MAULE M-7-235C Airplane Flight Manual
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MAULE M-7-235C Airplane Flight Manual

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Airplane Serial No.__________________
Registration No.____________________
THIS DOCUMENT MUST BE KEPT IN THE AIRPLANE AT ALL TIMES.
FAA APPROVED:
DATE: October 10, 1995
Performance That Counts!
2099 Georgia Highway 133 South • Moultrie, GA 31788 •
(229) 985-2045 • Fax: (229) 890-2402 • www.mauleairinc.com
FAA APPROVED
FOR
MAULE
M-7-235C
Manager, Aircraft Certification Office
Federal Aviation Administration
Atlanta, Georgia USA

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  • Page 1 FAA APPROVED MAULE M-7-235C Airplane Serial No.__________________ Registration No.____________________ THIS DOCUMENT MUST BE KEPT IN THE AIRPLANE AT ALL TIMES. FAA APPROVED: Manager, Aircraft Certification Office Federal Aviation Administration Atlanta, Georgia USA DATE: October 10, 1995 Performance That Counts! 2099 Georgia Highway 133 South • Moultrie, GA 31788 •...

  • Page 2: Log Of Revisions

    Atlanta, GA sition to PUSH KNOB COMPLETELY AGAINST INSTRUMENT PANEL. Revised Section VI re Date:______________ Owner Alert system, the availability of data downloads and Maule Parts Catalog DVD. Added JPI EDM-900/930. ___________________ Manager, Southeast Flight Test Section, AIR- 712, FAA...

  • Page 3: Log Of Supplements

    Inst. of S-TEC System 55 Two Axis Autopilot ST-620 (14v) - Maule Dwg 9196A. (Sea) 04/04/00 Inst. of S-TEC System 20 Single Axis Autopilot ST-810-20 (14v) - Maule Dwg 9197A. (Land) 03/20/00 Inst. of S-TEC System 20 Single Axis Autopilot ST-810-20 (14v) - Maule Dwg 9197A. (Sea) 03/20/00 Inst.

  • Page 4: Table Of Contents

    MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235C Page iii TABLE OF CONTENTS ITEM COVER PAGE LOG OF REVISIONS…………………………………………………….. i LOG OF SUPPLEMENTS……………………………………………..… ii TABLE OF CONTENTS………………………………………………..iii & iiii GENERAL SECTION I Plan View…………………..……………………………………….. 1 Maximum Weight….………………………………………. 2 Center of Gravity Limits..………………………………….

  • Page 5: Table Of Contents

    MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235C Page iiii TABLE OF CONTENTS WEIGHT AND BALANCE AND EQUIPMENT LIST SECTION V Weight and Balance Data………………………………..17 Equipment Change Sheet………………………………… 23 Required Equipment List ………Provided for each Airplane AIRCRAFT SERVICING, HANDLING AND MAINTENANCE SECTION VI Introduction…………………………………………………...

  • Page 6: Plan View

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION I AIRPLANE FLIGHT MANUAL GENERAL MAULE M-7-235C PAGE 1...

  • Page 7: Section I

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION I AIRPLANE FLIGHT MANUAL GENERAL MAULE M-7-235C SECTION I GENERAL: NORMAL CATEGORY OPERATION MAXIMUM WEIGHT: 2500 Pounds CENTER OF GRAVITY LIMITS: +15.0 to +20.5 @ 2500 lbs. +12.0 to +20.5 @ 1760 lbs. or less...

  • Page 8: Limitations

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235C SECTION II LIMITATIONS AIRSPEED LIMITS: All airspeeds are Indicated Airspeeds (IAS). AIRSPEED INDICATOR MARKINGS: Red Radial, (V ) - 158K (182 mph) Yellow Arc, Caution Range - 128 – 158K (147 – 182 mph) Green Arc, Normal Operating Range –...

  • Page 9: Power Plant Limits

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235C POWER PLANT LIMITS: Engine: Lycoming O-540-J1A5D, IO-540-W1A5D, O-540-J3A5, IO-540-W1A5, or O-540-B4B5 Engine Limits: 235 hp @ 2400 rpm, Full Throttle Continuous 2575 rpm for B4B5 Propeller: HC-C2YR-1BF/F8468A-6R (78") or -3R (81")

  • Page 10: Flight Load Factors

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235C POWER PLANT LIMITS: (Cont’d) Fuel Flow (IO-540 only) Red Radial - Maximum, 8.9 psi or 26.9 gph Tachometer: Green Arc - Normal Operating Range, (J and W only)
  • Page 11 MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235C When equipped with Hartzell –6R (78”) 2 blade propeller: DO NOT EXCEED 23 INCHES M.P. BELOW 2050 RPM. At the main fuel tank selector valve on the left kick panel:...

  • Page 12: Normal Procedures

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES SECTION III NORMAL PROCEDURES: PREFLIGHT INSPECTION: A. INTERIOR: BAT Switch…………………………………..ON Fuel Gauges…………………………………... CHECK INDICATIONS Auxiliary Fuel Pumps………………………..ON, THEN OFF (LISTEN TO VERIFY OPERATION) All Electrical Switches………………………... OFF BAT Switch…………………………………….

