ActSafe ACX User Manual
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ActSafe ACX User Manual

Power ascender
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ACX
Introduction
Product safety
& system description
Rope
Lifting systems &
equipment setup
Battery care
How to use the Ascender
Service & maintenance
Warranty terms
Technical data
Rev 4 - 2021 ENG MASTER
A
B
C
D
E
F
G
H
I

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Summary of Contents for ActSafe ACX

  • Page 1 Introduction Product safety & system description Rope Lifting systems & equipment setup Battery care How to use the Ascender Service & maintenance Warranty terms Technical data Rev 4 - 2021 ENG MASTER...
  • Page 4 This user’s manual provides general information about safe in fi re, damage to property, operation and risks associated with the use of the ActSafe ACX personal injury or death. Power Ascender. It also gives details of maintenance procedures.
  • Page 5 FOREWORD INTRODUCTION Thank you for choosing the ActSafe ACX Ascender from ActSafe. This Ascender has been designed as About ActSafe A.01 an ultra-portable and versatile lifting tool for lifting people or equipment in a safe About this manual A.02 and effective way. It revolutionises working in a vertical environment.
  • Page 6 A.01 ABOUT ACTSAFE ActSafe is a pioneer in developing powered We are completely committed Rope Ascenders and has been delivering to our customers and do our high-performance equipment since 1997. utmost to deliver top quality products and service. ActSafe has a worldwide distribution...
  • Page 7 The Ascender must only be methods may result in SERIOUS used by operators who have undergone BODILY INJURY or DEATH. the ActSafe-approved training. Safety messages of extra importance CAUTION are highlighted throughout this manual Not following instructions or training using the signals ‘danger’, ‘caution’,...
  • Page 8 Work rope system used with Ascender. rope system. Rope must be 11 mm (7/16”) and approved according to EN 1891 A Anchor or be an ActSafe Equipment Lifting Rope depending on the application. Attachment point for rope or Ascender. User/operator Ascending Moving up the rope.

  • Page 9: Table Of Contents

    PRODUCT SAFETY & SYSTEM DESCRIPTION Product safety B.01 Usage exclusions B.02 System description B.03 Rope mechanism B.04...

  • Page 10: Product Safety

    B.01 PRODUCT SAFETY ActSafe Ascender operators must, before fi rst use, have undergone training in the safe use of the Ascender by either ActSafe AB or by an ActSafe-approved training partner or ActSafe distributor. The ActSafe Ascender must be checked before every use by a Competent Person and must undergo a minimum of one inspection per year by ActSafe AB or an ActSafe-authorised person.
  • Page 11 » If modifi ed in any way by anyone Battery Charger other than ActSafe » With a damaged or modifi ed ActSafe » After a free fall from a height of ACX Battery and/or ACX Charger more than 0.5 m (2 ft) or any other severe impact onto a hard surface »...

  • Page 12: System Description

    B.03 SYSTEM DESCRIPTION Ascender Positioning Point. See D.04 Rope Guide Bi-directional Rope Cover Lock Throttle Rope Cover Emergency Stop Titanium Sling Bolt CAUTION Connection Sling The Connection Sling is the only point for connecting the Ascender to a Person, Anchor or Load. Power Button &...
  • Page 13 The Ascender is supplied Battery Release with a machine label attached to the housing. This label must not be removed! Battery Lock The ACX Ascender Battery is approved under the machinery directive 2006/42/EC for lifting Battery Indicator both people and...

