Auto Crane ECONO-TON II Owner's Manual
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Auto Crane ECONO-TON II Owner's Manual

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ECONO-TON II/IIR
OWNERS MANUAL
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address:
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
Manual No. 999938000
Rev. 3/15/2007
Phone (918) 836-0463
Fax (918) 834-5979
http://www.autocrane.com
Courtesy of Crane.Market

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  • Page 1 ECONO-TON II/IIR OWNERS MANUAL Manual No. 999938000 Rev. 3/15/2007 Serial No. __________________ Mailing Address: P.O. Box 580697 Tulsa, OK 74158-0697 Physical Address: Phone (918) 836-0463 4707 N. Mingo Rd. Fax (918) 834-5979 Tulsa, OK 74117-5904 http://www.autocrane.com Courtesy of Crane.Market...
  • Page 2 Courtesy of Crane.Market...
  • Page 3 Serial No.: Date Product Delivered: Date Processed:* VIN # * For Auto Crane use only ONE REGISTRATION FORM PER UNIT (CRANE OR BODY) Registration form must be mailed or faxed within 15 days of customer installation. Mail to: Warranty Department Auto Crane Company P.O.
  • Page 4 Courtesy of Crane.Market...
  • Page 5 1. The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Auto Crane Company at (918) 836-0463. 2. Auto Crane Company reserves the right to update this material without notice or obligation. Courtesy of Crane.Market...
  • Page 6 Courtesy of Crane.Market...
  • Page 7 ♦ Attempt to lift or drag a load from the side! The boom can fail far below its rated capacity. ♦ Weld, modify, or use unauthorized components on any Auto Crane unit! This will void any warranty or liability. Also failure of the crane may result.
  • Page 8 Courtesy of Crane.Market...

  • Page 9: Table Of Contents

    ECONO-TON II/R TABLE OF CONTENTS INTRODUCTION 1-1.0 GENERAL SPECIFICATIONS 1-3.0 SAFETY TIPS AND PRECAUTIONS 2-1.0 OPERATING PRACTICES & WARNINGS 2-3.0 QUALIFICATIONS FOR OPERATORS 2-4.0 OPERATION OF UNIT/OUTRIGGERS 2-7.0 INSPECTION 3-1.0 MAINTENANCE 3-4.0 BATTERIES 3-7.0 LUBRICATION AND MAINTENANCE SCHEDULE 3-9.0 SAFETY DECAL SECTION 4-1.0...

  • Page 10: Introduction

    Auto Crane will not assume responsibility or liability for any modifications or Auto Crane has incorporated several safety changes made to unit, or installation of features in the Econo-ton II crane for your component parts without authorization. protection. Auto Crane maintains a strong distributor...
  • Page 11 Auto Crane Company at the following telephone number: (918) 836-0463. The information contained in the manual is in effect at the time of this printing. Auto Crane Company reserves the right to update this material without notice or obligation. 1-2.0 3/15/07 Courtesy of Crane.Market...
  • Page 12 NOTES Courtesy of Crane.Market...

  • Page 13: General Specifications

    59.25 in (1.50 m) 7'-1" Econo-Ton II 5’ 47.75 in (1.21 m) Econo-Ton II 7’ SP* 37.75 in (0.96 m) REACH Econo-Ton II 5’ SP* 34.25 in (0.87 m) Boom will reach from 3 feet 3 inches to 5 Econo-Ton IIR 7’...

  • Page 14: Safety Tips And Precautions

    30. Always store outriggers before transportation. WARNING! Auto Crane Company cranes are not designed or intended for use in lifting or moving persons. Any such use shall be considered to be improper and the seller shall not be responsible for any claims arising there from.
  • Page 15 --- IMPORTANT --- SAFETY TIPS AND PRECAUTIONS 31. Always store the crane in its stowed position WARNING: Never attempt to lift, drag, tow or for transportation. pull a load from the side. The boom can fail far below its rated capacity. 32.

  • Page 16: Operating Practices & Warnings

    NEVER hold any Control Select Switch on that will cause unsafe operating conditions! WARNING! Auto Crane Company remote controlled, stiff boom cranes are not designed or intended to be used for any applications involving the lifting or moving of personnel. 2-3.0 7/27/05 Courtesy of Crane.Market...

