Rear Master Cylinder Removal / Installation - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

Rear Master Cylinder Removal / Installation

1. Remove the RH footwell to gain access to the rear
master cylinder.
2. Remove the rear brake lines from the master
cylinder. Use a suitable container to catch the brake
fluid. Dispose of brake fluid properly.
3. Remove the two bolts that secure the rear master
cylinder to the brake mount plate. Replace parts as
needed.
4. To install the rear brake master cylinder, mount the
master cylinder to the mount plate and torque bolts
to specification.
Master Cylinder to Frame Bolt:
8 ft-lbs (11 Nm)
5. Reinstall the brake line and torque the banjo bolt to
specification depending on the style of fitting.
Banjo Bolt:
15 ft-lbs (21 Nm)
6. Perform brake bleeding procedures as outlined in
this chapter.
Pedal Removal / Installation
1. Remove the RH footwell to gain access to the rear
2. Remove the cotter pin.
3. Remove the washers, bushings, and return spring.
4. Reverse the steps for installation, use a new cotter
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.
master cylinder.
pin during installation.
BRAKES
9
9.29