  • Page 13: Operating Check Lists

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES PREFLIGHT INSPECTION: (Cont'd) Wing Main & Aux Fuel Tank Drain…….…… DRAIN (2) Right Fuselage, Side, Top & Bottom….…… INSPECT FOR WRINKLES AS INDI- CATION OF INTERNAL DAMAGE Right Side Static Port…………………….…..
  • Page 14 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES OPERATING CHECK LISTS: (Cont'd) NOTE: FOR A HOT START, DO NOT PRIME. A HOT ENGINE MAY FLOOD ON A START ATTEMPT. TO CLEAR A FLOODED ENGINE, PULL MIXTURE FULL LEAN AND OPEN THROTTLE, CRANK WITH STARTER.
  • Page 15 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES OPERATING CHECK LISTS: (Cont'd) Carburetor Air Control (O-540)………...…… PULL HOT, NORMAL DROP WITH CARBURETOR AIR HOT IS 150 ±50 Alternate Air Control (IO-540)…………….…. TURN LEFT TO UNLOCK AND PULL.

  • Page 16: Normal Flight Operations

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES OPERATING CHECK LISTS: (Cont'd) ENGINE SHUT DOWN: Parking Brakes…………………………..…..ON, IF DESIRED Radios……………………………………..…... OFF All other electrical switches………………..AS DESIRED Flaps…………………………………………..AS DESIRED Magneto Grounding Check………………….. PERFORM BELOW 1000 RPM Mixture Control………………………….……...
  • Page 17 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES NORMAL FLIGHT OPERATIONS: (Cont'd) C. CLIMBING: Best Rate of Climb – 78K (90 mph) IAS, flaps @ First Notch (0°) Best Angle of Climb – 65K (75 mph) IAS with flaps set @ Second Notch (24°)

  • Page 18: Door-Off Operation

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235C PROCEDURES NORMAL FLIGHT OPERATIONS: (Cont'd) G. FUEL SYSTEM MANAGEMENT: Fuel is fed to the engine from the main (inboard) tanks and is controlled by the selector valve on the left kick panel. Auxiliary (outboard) tanks feed their respective main tanks via transfer pumps that are controlled by switches on the instrument panel.

  • Page 19: Emergency Procedures

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235C PROCEDURES SECTION IV EMERGENCY PROCEDURES EMERGENCY BASIC RULES: To assist the pilot when an emergency occurs, three basic rules are established which apply to most emergencies occurring while airborne. They should be remembered by each crew member.

  • Page 20: Partial Power Failure During Flight Of After T.0

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235C PROCEDURES ENGINE FAILURE AFTER TAKEOFF OR FORCED LANDING: (Cont’d) Switch Fuel Selector to fullest tank Electric Fuel Pump - ON Mixture Rich, Ignition ON Carburetor Air Control (O-540) – Pull HOT Alternate Air Control –...

  • Page 21: Engine Fire During Flight

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235C PROCEDURES 4.12 ENGINE FIRE DURING FLIGHT: Accomplish ENGINE EMERGENCY SHUT DOWN Make forced landing 4.13 SMOKE AND FUME ELIMINATION: Cabin Heat Knob - IN Cabin Air Knob - IN...
  • Page 22 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE SECTION V WEIGHT AND BALANCE Serial Number______________________ Registration Number______________________ It is the responsibility of the airplane owner and the pilot to insure that the airplane is loaded properly.
  • Page 23 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE WEIGHT AND BALANCE: (Cont'd) DETAILED CALCULATIONS OF EMPTY WEIGHT AND EMPTY WEIGHT CENTER OF GRAVITY AS DELIVERED FROM FACTORY: PROCEDURE: Place each of the wheels on a scale with the tailwheel elevated to place the airplane in approximately the flight attitude.
  • Page 24 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE WEIGHT AND BALANCE: (Cont'd) The above empty weight includes unusable fuel of ** lbs. at 24 inches and 12 quarts of oil at minus 34 inches for the O-540 engine and 8 quarts of oil at minus 34 inches for the IO-540 engine, plus all items of equipment as marked on the accompanying Equipment Lists.
  • Page 25 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE FORM 67 PAGE 20...
  • Page 26 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE FORM 67 PAGE 21...
  • Page 27 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE FORM 67 PAGE 22...
  • Page 28 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235C BALANCE SERIAL NO._________________REG.NO.__________________MODEL__________________ EQUIPMENT CHANGE - WEIGHT AND BALANCE ITEM'S (MAKE & MODEL) WEIGHT MOMENTS Previous Aircraft Empty New Empty Weight ______________________lbs. New Empty Center of Gravity ______________ins.
  • Page 29 You may also address request for information on any item not covered in the manual to our Service Department of Maule Air, Inc. by calling 229-502-4929 or 229-502-4939. In cor- respondence or by telephone, give complete information on serial number and model.

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