2.7 Diodes and Rectifiers Diodes are solid state, semiconductor devices. They contain no moving parts and conduct current better in one direction than the other.

  • Page 50: Functional Checks

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 50 / This results in a current flowing through the coil, magnetizing the coil pulling the armature onto the rotor with sufficient force to hold the two pieces together, connecting the output and the input shafts firmly together.
  • Page 51 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 51 / Manual activation of Normally Open Switches The contact resistance is 0.1-0.3 ohms when functioning correctly. Ignition switch test. Check the battery voltage in the «OFF» position, test for voltage at terminal "B".

  • Page 52: Electrical Wiring Diagrams

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 52 / 7.4 ELECTRICAL WIRING DIAGRAMS 7.4.1 Wiring layout BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR YE/RE GR/WH WH/BK BR/YE WH/BK WH/BK GR/WH BR/WH YE-RE BK-WH...

  • Page 53: Operating Layouts In User Modes

    WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 53 / 7.4.2 Operating layouts in user modes a) Ignition key in the «OFF» position BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR YE/RE GR/WH WH/BK BR/YE...
  • Page 54 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 54 / b) Ignition key in the «RUN» position BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR YE/RE GR/WH WH/BK BR/YE WH/BK WH/BK GR/WH BR/WH YE-RE BK-WH...
  • Page 55 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 55 / c) Ignition key in the «START» position BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR YE/RE GR/WH WH/BK BR/YE WH/BK WH/BK GR/WH BR/WH YE-RE BK-WH...
  • Page 56 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 56 / d) Ignition key in the «RUN» position Operator present / Parking brake disengaged BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR YE/RE GR/WH WH/BK BR/YE...
  • Page 57 WORKSHOP MANUAL Chapter EDITION PAGE ZT 5132 T 7 - ELECTRICAL SYSTEM 2017 57 / e) Ignition key in the «RUN» position Operator present / Parking brake disengaged / PTO blade engaged BR/YE RE/GR YE/RE YE/RE YE/RE BR/WH YE/RE RE/GR...
  • Page 58 STIGA S.p.A - Via del Lavoro, 6 - 31033 Castelfranco Veneto (TV) - Italy www.stiga.com...

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