  • Page 17: Qualifications For Operators

    QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE QUALIFICATION REQUIREMENTS OPERATORS tests may be required to determine these conditions. 1. Crane operation shall be limited to personnel 5. Operators and operator trainees should have with the following minimum qualifications: normal depth perception, coordination, and no tendencies to dizziness or similar undesirable...
  • Page 18 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES or neutral position and all personnel are in the C. Means are provided to hold the vehicle clear. stationary while operating the crane. 6. If power fails during operation, the operator shall: D.
  • Page 19 QUALIFICATIONS FOR AND CONDUCT OF OPERATORS AND OPERATING PRACTICES N. No person should be permitted to stand or 3. Caution shall be exercised when working near pass under a suspended load. overhead lines, because they can move horizontally or vertically due to wind, moving the 4.

  • Page 20: Operation Of Unit/Outriggers

    --- IMPORTANT --- OPERATION OF UNIT 1. Make sure this manual has been thoroughly 8. Always boom up before rotating so the boom will read by all crane operating personnel and clear the required boom support. supervisors. 9. When extending the boom, always maintain 2.

  • Page 21: Inspection

    INSPECTION REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE INSPECTION REQUIREMENTS INSPECTION CLASSIFICATION 3. Inspect safety devices for malfunction. 4. Visually inspect all hydraulic hoses, particularly 1. Initial inspection. those that flex in normal operation of crane functions. Prior to initial use, all new, altered, modified or extensively repaired cranes shall be inspected by a 5.
  • Page 22 INSPECTION REQUIREMENTS PERIODIC INSPECTION B. Improper return of spool to neutral position. C. Leaks at spools or joints. Any deficiencies, such as those listed below, shall be D. Sticking spools. carefully examined and determination made as to E. Failure of relief valves to attain or maintain whether they constitute a hazard: correct pressure setting.
  • Page 23 INSPECTION REQUIREMENTS A. Reduction of rope diameter below nominal diameter due to loss of core support. B. Internal or external corrosion. C. Wear of outside wires. D. Severely corroded, cracked, bent, worn, or improperly applied connections. CRANES NOT IN REGULAR USE A crane, which has been idle for a period of over one month or more, shall be given an inspection conforming to the “initial”...
  • Page 24 NOTES Courtesy of Crane.Market...
  • Page 25 TESTING REQUIREMENTS REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE TESTING REQUIREMENTS TESTING SHALL BE PERFORMED BY DESIGNATED PERSONNEL ONLY. Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be tested for compliance with the operational requirements of this crane. Test requirements: 1.
  • Page 26 GENERAL REPAIRS AND MAINTENANCE REFERENCE ASME B30.5a AND OSHA 1910.180 FOR COMPLETE MAINTENANCE AND REPAIR REQUIREMENTS A preventative maintenance program should be B. Critical parts of the crane structure which are established based on this section and all replacement cracked, bent, broken, or excessively corroded. parts should be obtained from AutoCrane Company.
  • Page 27 GENERAL REPAIRS AND MAINTENANCE (2.4 mm) for diameters 11/4 in. (32 mm) to and side of the cut are required, and for non-preformed including 11/2 in. (38 mm). rope 1 in. (25 mm) diameter or larger, three seizings on each side of the cut are required. G.

  • Page 28: Maintenance

    MAINTENANCE OF BATTERIES Maintenance of Auto Crane unit batteries differs deterioration of the remaining parts of the very little from the generally prescribed battery. maintenance of any lead acid battery. All batteries Keep A Relatively Clean Battery must be kept properly charged, properly filled with water, and relatively clean.
  • Page 29 MAINTENANCE OF BATTERIES If, after charging, it is noted that the specific gravity 2. Place the battery on charge according to the reading of one cell is 30 points less than any of the manufacturer's instructions. other cells, it may be assumed that the cell is bad and that the battery should be replaced.
  • Page 30 2. Once a bolt has been torqued to its rated capacity and then removed; the bolt should be replaced with a new one. 3. Auto Crane Company recommends that this crane be serviced per “Crane Inspection Log” P/N 999978. These logs should be filled in at the intervals noted and kept as a permanent record.
  • Page 31 ECONO-TON II/IIR MAINTENANCE LUBRICATION OF THE ECONO-TON II Most bearings on the winch are factory sealed and cannot be greased. Lube winch gear once a month. The only other place to lube this crane is at the bushings in the base (P/N: 272406) of this unit.

