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Owners Manual
Congratulations on your purchase of your
PRIME Racer kart!
The PRIME name has been synonymous with
quality and durability for nearly 50 years and
our line of commercial quality karts are
designed and manufactured with safety in
mind. With some basic periodic maintenance,
your Prime Racer will give you years of FUN
riding!
As you grow out of your PRIME Racer, be sure
to check out our web site at
www.primekarts.com
complete line of PRIME karts with models for
"kids" of all ages. Even adults!
RACER
to check out our
Choking hazard small parts
!
Adult supervision and
assembly is required
WARNING
PRIME Pedal Karts, LLC
9235 Roe St.
Pensacola, FL 32514
www.primekarts.com
Tel . 866-475-0450
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Related Manuals for Prime Karts Racer
Summary of Contents for Prime Karts Racer
- Page 1 Adult supervision and your Prime Racer will give you years of FUN assembly is required riding! As you grow out of your PRIME Racer, be sure to check out our web site at PRIME Pedal Karts, LLC www.primekarts.com to check out our 9235 Roe St.
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Page 2: Safety Precautions
SAFETY PRECAUTIONS All assembly of your PRIME Racer must be performed by an adult. If there are any questions about the assembly, please contact PRIME or your authorized dealer before attempting to ride your Racer kart Do not ride the Racer kart on public streets ... - Page 3 ASSEMBLY Carefully unpack your new PRIME Racer kart. If there is any damage to the package or the kart, please contact the shipping carrier immediately and advise them of any shipping claims for loss or damage. If there are any questions about assembly, please contact PRIME at info@primekarts.com...
- Page 4 ADULT ASSEMBLY IS REQUIRED Carefully unpack the contents of the box and remove the protective wrap from the frame components. PLEASE DISCARD THE PROTECTIVE WRAP SAFELY Contents: A. 3- Coast wheels B. 1- Drive wheel C. 1- Seat D. 1- Spoiler E.
- Page 5 Remove the bolt from both rear axles. Install one of the 3 coast wheels on the right rear axle. Please note the direction of the tread is facing forward. Install the bolt and tighten using the hex wrench that is included Locate the drive wheel.
- Page 6 Remove the protective plastic cap Stand the back end up resting on the seat. Insert front end tube into rear tube. from the seat post and place seat in the last adjustment hole. Install LONG front/rear connection bolt set. Note the washer is installed on the bolt before it is installed into the tube...
- Page 7 Using the 13mm open end wrench and hex wrench, tighten the LONG front/rear connection bolt Using the 10mm open end wrench and hex wrench, tighten the SHORT front/rear connection bolt Remove bolts from both front axles. Install both front coast wheels. NOTE: the “V”...
- Page 8 Mount the spoiler bracket to the under side 16.. of the spoiler. Note the position of the tabs of the bracket are toward the top . Attach the bracket using (4) small screws with a Phillips screw driver (screw driver not included) Remove (4) Phillips head crews from the steering column.
- Page 9 19.. Steering shaft bolt Wedge nut Once the steering shaft bolt has been removed from the steering Remove the wedge nut from the steering shaft bolt. shaft, place it through the steering wheel and slide the steering shaft over the bolt. Align the triangle at the end of the steering shaft with the triangle detent on the back of the steering wheel 21..
- Page 10 22.. 23.. 24.. Attach braking instruction and weight limit decal to center frame as shown. With the steering wheel and the front wheels straight, set the After the steering shaft bolt has been steering wheel about 2” from spoiler and tighten the steering tightened, snap the steering wheel shaft bold in the center of the steering wheel.
- Page 11 Your new PRIME Racer is now ready to ride. Make sure to read and follow all safety precautions before riding. Be safe and HAVE FUN!!!!! Check out www.primekarts.com for up to date parts and maintenance instructions...
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Page 12: General Maintenance
This maintenance guide is not meant to be a complete overhaul manual. If you have any questions, please contact Prime or a local dealer. Current replacement parts for your model can be found at www.prime karts.com Item... - Page 13 1. Drive Chain The chain used on your Prime Pedal Kart is a standard duty bicycle chain and is designed to withstand years of normal use at the recommended weight rating. However, like all chains, they will stretch with use over time. Therefore it is important that they be checked for proper adjustment.
- Page 14 2. Rear Chain Remove the top chainguard and loosen the front chain as described in the previous step. Next, remove rear transmission cover by removing six (6) Phillips screws (3 on each side) as shown (A). Next loosen the nuts (B) on the outside of each side of the transmission box. Slide the transmission forward to tighten the chain, back to loosen the chain.
- Page 15 3. Crank bolts and bottom bracket axle Using a 14mm socket, check that the bolts (A) are tightened to 23 ft. lbs. Be careful not to over tighten. Check bolts on the right and left sides of the pedal cranks. Check the bottom bracket axle (B) weekly for excess play.
- Page 16 5. Rear drive axle If you notice a noise from the rear transmission box, it is likely that the drive sprocket set screw or collar set screw has come loose and is causing a chain alignment problem. Remove Sprocket set screw the transmission cover as described in section 3.
- Page 17 7. Frame The frame of the pedal kart is made from strong steel tubing and is protected with durable powder coat paint. If the powder coating becomes damaged, touch up paint can be purchased from Prime to keep the frame from rusting. A complete listing of genuine PRIME spare parts can be found at www.primekarts.com...
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