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DTSSE-10
Assembly and Installation Instructions
for
Premier Three-Season Sunroom
Deluxe Three -Season Sunroom
Under
Dura-Lock or Dura-Therm
Read the instructions before starting the job. They explain the steps required
to produce a fi nished product that will meet factory specifi cations.
All references to "Left" and "Right" are while facing the home.
Check the material received.
Safety is important!
Match your shipment with the Bill of Materials.
Wear Safety Glasses and Work Gloves.
If there is a shortage or wrong material,
Follow all safety practices while assembling
call Dealer Service immediately.
and installing this product.
Dura-Bilt Products, Inc. P.O. Box 188 Wellsburg, N.Y. 14894
Dealer Service 570-596-2000 E-Mail info@durabilt.com
DURA-BILT RESERVES THE RIGHT TO CHANGE DESIGN AND/OR SPECIFICATIONS WITHOUT NOTICE.
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Summary of Contents for DURA-BILT Premier Three-Season Sunroom
- Page 1 If there is a shortage or wrong material, Follow all safety practices while assembling call Dealer Service immediately. and installing this product. Dura-Bilt Products, Inc. P.O. Box 188 Wellsburg, N.Y. 14894 Dealer Service 570-596-2000 E-Mail info@durabilt.com DURA-BILT RESERVES THE RIGHT TO CHANGE DESIGN AND/OR SPECIFICATIONS WITHOUT NOTICE.
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Page 2: Tools Required
Fasteners Fastener Description 1/4” - 20 X 1-1/2” Bolt & Locking Nut #12 X 2” Sloted Hex Head Screw #10 X 1” Hex Head Screw #12 X 3/4” Self Drilling Screw #8 X 1/2” Self Drilling Screw Plastic Lag Shield #10 X 1-1/2”... -
Page 3: Component Descriptions
Component Descriptions Gable End Channel Floor Channel Gable End Channel Clamp Wall Channel Corner Joiner Corner Brace Wall Channel Trim Angle Side Wall Stiffener Angle 1” X 1” Panel Frame 1-1/2” X 1-1/4” X 1/8” The Universal Spacer is used for 1”... - Page 4 Page 3...
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Page 5: Installation Basics
Project Planner are these outside measurements. *If you are installing a Dura-Bilt Roof and Deluxe Three-Season Room at the same time, the Mounting Rail is to be installed in Stage One. Establishing the Mounting Rail location is covered in these instructions. -
Page 6: Stage One
Stage One Marking Floor Channel Locations 1. Find the previously determined location of the back Right Corner of the room. Mark that location on the home at the deck level. Get the length of the Right Side Wall from the Project Planner in your Installation Package. Mark this dimension on the deck with a chalk line. - Page 7 Mounting Rail Location 1. If you are installing a Dura-Bilt Roof and Deluxe Three-Season Room at the same time, the Mounting Rail is installed fi rst. Read the appropriate installation instructions (Dura-Therm or Dura-Lock) for the proper procedure. Mounting Home...
- Page 8 Wood Deck: Caulk the underside of the Floor Channel covering all of the drilled holes and mitered cor- ners. You must use the #10 x 1” hex head screws with the Magni 599 coating supplied by Dura-Bilt every 12 inches.
- Page 9 Install Wall Channels Line “A” marked 1” x 1” Note: If you are installing a room that Does Not earlier for Foam Tape have a solid panel at the home wall, see page 13. Wall Channel Outside Edge. Use the following procedure to install both Left and Right Wall Channels after Floor Channel has been installed.
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Page 10: Stage Two
Stage Two Basics of The Wall and Door Panel Assembly Wall, Door and Solid Panels have factory installed Panel Frames on each unit. You will be slipping the Panel Frames of the Panels together and fastening them with screws to build the walls of the room. (Sliding Glass Door Frames and Panel Frames are assembled at the job site.) Instructions for Sliding Doors are in a seperate instruction. - Page 11 Installing Starter Panel Wall Top View of 1. You can begin installing Wall Panels Home Wall Channel Right Wall at either Right or Left Wall Channel. Starter Panel This instruction starts at the Right Wall Channel with the Right Starter Panel.
- Page 12 Note: The Door Panel is 3/16” narrower than the equivalent Window Panel. Allow 3/32” spacing on each side when installing Door Panel. See Drawing Below. Panel Frames Installing Wall and Door Modules As you continue to work from outside the room, the basics of installing the Wall and Door Modules uses the same procedure as you have just used to install the fi...
- Page 13 Installing a Room Under a Fixed Roof (This is a special application) 1. Start by cutting four (4) pieces of 1-1/2” x 1-1/4” x 1/16” thick angle so it will fi t between the Floor and the bottom of the Mounting Rail. Right Wall (You will need (2) pieces for the right wall and (2) for the left wall) Shown...
- Page 14 Installing a Room with no Solid Panel at the Home Wall (This is a special application) 1. Floor Channel will be used as Wall Channel in this application. 2. The Wall Channel will be altered at the factory for you. Altered Floor Channel This will allow for a proper fi...
- Page 15 Deluxe Front Header End Cap 3. If you are installing a Dura-Bilt Roof: After all Enclosure Panels have been installed, place Front Header that you assembled in Step 15 over the Front Enclosure Wall. Note that Corners have been notched at top to accommodate Front Header.
- Page 16 5. Attach the Deluxe Front Header to the Panel Frames in the front wall with #12 X 3/4” self-drilling screws inside and outside where Panel Frame Extrusions overlap. See drawing below. Top view of Panel Frames looking through Deluxe Front Header #12 x 3/4”...
- Page 17 Note: The end of the Gable End Channel with the 1/8” slots is inserted around the Wall Channel above the Room Side Wall Panels and then pushed down over Panel Frames until it rests on Panel Frames. With 76-1/2” and 82” wall height, Gable End Channel will not seat fully on Panel Frames at the door. This may cause a high spot in the Gable End Channel.
- Page 18 Gable Ends for Dura-Therm and Dura-Lock Roofs Roof Panel Install the Gable End Attach Angles with #8 X 1/2” screws every 12”. Gable End Attach Angle Gable End Attach Angle Gable End Panel Side Wall Gable End Stiffener Angle Channel Clamp Gable Left Wall 9.
- Page 19 Use of Corner Braces may be optional. Consider use of Braces as optional on Side Walls up to 12’ in length. Braces are recommended for Side Walls more than 12’ in length. Braces also recommended for all walls in “high wind” areas. Installing Corner Brace on Room with Gable End Channel 1.
- Page 20 2. Attach Corner Brace to Bracket with (2) 1/4-20 X 1- 1/2” bolts with locking nuts. Do not tighten at this time. 3. Swing the free end of Brace to Enclosure Side Wall and position Bracket on Side Wall Stiffener Angle where holes in Bracket and holes in Brace are aligned. 4.
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