  • Page 32: Safety Decal Section

    ECONO-TON II/R SAFETY DECAL SECTION PART NO.: 040579000 OPERATION, PRIOR TO USE DAILY. DECAL: OPERATING INSTRUCTIONS ON FACTORY-RECOMMENDED TRUCK. FUNCTION: To inform the operator of the proper procedure to follow for safe operation FOR OPERATING (LOAD) LIMITATIONS. 4. OPERATE ALL CONTROLS SLOWLY AND of the crane.
  • Page 33 ECONO-TON II/R SAFETY DECAL SECTION PART NO.: 040630000 DECAL: STAY CLEAR OF LOAD FUNCTION: To inform the operator of the hazard of proximity or contact with the crane load during operation. USED ON: All Cranes AT ALL TIMES QUANTITY: P/N 040630 PLACEMENT: Both sides of Crown PART NO.:...
  • Page 34 NOTES Courtesy of Crane.Market...
  • Page 35 ECONO-TON II/R SAFETY DECAL SECTION PART NO.: 370873040 DECAL: ROPE TENSION FUNCTION: To inform the operator of the need to keep tension on the rope at all times. USED ON: All Cranes QUANTITY: PLACEMENT: Both Sides of Winch 4-3.0 3/15/2007...
  • Page 36 DECAL KIT 7’ BOOM - P/N: 370872000 ITEM NO. QTY. PART NO. DESCRIPTION 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 040619001 DECAL AUTO CRANE LOGO 370873000 DECAL, LOAD CHART 7' BOOM STD PED 600047000 DECAL AUTO CRANE 040630000 DECAL DANGER "STAY CLEAR OF LOAD"...
  • Page 37 ITEM NO. QTY. PART NO. DESCRIPTION 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 040619001 DECAL AUTO CRANE LOGO 370873010 DECAL, LOAD CHART 7' BOOM STD PED 600047000 DECAL AUTO CRANE 040630000 DECAL DANGER "STAY CLEAR OF LOAD" 040517000 DECAL STAY CLEAR OF BOOM...
  • Page 38 P/N: 370872020 ITEM NO. QTY. PART NO. DESCRIPTION 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 040619001 DECAL AUTO CRANE LOGO 370873020 DECAL, LOAD CHART 7' BOOM SHORT PED 600047000 DECAL AUTO CRANE 040630000 DECAL DANGER "STAY CLEAR OF LOAD"...
  • Page 39 P/N: 370872030 ITEM NO. QTY. PART NO. DESCRIPTION 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 040619001 DECAL AUTO CRANE LOGO 370873030 DECAL, LOAD CHART 5' BOOM SHORT PED 600047000 DECAL AUTO CRANE 040630000 DECAL DANGER "STAY CLEAR OF LOAD"...

  • Page 40: General Dimensions

    ECONO-TON II GENERAL DIMENSIONS – 7’ BOOM Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 348° 12 1 4 " 10 1 4 " WORKING 10 1 2 " 4 "...
  • Page 41 ECONO-TON II GENERAL DIMENSIONS – 5’ BOOM Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 348° 12 1 4 " 10 1 4 " WORKING 10 1 2 " 4 "...
  • Page 42 ECONO-TON II GENERAL DIMENSIONS 7’ BOOM SHORT PEDESTAL Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 348° 12 1 4 " 10 1 4 " WORKING 10 1 2 " 4 "...
  • Page 43 ECONO-TON II GENERAL DIMENSIONS – 5’ SHORT PEDESTAL Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 348° 12 1 4 " 10 1 4 " WORKING 10 1 2 " 4 "...
  • Page 44 P/N: 370872020 ITEM NO. QTY. PART NO. DESCRIPTION 040824000 DECAL, AMERCIAN FLAG, MADE IN THE U.S.A. 040619001 DECAL AUTO CRANE LOGO 370873020 DECAL, LOAD CHART 7' BOOM SHORT PED 600047000 DECAL AUTO CRANE 040630000 DECAL DANGER "STAY CLEAR OF LOAD"...

  • Page 45: Mounting And Installation

    8. When crane is not in operation, a boom should be pinned in the stored position, pendant removed, and rotation brake set. 9. Make certain the owner’s manual is delivered to the customer. 10. For additional help: call the service department at the Auto Crane Company. (918) 836-0463 (Tulsa, Oklahoma) WARNING...
  • Page 46 ECONO-TON II/R MOUNTING AND INSTALLATION 5-6.0 /15/07 Courtesy of Crane.Market...
  • Page 47 ECONO-TON II/R MOUNTING AND INSTALLATION 5-7.0 /15/07 Courtesy of Crane.Market...
  • Page 48 ECONO-TON II/R MOUNTING AND INSTALLATION 5-7.0 /15/07 Courtesy of Crane.Market...

