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Related Manuals for Optimum OPTImill BF 16 Vario
Summary of Contents for Optimum OPTImill BF 16 Vario
- Page 1 Operating manual Version 1.4.3 Bohr- Fräsmaschine 3338116...
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Page 2: Table Of Contents
Table of contents Safety Type plate ..............................5 Safety instructions (warning notes)........................ 6 1.2.1 Classification of hazards ........................6 1.2.2 Other pictograms..........................6 Intended use ..............................7 Reasonably foreseeable misuses........................8 1.4.1 Avoiding misuses ..........................8 Possible dangers caused by the drilling-milling machine ................9 Qualification .............................. - Page 3 4.4.2 Direct clamping into the work spindle .....................25 Changing the speed range ...........................25 4.5.1 Selecting the speed ........................26 4.5.2 Standard values for cutting speeds ....................26 4.5.3 Standard values for speeds with HSS – Eco – twist drilling ............27 Clamping the workpieces ..........................28 Feed ................................28 Swivelling the drill-mill head .........................28 Offset the drill-mill head..........................29...
- Page 4 Dear customer, Thank you very much for purchasing a product made by OPTIMUM. OPTIMUM metal working machines offer a maximum of quality, technically optimum solutions and convince by an outstanding price performance ratio. Continuous enhancements and pro- duct innovations guarantee state-of-the-art products and safety at any time.
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Page 5: Safety
Always keep this documentation close to the drilling-milling machine. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt Email: info@optimum-maschinen.de... -
Page 6: Safety Instructions (Warning Notes)
Safety instructions (warning notes) 1.2.1 Classification of hazards We classify the safety warnings into various levels. The table below gives an overview of the classification of symbols (ideogram) and the warning signs for each specific danger and its (possible) consequences. Ideogram Warning alert Definition / consequence... -
Page 7: Intended Use
We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company Optimum Maschinen Germany GmbH. It is also part of intended use that ... -
Page 8: Reasonably Foreseeable Misuses
Machinery Directive and the DIN EN 13128. We expressly point out that the guarantee will expire due to any constructive technical or proce- dural changes which had not been performed by the company Optimum Maschinen Germany GmbH. -
Page 9: Possible Dangers Caused By The Drilling-Milling Machine
WARNING! Do not use an drill chuck for milling tools. Never clamp a milling cutter into an drill chuck. Use a collet chuck and the corresponding collets for the end mill. When milling make sure that the corresponding cutting speed is selected, ... -
Page 10: Obligations Of The User
machines. Your specialist dealer can offer you an appropriate training course. These courses are also offered by adult education centres in Germany. 1.6.2 Obligations of the User The user must have read and understood the operating manual, be familiar with all safety devices and regulations, ... -
Page 11: Emergency-Stop Button
WARNING! If you bypass, remove or deactivate a safety device in any other way, you are endangering yourself and other staff working with the drilling-milling machine. The possible consequences are injuries due to components or parts of components flying off at high speed, ... -
Page 12: Milling Chuck Protection
1.9.3 Milling chuck protection Adjust the protective equipment to the correct height before you start working. To do so, detach the clamping screw, adjust the required height and re-tighten Clamping screw the clamping screw. A switch is integrated in the fixture of the spindle protection which monitors that the cover is closed. -
Page 13: For Your Own Safety During Operation
Use protective gloves when handling pieces with sharp edges. Use safety shoes when you assemble, disassemble or transport heavy components. Use ear protection if the noise level (emission) in the workplace exceeds 80 dB (A). Before starting work make sure that the prescribed personnel protective equipment is available at the working place. -
