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Related Manuals for ABB TOTALFLOW X G4 Series
Summary of Contents for ABB TOTALFLOW X G4 Series
- Page 2 Translated versions, in any other language, shall be maintained as accurately as possible. Should any discrepancies exist, the US English version will be considered final. ABB is not liable for any errors and omissions in the translated materials.
- Page 3 Install the bracing for the unit (pipe saddle, direct mount or pipe driven in the ground). Attach the U-bolts to the 2” pipe using silicone spray or Teflon tape to prevent galling (see Figure 1). 2" x 40" M o unting Pip e Sa d d le M e te r Run "U "...
- Page 4 short, equal length gauge lines with a downward slope to the taps (at least 1” per foot). Figure 3. Typical Manifold Mount Step 2 Installing and Wiring RTD and Probe The RTD measures flowing gas temperature. Procedures presented in this section enable the user to install the RTD into the meter run and wire leads to the main electronics board.
- Page 5 cord connector. Slide the nut, sealing ring and grommet over the RTD cable. Insert the cable through the body of the cord connector. Allow enough cable to extend into the unit for connecting wires to the RTD termination block. Secure the cable with the grommet, sealing ring and nut.
- Page 6 Connect the battery pack connector to the main electronic board battery connector J1 on the XFC or J16 on the XRC This is located in the upper right corner of the board. Observe the LCD. The display should power up displaying Warm Start information and begin scrolling through the default display items.
- Page 7 mounting hardware. Do not tighten U-bolts until the solar panel has been correctly oriented. If needed, connect the solar panel power cable to the solar panel connector on the back of the unit. DO NOT connect the other end of the cable to the unit until all steps are complete, and the main battery pack has been connected.
- Page 8 Step 6 XFC/XRC Setup NOTE: Connecting to the G4 meters with PCCU32 will require version 7.05.5 or later. Connect the laptop running PCCU32 to the unit via local serial, USB or Ethernet. For more information on making a local connecting to the flow computer, see PCCU32 Connectivity later in this guide.
- Page 9 Figure 8. XFC Layout NOTE: Refer to the Wiring Interconnect drawing 2015225-WI for more information on communication wiring.
- Page 10 Figure 9. XRC Layout NOTE: Refer to Wiring Interconnect drawing 2015225-WI for more information on communication wiring.
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Page 11: Usb Connectivity
PCCU32 Connectivity RS-232 Local Connect The RS-232 local connection requires a serial port on the host computer (generally a laptop). A PCCU cable is required to connect the host computer to the flow meter’s round military connector. Connecting the PCCU cable to the flow meter will cause an annunciator in the LCD to display an upper case letter “L”... -
Page 12: Ethernet Connectivity
USB port on their laptop, the user needs to go through the same procedure. Ethernet Connectivity ABB Totalflow now supports TCP APIPA functionality. Automatic Private Internet Protocol Addressing (APIPA) is a common alternative to the user of the Dynamic Host Configuration Protocol (DHCP) to request and retrieve an Internet Protocol (IP) address for a host. - Page 13 (i.e., CrossoverCablePCCU). Communications Most wiring diagrams, including communications are available on the web at http://www.abb.com/totalflow. Communication pin-outs of the and XRC are shown on pages 8 and 9 of this guide. The following discussion deals primarily with the unit communicating with...
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Page 14: Communications Troubleshooting
To communicate with the Host, the XFC or XRC has remote communication’s ports that can function as RS232, RS485 or RS422. Depending on the customer’s order, most units are shipped with the appropriate wiring in place for the specified communication’s equipment. After installation of the unit and with the communications path complete, the user needs to enter the appropriate communication’s parameters. - Page 15 • Does the " " flash (Totalflow Remote Protocol only) in the A8 annunciator position on the display (default position)? If no, 1) The Protocol needs to be selected in the Entry Mode using PCCU32. 2) The communication’s module in Comm 1 or Comm 2 is missing or bad or the module is the wrong type (RS232 or RS485).
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Page 16: Standard Display
In the off-hook condition; Tip to ground will be approx. –20 volts while Ring to ground will be approx. –28 volts or approx. 8 volts between Tip and Ring. Users in other countries will need to consult with their local telephone company. Standard Display Items that appear on the unit’s display are programmable by the user, however based on the measurement application;... - Page 17 The duration that each parameter is displayed can vary from 1 to 255 seconds (default is 4 seconds); a setting of 0 seconds will turn that display item off. Visual Alarm & Status Codes After the unit completes recording of Log Period flow and operational records, the LCD will show any alarm conditions that have occurred.
- Page 18 Table 2. Alarm & Status–Codes and Description Alarm/Status Description Codes I/O Subsystem Low Lithium Battery Alarm: When (low lithium) is displayed; lithium battery voltage is below 2.5 VDC. A new lithium battery measures approximately 3.6 VDC. Low Charger: Displayed if the battery charging voltage is less than 0.4 VDC greater than the battery voltage.
- Page 19 Valve Control: Valve Control option installed. Valve is in full ⎦ closed position. Valve Control: Valve Control option installed. Valve is ↑ opening (open signal is being sent to valve actuator). Valve Control: Valve Control option installed. Valve is closing. ↓...
- Page 20 ABB Inc. Totalflow Products 7051 Industrial Blvd. Bartlesville, Oklahoma 74006 Tel: USA (800) 442-3097 International 001-918-338-4880...