  • Page 49: General Assembly

    ECONO-TON II GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370870000 DETAIL A 6-1.0 3/15/2007 Courtesy of Crane.Market...
  • Page 50 ECONO-TON II GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370870000 ITEM NO. QTY. PART NO. DESCRIPTION 370881000 PEDESTAL WELD - 7' BOOM 370884000 UPPER BOOM WELDMENT 7' BOOM 370883000 LOWER BOOM WELDMENT 7' BOOM 330192000 BEARING, BALL 370034000 BEARING, RACE...
  • Page 51 ECONO-TON II GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370870010 DETAIL A 6-3.0 3/15/2007 Courtesy of Crane.Market...
  • Page 52 ECONO-TON II GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370870010 ITEM NO. QTY. PART NO. DESCRIPTION 330192000 BEARING, BALL 370034000 BEARING, RACE 370876000 ECONO-TON WINCH ASS'Y 370033000 BEARING, NEEDLE ROLLER 272055000 HAND GRIP 371048000 BRAKE HANDLE 370220000 SPACER HANDLE 370889000...
  • Page 53 ECONO-TON II GENERAL ASSEMBLY 7’ BOOM SHORT PEDESTAL– P/N:370870020 6-5.0 3/15/2007 Courtesy of Crane.Market...
  • Page 54 ECONO-TON II GENERAL ASSEMBLY 7’ BOOM SHORT PEDESTAL– P/N:370870020 ITEM NO. QTY. PART NO. DESCRIPTION 370884000 UPPER BOOM WELDMENT 7' BOOM 370883000 LOWER BOOM WELDMENT 7' BOOM 330192000 BEARING, BALL 370034000 BEARING, RACE 370876000 ECONO-TON WINCH ASS'Y 370033000 BEARING, NEEDLE ROLLER...
  • Page 55 ECONO-TON II GENERAL ASSEMBLY 5’ BOOM SHORT PEDESTAL– P/N:370870030 DETAIL A 6-7.0 3/15/2007 Courtesy of Crane.Market...
  • Page 56 ECONO-TON II GENERAL ASSEMBLY 5’ BOOM SHORT PEDESTAL– P/N:370870030 ITEM NO. QTY. PART NO. DESCRIPTION 330192000 BEARING, BALL 370034000 BEARING, RACE 370876000 ECONO-TON WINCH ASS'Y 370033000 BEARING, NEEDLE ROLLER 272055000 HAND GRIP 371048000 BRAKE HANDLE 370220000 SPACER HANDLE 370889000 BRAKE BAND, ECONO-TON...
  • Page 57 ECONO-TON II WINCH ASSEMBLY - P/N: 370876000 6-9.0 3/15/2007 Courtesy of Crane.Market...
  • Page 58 ECONO-TON II WINCH ASSEMBLY - P/N: 370876000 ITEM NO. QTY. PART NO. DESCRIPTION 272500000 BEARING HOUSING ASSEMBLY 272151000 PRIMARY DRIVE SHAFT ASSEMBLY 272152000 RETAINING RING 272153000 BUSHING 272154000 GEAR 56 T 272155000 HANDLE ASSEMBLY 272501000 DRIVE SHAFT BEARING HOUSING ASSEMBLY...
  • Page 59 NOTES Courtesy of Crane.Market...
  • Page 60 ECONO-TON II WINCH ASSEMBLY - P/N: 370876000 ITEM NO. QTY. PART NO. DESCRIPTION 272435000 SPACER 272436000 BRAKE SPRING SPACER 370875004 60/80 AMP RELAY 370876005 FEMALE PENDANT PLUG 370876001 PENDANT ASSEMBLY 6-11.0 3/15/2007 Courtesy of Crane.Market...
  • Page 61 WINCH ASSEMBLY HOIST UP WINCH MOTOR PENDANT HOIST DN WHITE BLACK GREEN BLACK BLACK Courtesy of Crane.Market...
  • Page 62 ECONO-TON II PENDANT ASSEMBLY - P/N: 370876001 BLACK WIRE SILVER PIN (COMMON) WHITE WIRE (HOIST UP) WHITE GREEN BLACK GREEN WIRE (HOIST DOWN) LOOKING AT FRONT OF PLUG PENDANT ASSEMBLY (370876001) SERVICE PARTS ITEM NO. QTY. PART NO. DESCRIPTION 370876002...
  • Page 63 NOTES Courtesy of Crane.Market...
  • Page 64 ADDENDUM SECTION ECONO-TON IIR (POWER ROTATION) THE FOLLOWING PAGES APPLIES TO THE POWERED ROTATE ECONO-TON (I.E. ECONO-TON IIR). THE INFORMATION IN THIS ADDENDUM SUPERSEDES THE INFORMATION ON THE PREVIOUS PAGES 3/15/2007 Courtesy of Crane.Market...
  • Page 65 ECONO-TON IIR GENERAL DIMENSIONS – 7’ BOOM Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 360° WORKING 12 1 4 " 10 1 4 " TOWARD 10 1 2 " 4 " 4 "...
  • Page 66 ECONO-TON IIR GENERAL DIMENSIONS – 5’ BOOM Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 360° WORKING 12 1 4 " 10 1 4 " TOWARD 10 1 2 " 4 " 4 "...
  • Page 67 ECONO-TON IIR GENERAL DIMENSIONS – 7’ BOOM SHORT PEDESTAL Ø 5 " Ø4 1 4 " (4) HOLES 6" SERVICE 2 3 4 " VEHICLE 12 1 4 " 360° 10 1 4 " WORKING 10 1 2 " 4 " 4 "...
  • Page 68 ECONO-TON IIR GENERAL DIMENSIONS – 5’ BOOM SHORT PEDESTAL Ø 5 8 " Ø4 1 4 " 6" (4) HOLES SERVICE VEHICLE 2 3 4 " 360° WORKING 12 1 4 " 10 1 4 " TOWARD 10 1 2 " 4 "...
  • Page 69 ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370871000 9-1.0 3/15/2007 Courtesy of Crane.Market...
  • Page 70 ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370871000 DETAIL B DETAIL A 9-2.0 3/15/2007 Courtesy of Crane.Market...