Page 14: Signs On The Drilling-Milling Machine
Never walk under suspended loads! 1.15 Signs on the drilling-milling machine Abb.1-4: BF16 Vario 1.16 Electronics INFORMATION Have the machine and/or the electric equipment checked regularly. Immediately eliminate all defects such as loose connections, defective wires, etc. BF16V Safety Translation of original instruction Version 1.4.3 - 2020-12-14... -
Page 15: Technical Data
Technical data The following information gives the dimensions and weight and is the manufacturer‘s authorised machine data. Electrical connection Motor power consumption 230 V / 50Hz / 500 W Drilling-milling capacity Ø Drilling capacity in steel [mm] max. Ø Milling capacity end mill [mm] max. -
Page 16: Emissions
Speeds Gear stage slow [min 100 - 1500 Gear stage rapid [min 200 - 3000 Environmental conditions Temperature 5-35 °C Humidity 25 - 80% 2.10 Operating material Gear Mobilgrease OGL 007 or Mobilux EP 004 Bare steel parts acid-free oil, for example Gun oil, engine oil 2.11 Emissions The generation of noise in accordance with DIN ISO 8525 emitted by the machine is 78 dB(A) -
Page 17: Installation Plan Bf 16V
2.12 Installation plan BF 16V Abb.2-1: Installation plan BF 16V Technical data BF16V Version 1.4.3 - 2020-12-14 Translation of original instruction... -
Page 18: Installation Plan Of Optional Substructure
2.13 Installation plan of optional substructure Abb.2-2: Installation plan substructure 3353003 BF16V Technical data Translation of original instruction Version 1.4.3 - 2020-12-14... -
Page 19: Delivery, Interdepartmental Transport And Unpacking
Delivery, interdepartmental transport and unpacking CAUTION! Injuries caused by parts falling over or off a forklift, pallet truck or transport vehicle. Only use means of transport that can carry the total weight and are suitable for it. Notes on transport, installation and unpacking Improper transport of individual devices and minor machines, unsecured devices and minor machines stacked on top of each other or next to each other in packed or already unpacked condition is accident-prone and can cause damage or malfunctions for which we do not grant... -
Page 20: Scope Of Delivery
Scope of delivery INFORMATION The drilling-milling machine is pre assembled. Check immediately upon delivery of the drilling-milling machine if there are any transport dama- ges or loosened fastening screws. Compare the scope of delivery with the packing list. Installation and assembly 3.3.1 Requirements regarding the installation site Organize the working area around the drilling-milling machine according to the local safety... -
Page 21: Assembly
Risk by using improper tool holders or operating them at inadmissible speeds. Only use the tool holders (e.g. drill chuck) which were delivered with the machine or which are offered as optional equipment by OPTIMUM. Only use tool holders in the intended admissible speed range. -
Page 22: Warming Up The Machine
Oil all blank machine parts using an acid-free lubricating oil. Cleaning the machine Lubricate the drilling-milling machine according to the lubricating plan. Inspection and maintenance on page 31 Check if all spindles are running smoothly. Connect the electrical supply cable (safety plug with earthing). -
Page 23: Operation
Operation Control and indicating elements Pos. Designation Pos. Designation Cover of draw-in rod Control panel Clamping lever for spindle sleeve Drill chuck protection Crank for height adjustment of the drill-mill head Selector switch for reduction stage Spindle sleeve lever Clamping lever drill-mill head Adjustable limit stops Cross table Crank handle for saddle slide... -
Page 24: Safety
Safety Commission the drilling-milling machine only under the following conditions: The drilling-milling machine is in proper working order. The drilling-milling machine is used as intended. The operating manual is followed. All safety devices are installed and activated. All failures should be eliminated immediately. -
Page 25: Use Of Collet Chucks
Remove the cap. There is no need to disassemble the motor cover comple- tely. Clean the conical seat in the mill Motor cover head. Clean the taper mandrel of your tool. Fig.4-2: Drilling and milling head Press the taper mandrel with some push into the seat. -