  • Page 14: Rope Mechanism

    B.04 ROPE MECHANISM The Ascender Positioning Point may be removed by the user if desired but Rope Guide can only be mounted by ActSafe or an ActSafe approved service center. Rope Wedge Rope Grab Rope Cover...
  • Page 15 ROPE Rope type and preparation C.01...
  • Page 16 Rope recommendations should you wish to perform your own tests. For further information please type depends on whether Rope recommendations for the ACX contact your ActSafe distributor. the Ascender is being Ascender depend on the type of Softer ropes are unsuitable for the use...
  • Page 17 and will shrink when drying. The result is that all fi bres become more densely aligned and the sheath sits tighter around the core of the rope. This will make the rope more solid and will consequently result in less mantle slippage and deformation and thereby lead to better grip in the Ascender.
  • Page 19 GENERAL SAFETY GUIDELINES AND LIFTING SYSTEMS General safety guidelines D.01 Personnel lifting D.02 Personnel safety checklist D.03 Personnel lifting setup D.04 Equipment, material and tool lifting D.05 Basic lifting safety rules D.06 Lifting setup D.07 ActSafe Training Network D.08...

  • Page 20: General Safety Guidelines

    » Pre-use check of the Ascender should be carried out in following pages. the ACX Ascender and its ancillary equipment accordance with the inspection guidance provided (see F.11) » Plan and evaluate your work carefully.

  • Page 22: Personnel Lifting

    D.02 PERSONNEL LIFTING D.03 PERSONNEL SAFETY CHECKLIST The ACX Ascender, when used to lift people, Before use make sure that you: must be used with personal protective » Check all equipment and components equipment approved for work at height, rope access and/or rope rescue.
  • Page 23 2-Rope system Primary Rope Backup Rope Primary Rope Helmet Backup Device Ascender/work system Harness – upper connection point Harness Harness – lower connection point RECOMMENDATION A work seat is recommended for comfort and safety. Note When driving the Ascender the operator must wear a fall arrest harness that is also suitable for work-positioning/rope access.

  • Page 24: Personnel Lifting Setup

    LIFTING SETUP Basic setup Displayed here are the four standard personnel lifting setups that are suitable for use with the ACX Ascender. They are shown for illustration purposes only. For further guidance, please contact your local ActSafe supplier or ActSafe directly.
  • Page 25 Top Rigged Bottom Rigged Basic Setup Basic setup Double load...
  • Page 26 Pulley Pulley Expert use only. Expert use only ACX pulley rigging on a single anchor...
  • Page 27 Ascender Positioning Point Correct use DANGER Note Do not use the Ascender Positioning Point as an This setup can be used in cases where the Ascender is rigged to an anchor and the operator anchor extension for making pulley systems as wishes to avoid the Ascender dropping when the thiswould risk double-loading the frame plate, rope becomes unloaded.

  • Page 28: Equipment, Material And Tool Lifting

    D.05 EQUIPMENT, MATERIAL AND TOOL LIFTING The ACX Ascender is, in combination with the ActSafe Equipment Lifting Rope (ELR), approved under the Machinery Directive as an equipment lifting system provided that all other equipment used also meets lifting requirements. The lifting system must be connected to an appropriate...

  • Page 29: Basic Lifting Safety Rules

    D.06 BASIC LIFTING SAFETY RULES Avoid excessive inching Always keep an eye on the load while lifting (i.e. short pulses of the motor) Do not exceed the Safe Working Load (SWL) Stay clear of the load whilst lifting of the entire lifting system Do not try to lift fi...

  • Page 30: Lifting Setup

    Double load Basic setup Basic setup Displayed here are the four standard lifting setups that are suitable for use with the ACX Ascender. They are shown for illustration purposes only. For specifi c guidance, please contact ActSafe or an ActSafe distributor.

  • Page 31: Actsafe Training Network

    fi eld of operation and will help you get the most out of your ActSafe Ascender. ActSafe training is available for different skill levels and fi elds of application and can be provided on site or in training centres all around the world.
  • Page 32 Operator lifting Equipment lifting ActSafe training is developed to offer a modular system with the aim to meet the level and needs of the customer. At the end of each training course the operator will be able to use the Ascender System in a safe and appropriate manner.
  • Page 33 BATTERY CARE The Ascender Battery E.01 Performance E.02 Portable Power Supply E.03 Battery charging E.04 Battery Status Indicator E.05 Descending on a full Battery E.06 Connecting and disconnecting the Battery from the Ascender E.07 Storage and transportation E.08 Battery lifetime and disposal E.09...