  • Page 71: 370893003 Nut Hex 3/4-16Unf Thin Nylock Gr5

    ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370871000 ITEM NO. QTY. PART NO. DESCRIPTION 370881000 PEDESTAL WELD - 7' BOOM 370884000 UPPER BOOM WELDMENT 7' BOOM 370883000 LOWER BOOM WELDMENT 7' BOOM 330192000 BEARING, BALL 370034000 BEARING, RACE 370877000 WINCH ASS'Y 12 VOLTS DC 370033000...
  • Page 72 ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM STD PEDESTAL – P/N:370871000 ITEM NO. QTY. PART NO. DESCRIPTION 005611000 SCREW HX 1/4 NC X 1 020400000 WASHER FL SAE 1/4 239300000 ZERK, GREASE 370874000 KIT, ELECTRICAL ECONO-TON IIR 370413000 TRIGGER ASSY (ROTO-TON) 330313000 12VDC GEAR MOTOR 370872000...
  • Page 73 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370871010 9-5.0 3/15/2007 Courtesy of Crane.Market...
  • Page 74 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370871010 DETAIL B DETAIL A 9-6.0 3/15/2007 Courtesy of Crane.Market...
  • Page 75 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370871010 ITEM NO. QTY. PART NO. DESCRIPTION 330192000 BEARING, BALL 370034000 BEARING, RACE 370877000 WINCH ASS'Y 12 VOLTS DC 370033000 BEARING, NEEDLE ROLLER 370882000 SCREW, HEX HD 3/4-5-1/2" LG GR 5 370893000 SHEAVE ASSEMBLY (BEARING ONLY 370893002) 370878000...