Page 26: Selecting The Speed
The optimum cutting speed mainly depends on the material and on the material of the tool. With tools (milling cutters) made of hard metal or ceramic insert you may work at higher speeds then with tools made of high-alloy high speed steel (HSS). -
Page 27: Standard Values For Speeds With Hss - Eco - Twist Drilling
53 - 133 53 - 117 795 - 1860 49 - 122 49 - 108 735 - 1715 Al alloy Steel Grey cast iron Tool diameter cured 150 - 250 15 - 24 m/min 10 - 20 m/min [ mm ] m/min form cutters Speed [... -
Page 28: Clamping The Workpieces
INFORMATION Use a water-soluble and non-pollutant emulsion as a cooling agent.This can be acquired from authorised distributors. Make sure that the cooling agent is properly retrieved. Respect the environment when dispo- sing of any lubricants and coolants. Follow the manufacturer’s disposal instructions. Clamping the workpieces CAUTION! Injury by flying off parts. -
Page 29: Offset The Drill-Mill Head
Loosen or unscrew the nut of the guide screw. Hold the drill-mill head. Loosen the clamping screw. Turn the drill-mill Clamping screw head head to the desired position. Retighten the guide and clamping Guide screw screw. Fig.4-4: Clamping screw, guide screw Offset the drill-mill head The column of the drill-mill head may be... -
Page 30: Maintenance
Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the drilling-milling machine. ATTENTION! Properly performed regular maintenance is an essential prerequisite for operational safety, failure-free operation, long service life of the drilling-milling machine and ... -
Page 31: Inspection And Maintenance
Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. For this reason, all the intervals are only valid for the authorised conditions. Interval Where? What? How? Safety check on page 12 Start of work, after every maintenance or... -
Page 32: Repair
If repairs are performed by other qualified technical personnel, they must follow the instructions in this operation manual. Optimum Maschinen Germany GmbH accepts no liability nor does it guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions. -
Page 33: Ersatzteile - Spare Parts
Ersatzteile - Spare parts Ersatzteilbestellung - Ordering spare parts Bitte geben Sie folgendes an - Please indicate the following : Seriennummer - Serial No. Maschinenbezeichnung - Machines name Herstellungsdatum - Date of manufacture Artikelnummer - Article no. Die Artikelnummer befindet sich in der Ersatzteilliste. -
Page 34: Ersatzteilzeichnungen - Spare Part Drawings
Ersatzteilzeichnungen - Spare part drawings Fräskopf - Milling head 217 218 270 269 Abb.6-1: Fräskopf - Milling head DE | EN BF16 Vario Originalbetriebsanleitung Version 1.4.3 - 2020-12-14... - Page 35 Säule - Column 57-1 59-1 26-1 59-2 67-1 Abb.6-2: Säule - Column BF16 Vario DE | EN Version 1.4.3 - 2020-12-14 Originalbetriebsanleitung...
- Page 36 Kreuztisch - Cross table 57-1 57-1 Abb.6-3: Kreuztisch - Cross table DE | EN BF16 Vario Originalbetriebsanleitung Version 1.4.3 - 2020-12-14...
- Page 37 Fräsfutterschutz - Milling chuck protection Abb.6-4: Fräsfutterschutz - Milling chuck protection Fräsfutterschutz - Milling chuck protection Abb.6-5: Fräsfutterschutz - Milling chuck protection BF16 Vario DE | EN Version 1.4.3 - 2020-12-14 Originalbetriebsanleitung...
- Page 38 Schaltkasten - Switch box Abb.6-6: Schaltkasten - Switch box Maschinenschilder - Machine labels Fig.6-7: Maschinenschilder - Machine labels DE | EN BF16 Vario Originalbetriebsanleitung Version 1.4.3 - 2020-12-14...
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Page 39: Schaltplan - Wiring Diagram
Schaltplan - Wiring diagram Abb.6-8: Schaltplan - Wiring diagram BF16 Vario DE | EN Version 1.4.3 - 2020-12-14 Originalbetriebsanleitung... - Page 40 Ersatzteilliste - Spare parts list Maschinenschilder - Machine labels Menge Grösse Artikelnummer Bezeichnung Qty. Size Item no. Frontschild Getriebeschild Maschinenlabel Sicherheitsschild Sicherheitsschild Schild Schaltkasten 03338116L06 Ersatzteilliste- Spare parts list Bezeichnung Designation Menge Grösse Artikelnummer Qty. Size Item no. Drehlagerbock Connect board 0333811601 Stiftschraube Locking screw...