  • Page 34: The Ascender Battery

    DAMAGE » Battery can stay connected weight and extremely powerful. TO PROPERTY, SERIOUS to ACX during transport or BODILY INJURY OR DEATH. Due to the high energy the batteries short term storage (1 week). contain, it is of utmost importance...
  • Page 35 (deep discharge) or or other fl ammable materials worn out battery cells, the BMS may » Only use the original ActSafe ACX » Do not charge the Battery unattended shut the Battery down permanently. Battery Charger »...

  • Page 36: Performance

    E.02 PERFORMANCE Ascender Performance Battery Capacity RECOMMENDATION When using the Battery, the Low temperatures: In cold environments, maintain Ascender has a lifting capacity The capacity of the Battery is optimal Battery temperature of up to 200 kg (440 lb) or up to affected at temperatures below 5°C and performance by keeping a distance of 200 m (656 ft).The...

  • Page 37: Portable Power Supply

    E.03 PORTABLE Lifting distances with battery powered ACX with 100 kg (220 lb), POWER SUPPLY 150 kg (330 lb) and 200 kg (440 lb) at different temperatures. 250 m 820 ft 40°C (104°F) ActSafe Portable Power Supply 20°C (68°F) 200 m...

  • Page 38: Battery Charging

    E.04 BATTERY CHARGING Balancing: The ACX Battery can be charged 1. Connect the Charger to mains supply. at any charging level, no ‘memory After the Battery has been fully 2. Connect Battery to charger. effect’ will occur. It is important charged, the BMS will start to 3.

  • Page 39: Battery Status Indicator

    Ascender electronics and the BMS of 1 red, 3 green 75-100% the button next to the LEDs. The the ACX Battery allow descent with a Battery Indicator has 4 LEDs fully-charged Battery without the risk 1 red, 2 green 50-75% each representing 25% charge.

  • Page 40: Connecting And Disconnecting The Battery From The Ascender

    E.07 CONNECTING AND DISCONNECTING THE BATTERY FROM THE ASCENDER CAUTION When connecting or disconnecting the Battery ensure that the Battery is held or secured by the Battery Strap. Disconnecting the Battery Connecting the Battery: Hold the Battery and Release the Battery Slide the Battery onto the Ascender slide the release by pulling the Battery...

  • Page 41: Storage And Transportation

    E.08 STORAGE AND TRANSPORTATION E.09 BATTERY LIFETIME AND DISPOSAL loss in performance during use, The Battery lifetime is dependent » All lithium-ion batteries degenerate but will not sustain any permanent on a lot of different factors such over time, even if they are properly damage because of the storage as: intensity of use, charging cycles, stored.
  • Page 43 HOW TO USE THE ASCENDER Connecting the rope F.01 Ascender activation F.02 Ascent and descent F.03 Emergency descent F.04 Emergency Stop F.05 Twisted rope and rotation F.06 Remote Control F.07 Remote Control operation F.08 Transportation F.09 Storage F.10 Checklist before use F.11...

  • Page 44: Connecting The Rope

    F.01 CONNECTING THE ROPE The Ascender must be switched off while loading the rope. Push the Emergency Stop to ensure that the Ascender is switched off. 1. Open the Rope Cover by pulling 2. Feed the rope counter-clockwise 3. Continue feeding the rope in on the Rope Cover and pushing through the slot in the Rope Guide a counter-clockwise direction.
  • Page 45 Loaded rope Unloaded rope CAUTION Always check that the rope is attached correctly and has a stop-knot on the other end of the rope. Failure to attach the rope correctly could result in damage to the rope and loss of grip on the rope. Load the rope when the Emergency Stop of the Ascender is activated to avoid accidental...