  • Page 76: Upper Boom Weldment 5' Boom

    ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM STD PEDESTAL – P/N:370871010 ITEM NO. QTY. PART NO. DESCRIPTION 370874000 KIT, ELECTRICAL ECONO-TON IIR 370413000 TRIGGER ASSY (ROTO-TON) 330313000 12VDC GEAR MOTOR 370875005 3/8 FEMALE QUICK DISCONNECT 370888000 PIN ASSY W/LANYARD 4.88 GRIP 370418001 GEAR, WORM 4-1/8"...
  • Page 77 ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM SHORT PEDESTAL– P/N:370871020 DETAIL B DETAIL A 9-9.0 3/15/2007 Courtesy of Crane.Market...
  • Page 78 ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM SHORT PEDESTAL– P/N:370871020 ITEM NO. QTY. PART NO. DESCRIPTION 370884000 UPPER BOOM WELDMENT 7' BOOM 370883000 LOWER BOOM WELDMENT 7' BOOM 330192000 BEARING, BALL 370034000 BEARING, RACE 370877000 WINCH ASS'Y 12 VOLTS DC 370033000 BEARING, NEEDLE ROLLER 370882000 SCREW, HEX HD 3/4-5-1/2"...

  • Page 79: Pedestal Base Weld - Short Ped

    ECONO-TON IIR GENERAL ASSEMBLY 7’ BOOM SHORT PEDESTAL– P/N:370871020 ITEM NO. QTY. PART NO. DESCRIPTION 020400000 WASHER FL SAE 1/4 239300000 ZERK, GREASE 370874000 KIT, ELECTRICAL ECONO-TON IIR 370881020 PEDESTAL BASE WELD - SHORT PED 370413000 TRIGGER ASSY (ROTO-TON) 330313000 12VDC GEAR MOTOR 370875005 3/8 FEMALE QUICK DISCONNECT...
  • Page 80 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM SHORT PEDESTAL– P/N:370871030 DETAIL B DETAIL A 9-12.0 3/15/2007 Courtesy of Crane.Market...
  • Page 81 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM SHORT PEDESTAL– P/N:370871030 ITEM NO. QTY. PART NO. DESCRIPTION 330192000 BEARING, BALL 370034000 BEARING, RACE 370877000 WINCH ASS'Y 12 VOLTS DC 370033000 BEARING, NEEDLE ROLLER 370882000 SCREW, HEX HD 3/4-5-1/2" LG GR 5 370878000 QUILL HOUSING (MACHINED) 370002000 PIN, LOCKING...
  • Page 82 ECONO-TON IIR GENERAL ASSEMBLY 5’ BOOM SHORT PEDESTAL– P/N:370871030 ITEM NO. QTY. PART NO. DESCRIPTION 370881020 PEDESTAL BASE WELD - SHORT PED 370413000 TRIGGER ASSY (ROTO-TON) 330313000 12VDC GEAR MOTOR 370875005 3/8 FEMALE QUICK DISCONNECT 370872030 DECAL KIT, 5' BOOM SHORT PED 370888000 PIN ASSY W/LANYARD 4.88 GRIP 370418001...
  • Page 83 ECONO-TON II WINCH ASSEMBLY - P/N: 370877000 9-15.0 3/15/2007 Courtesy of Crane.Market...
  • Page 84 ECONO-TON II WINCH ASSEMBLY - P/N: 370877000 ITEM NO. QTY. PART NO. DESCRIPTION 272500000 BEARING HOUSING ASSEMBLY 272151000 PRIMARY DRIVE SHAFT ASSEMBLY 272152000 RETAINING RING 272153000 BUSHING 272154000 GEAR 56 T 272155000 HANDLE ASSEMBLY 272501000 DRIVE SHAFT BEARING HOUSING ASSEMBLY...
  • Page 85 WINCH ASSEMBLY HOIST UP WINCH MOTOR WINCH HOIST DN WHITE WHITE BLACK BLACK ORANGE GREEN GREEN GREEN ORANGE BLUE ROTATION LIMIT SWITCH PANEL PENDANT ROTATE CCW ROTATE CCW SWITCH BLACK ROTATION MOTOR ROTATE CW ROTATE CW SWITCH WHITE Courtesy of Crane.Market...
  • Page 86 ECONO-TON IIR ELECTRICAL WIRING LAYOUT POSITIVE WHITE CABLE WIRE GREEN NEGATIVE CABLE WIRE BLACK WIRE WHITE WIRE WIRE ORANGE WIRE MAIN POWER WIRE WIRE MAIN GROUND WIRE ATTACH MAIN GROUND WIRE AND WIRE FROM RELAY PANEL TO MOUNTING BOLT. 10-1.1 4/18/2007 Courtesy of Crane.Market...
  • Page 87 NOTES Courtesy of Crane.Market...