- Page 41 Passfeder 4x12 042P4412 Säule Column 0333811648 Skala Z-Achse Scale Z-axis 0333811649 Kegelstift Tapered pin A5x25 Innensechskantschraube Hexagon socket screw M6x16 Lagerbock X-Achse Bearing block x-axis 0333811652 Dichtung Seal Frästisch Milling table 0333811654 Lagerbock X-Achse Bearing block x-axis 0333811656 Griff inkl. Schraube Handle incl.
- Page 42 Innensechskantschraube Hexagon socket screw M4x8 Unterlegscheibe Washer Innensechskantschraube Hexagon socket screw M6x14 Unterlegscheibe Washer Fräskopf Gehäusedeckel Milling head casing cover 03338116227 Innensechskantschraube Hexagon socket screw M5x12 C-Sicherungsgring C-Circlip 042SR10W Zahnrad Gear (Z25) 03338116230 Passfeder C4x16 042P4416 Klemmhebel Clamping lever DM8x20 03338116236 Messingstift Brass pin...
- Page 43 Schaltkasten kpl. Switch box cpl. 03338116292CPL Steuerkarte Control board bis Bj. 2011 03338120Q1.6 Netzfilter Line filter Potentiometer Potentiometer 03338120R1.5 Label Schaltkasten label switch cabinet 03338116296 Drehknopf Knob 0340255 Ein-Aus-Schalter mit NOT-Halt On-Off switch with EMERGENCY 0320299 Funktion STOP function Innensechskantschraube Hexagon socket screw DIN 4762/M4x10 Innensechskantschraube...
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Page 44: Malfunctions
Malfunctions Malfunctions on the drilling-milling machine Cause/ Malfunction Solution possible effects The drilling-milling machine • The spindle guard is not closed. • Check the closed position. Does does not start • Defective fuse the microswitch click ? • Have it checked by authorised per- sonnel. -
Page 45: Appendix 8.1 Copyright
Appendix Copyright This document is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total. Subject to technical changes without notice. Terminology/Glossary Term Explanation... -
Page 46: Liability Claims For Defects / Warranty
- Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an accep- tance of its obligation to compensate. Such services do neither delay nor interrupt the war- ranty period. -
Page 47: Storage
Example: not stackable - do not stack a second pac- king case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given here. -
Page 48: Disposal Of The Packaging Of New Devices
8.6.2 Disposal of the packaging of new devices All used packaging materials and packaging aids of the machine are recyclable and generally need to be supplied to the material reuse. The packaging wood can be supplied to the disposal or the reuse. Any packaging components made of cardboard box can be chopped up and supplied to the waste paper collection. -
Page 49: Disposal Via Municipal Collection
Modified settings Experiences with the drilling-milling machine, which could be important to other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 Email: info@optimum-maschinen.de Appendix BF16V Version 1.4.3 - 2020-12-14... - Page 50 EC Declaration of Conformity according to Machinery directive 2006/42/EC, Annex II 1.A The manufacturer / distributor Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D - 96103 Hallstadt, Germany hereby declares that the following product Product designation: Hand-controlled drilling and milling machine...
- Page 51 Index Technical data Emissions ............16 Assembly ..............21 Environmental conditions ........ 16 Speeds ............16 Changing the speed range ........25 Spindle seat ............. 15 Clamping a tool .............24 Technical Details Clamping lever ............29 Dimensions ............15 Cleaning and lubricating ........21 Drilling-milling capacity ........
- Page 52 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Fräsmaschinen und CNC Fräsmaschinen: Optimum OPTImill BF 16V Übersicht OPTImill BF 16V • ◦ OPTImill BF 16V Ersatzteile ◦ OPTImill BF 16V Zubehör OPTImill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<. Tragen sie Ihr Maschinenmodell, samt Bauteil und Artikelnr.
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