  • Page 46: Ascender Activation

    F.02 ASCENDER ACTIVATION To activate the Ascender check that the Emergency Stop button is pulled out. Switch the Ascender on by pushing the Power Button for 2 seconds. The green indicator LED starts blinking and the Ascender performs a self-test, which will take a few seconds. The Ascender is ready to use after you hear a distinct clicking within the Ascender (brake test) and the green LED indicator is lit continuously.

  • Page 47: Ascent And Descent

    Ascender. Take special care feeding be aware and use common sense. the loose rope into the Ascender when descending. The in-built ACX electronic monitoring system will Travel prevent lifting loads over 250 kg (550 lb). down DO NOT descend on a fully charged Battery as a stardard procedure.

  • Page 48: Emergency Descent

    F.04 EMERGENCY DESCENT The emergency descent is ONLY to be used to get down in a safe and controlled manner in case of an Ascender failure. The Emergency Descent Lever enables a mechanical release of the Ascender brake, and it should NEVER be used during normal operation because emergency descent can, in rare cases, damage the Ascender.

  • Page 49: Emergency Stop

    F.05 EMERGENCY STOP F.06 TWISTED ROPE AND ROTATION 1. Press the Emergency Stop to immediately turn the Ascender off. 2. Reset the Emergency Stop by pulling out the button. Note The Indication LED will turn red for a short moment and then switch off when the Power Button is pushed while the Emergency Stop is activated.
  • Page 50 CAUTION RECOMMENDATION When descending, hold the rope entering the Ascender When descending, make sure the rope is fed neatly into to prevent it from running twisted into the Ascender. the Rope Grab so that there are no kinks or twists in the rope.

  • Page 51: Remote Control

    The Remote Control can be used for a multitude of UP/Speed Selection applications for both personnel and equipment lifting. Speed Indicator The ACX Ascender can be operated by a Remote Control to a distance of up to DOWN/Speed Selection 150 metres (492 ft) in direct line of sight.

  • Page 52: Remote Control Operation

    F.08 REMOTE CONTROL OPERATION 1. Activation and connection 2. Take control of the Ascender 3. Set the Ascender speed Activate the Remote By pushing either the Control by pushing ‘UP’ or ‘DOWN’ button 100% the Power Button. the Remote Control will take over the control Select between 3 of the Ascender and...
  • Page 53 CAUTION 4. Operate the Ascender The Remote Control will only work with the Ascender it has been delivered with. The serial number of the assigned Ascender Once the speed is is indicated on the Remote Control. In case of using multiple selected, holding Ascenders, mark your Remote Controls to avoid any confusion.
  • Page 54 CAUTION Remote Control Battery Make sure that the Remote Control has visual contact The Remote Control unit is equipped with with the Ascender to ensure safe operation and an internal battery which is charged via the maximum range. supplied USB cable. Complete charging will take up to 150 minutes via a computer, When using the Remote Control, should the unloaded or 75 minutes with the supplied adaptor.

  • Page 55: Transportation

    Always store the Battery fully charged. 100 Wh of power and are therefore fully regulated as Dangerous The Battery can stay connected to ACX Goods (Class 9 UN3480 Lithium during transport or short term storage Ion Batteries) and must be handled (1 week).