  • Page 88 ECONO-TON IIR RELAY PANEL ASSEMBLY - P/N: 370875000 ITEM NO. QTY. PART NO. DESCRIPTION 001900000 SCREW RD HD #10-32UNF X 3/8 LG 370875002 ECONO-TON IIR RELAY PANEL 000602000 SCREW PN #6 NC X 1 370875001 ECONO-TON IIR WIRING HARNESS 736272000 NUTSERT 1/4-20UNC X .027-.165 GRIP 015801000 NUT HX NYLK #10-24UNC ZP...
  • Page 89 BLACK BLACK GREEN ORANGE GREEN BLACK BOLT, NUT, & MTG PLATE NOT INCLUDED WITH HARNESS LIMIT SWITCH PANEL BLUE (SHOWN FOR REF. ONLY) BLACK ROTATE CCW ROTATE CCW SWITCH ROTATE CW ROTATE CW SWITCH BLUE BLACK Courtesy of Crane.Market...
  • Page 90 ECONO-TON IIR RELAY PANEL HARNESS - P/N: 370875001 ITEM NO. QTY. PART NO. DESCRIPTION 370875004 RELAY 80/60 AMP PCB POWER RELAY 370419000 LIMIT SWITCH 642801000 6-PIN SOCKET 370875005 3/8in FEMALE SPADE CONNECTOR 320356000 1/4in FEMALE SPADE CONNECTOR 001000000 TERMINAL RING #8 12GA 002004000 TERMINAL RING 8GA 330054000...
  • Page 91 NOTES Courtesy of Crane.Market...
  • Page 92 ECONO-TON IIR PENDANT ASSEMBLY - P/N: 370885000 WINCH WHITE WHITE BLACK GREEN ORANGE GREEN BLACK ORANGE ROTATION PENDANT ITEM NO. QTY. PART NO. DESCRIPTION 622000000 TOGGLE SWITCH 370130000 PENDANT HOUSING BOTTOM 370131000 PENDANT HOUSING TOP 640300000 TOGGLE SWITCH BOOT 642802000 PENDANT PLUG 370132000 PENDANT HOUSING GASKET...
  • Page 93 ECONO-TON II/R LOAD CHART 7’BOOM - P/N: 370873000 ECONO-TON II/R NOTE: 1410 WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 1720 THE CAPACITY. 2000 50° 17° 1185 1615 DISTANCE IN FEET P/N 370873000 A 11-1.0...
  • Page 94 ECONO-TON II/R LOAD CHART 5’BOOM - P/N: 370873010 ECONO-TON II/R NOTE: WEIGHT OF LOAD HANDLING DEVICES ARE PART OF 1695 THE LOAD AND MUST BE DEDUCTED FROM THE CAPACITY. 2000 2000 50° 17° 1165 1410 1780 DISTANCE IN FEET P/N 370873010 A 11-2.0...
  • Page 95 ECONO-TON II/R LOAD CHART 7’BOOM SHORT PEDESTAL P/N: 370873020 ECONO-TON II/R NOTE: WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST 1410 BE DEDUCTED FROM THE CAPACITY. 1720 2000 50° 17° 1185 1615 DISTANCE IN FEET P/N 370873020 A 11-3.0...
  • Page 96 ECONO-TON II/R LOAD CHART 5’BOOM SHORT PEDESTAL P/N: 370873030 ECONO-TON II/R NOTE: WEIGHT OF LOAD HANDLING DEVICES ARE PART OF THE LOAD AND MUST BE DEDUCTED FROM 1695 THE CAPACITY. 2000 2000 50° 17° 1165 1410 1780 DISTANCE IN FEET P/N 370873030 A 11-4.0...
  • Page 97 PREVENTATIVE MAINTENANCE PAINT FINISH PREVENTIVE MAINTENANCE INSTRUCTIONS The paint finish on Auto Crane products can become damaged during normal use when chipped, scratched, exposed to harsh chemicals, cleaned with high pressure washers, etc. During periods when the truck is exposed to salt or other corrosive chemicals, Auto Crane products should be washed weekly.
  • Page 98 NOTES Courtesy of Crane.Market...
  • Page 99 2 YEAR PARTS AND LABOR Auto Crane will warranty to the consumer for a period of (2) years parts and labor from the date of purchase. Each new Auto Crane unit they sell will be free under normal use and service from defects in material and workmanship.
  • Page 100 Courtesy of Crane.Market...
  • Page 101 Courtesy of Crane.Market...
  • Page 102 Courtesy of Crane.Market...

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