  • Page 56: Checklist Before Use

    » Battery charged the condition of the Ascender, do – Clean and no damage » Battery Strap present not use it and contact your ActSafe – Rubber sealing rings should supplier or ActSafe directly. be present (see below) » Slide the Battery on to the...
  • Page 57 Visual inspection of load-bearing parts » Rope Guide (A) » Rope Grab (C) Check Rope Guide for obvious Check that Rope Grab is clean damage, deformation or sharp and not fi lled with dirt, sand, edges. Rope Guide should not be paint or any other foreign bent and must fi...
  • Page 58 » Check that the emergency descent is working correctly. The lever should return to neutral position when released » Push the Emergency Stop and check that the Ascender is switched off and cannot be activated by Power Button For a full inspection checklist visit www.actsafe.se...
  • Page 59 SERVICE & MAINTENANCE Maintenance and cleaning of the Ascender G.01 Troubleshooting guide G.02...
  • Page 60 G.01 MAINTENANCE & CLEANING OF THE ASCENDER Only use original spare parts and materials Repairs, annual service and inspection shall be carried out by an ActSafe- recommended and supplied by ActSafe. authorised service partner. More frequent inspection intervals may be required because of local regulations.
  • Page 61 If you need further assistance or are in any doubt G.02 TROUBLESHOOTING GUIDE please contact ActSafe or your approved ActSafe distributor. PROBABLE CAUSE REMEDY PROBLEM Battery does not work Battery is fl at Charge the Battery BMS shut Battery off because of...
  • Page 62 Problem with Battery or Power Supply Try another Battery or Power Supply Error detected in Ascender Restart: LED Green — OK LED Red — Contact ActSafe distributor or ActSafe Remote control does not connect Ascender is not switched on Switch Ascender on...
  • Page 63 Clean Rope Cover Rope Cover does not lock Dirt in locking mechanism Clean and oil locking mechanism Mechanical damage Contact ActSafe distributor or ActSafe Rope is too soft Use recommended rope/pre-test rope Rope slippage in Rope Grab Wrong rope diameter...
  • Page 65 POWER ASCENDERS WARRANTY TERMS Warranty terms H.01...
  • Page 66 H.01 WARRANTY TERMS ActSafe AB (“ActSafe”) guarantees ActSafe will, through repair or Claim under ActSafe’s warranty that the ACX Power Ascender replacement as appropriate in Claims under ActSafe’s Warranty (”Product”) purchased has no ActSafe’s reasonable discretion, may be made only by direct customers...
  • Page 67 Except as otherwise required by to the Products, rust or corrosion; governing law, under no circumstances (including negligence) shall ActSafe, (v) Products for which the serial its affi liates, and their respective number has been removed or directors, offi...
  • Page 69 TECHNICAL DATA Technical data 1.01...
  • Page 70 Personnel Lifting – EN 1891 A See our website for tested ropes. Rope 11 mm (7/16”), Equipment Polyamid ropes should be soaked before fi rst use. Lifting — ActSafe ELR See section C.01 200 kg (440 lb) Safe Working Load (SWL /WLL)
  • Page 71 LOGBOOK Initial delivery Inspection Replaced consumables Usage log...
  • Page 72 A. INITIAL DELIVERY ActSafe Systems AB ActSafe AB Phone: +46 31 655 660 Phone: +46 31 655 660 Email: info@actsafe.se Email: info@actsafe.se Serial number of Ascender Year of manufacture Delivery date Approval for use Stamp and Sign Signature...
  • Page 73 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 74 B. INSPECTION Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use Name of Inspector Name of Inspector Date Date Date Date Stamp Date Date Date Date Stamp and sign and sign Approved for use Approved for use...
  • Page 75 C. REPLACED CONSUMABLES By ActSafe or User Technician Date Date Date Date Rope Grab Connection Sling Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Guide Lifting Handle Rope Wedge Carabiners Rope Cover Other(see protocol) Date...
  • Page 76 C. REPLACED CONSUMABLES By ActSafe or User Technician Date Date Date Date Rope Grab Connection Sling Stamp and Sign Stamp and Sign Stamp and Sign Stamp and Sign Rope Guide Lifting Handle Rope Wedge Carabiners Rope Cover Other(see protocol) Date...
  • Page 77 D. USAGE LOG Date Signature Comment...
  • Page 78 D. USAGE LOG Date Signature Comment...
  • Page 80 ActSafe AB T: +46 31 65 56 60 Sagbäcksvägen 13 E: info@actsafe.se SE-43731 Lindome, Sweden W: www.actsafe.se © 2021 ActSafe AB...

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