1. Manuals
  2. Brands
  3. Panametrics Manuals
  4. Measuring Instruments
  5. NDT MAGNA-MIKE 8500
  6. User manual

Panametrics NDT MAGNA-MIKE 8500 User Manual

Hall effect thickness gage
Hide thumbs
Table of Contents

Advertisement

Quick Links

sales@artisantg.com
artisantg.com
(217) 352-9330 |
|
Click HERE
Find the GE / Panametrics Magna-Mike 8500 at our website:

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the NDT MAGNA-MIKE 8500 and is the answer not in the manual?

Questions and answers

Related Manuals for Panametrics NDT MAGNA-MIKE 8500

Summary of Contents for Panametrics NDT MAGNA-MIKE 8500

  • Page 1 (217) 352-9330 | Click HERE Find the GE / Panametrics Magna-Mike 8500 at our website:...
  • Page 2 USER’S MANUAL MAGNA-MIKE 8500 Hall Effect Thickness Gage Part No. 910-198E Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 In accordance with European Directive 2002/96/EC on Waste Electrical and Electronic Equipment, this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local Olympus distributor for return and/or collection systems avail- able in your country.
  • Page 4 8/19/03 910-198E WARRANTY Olympus NDT guarantees the Model 8500 to be free from defects in materials and workmanship for a period of two years from date of shipment. The warranty only covers equipment that has been used in a proper manner as described in this instruction manual and has not been subjected to excessive abuse, attempted unauthorized repair, or modification.
  • Page 5 910-198E 3/19/03 Olympus NDT reserves the right to modify all products without incurring the responsibility for modifying previously manufactured products. Olympus NDT does not assume any liability for the results of particular installations, as these circumstances are not within our control.

  • Page 6: Table Of Contents

    8/19/03 910-198E TABLE OF CONTENTS 1 GENERAL INFORMATION 2 CALIBRATION 2.1 Choosing a Ball ........... 2-1 2.2 When to Calibrate ........2-2 2.3 Ball Calibration ..........2-3 2.4 Multi-Point Calibration ......... 2-5 3 MEASUREMENTS 3.1 Maintaining Accuracy ........3-4 3.2 QCAL ............3-5 3.3 Periodic Verification ........
  • Page 7 910-198E 8/19/03 5.1.8 Display Rate ........5-8 5.2 General Setup ..........5-8 5.2.1 Beeper ..........5-9 5.2.2 Inactive Time ........5-9 5.2.3 Language.......... 5-10 5.2.4 Radix..........5-10 5.2.5 Backlight Timeout ......5-11 5.2.6 Backlight ........... 5-11 5.2.7 Display Contrast ....... 5-11 5.3 Communication Setup .......
  • Page 8 8/19/03 910-198E 6.3.2 Create ..........6-9 6.3.3 Copy ..........6-10 6.3.4 Delete ..........6-11 6.3.5 Send ..........6-12 6.3.6 File Edit-Rename ......6-12 6.3.7 Reports (On Screen)......6-13 6.4 ID# Review/Edit......... 6-16 6.5 Inserting or Appending ID# Locations into a File ......6-18 6.5.1 Inserting or Appending ID# Locations into Incremental Files .......
  • Page 9 910-198E 8/19/03 9.3 Error Messages ........... 9-3 9.4 Diagnostics..........9-6 9.5 ROM Upgrades ........... 9-6 9.6 Repair and Technical Assistance....9-7 APPENDIX I - RS-232 INTERFACE APPENDIX II - I/O FORMATS APPENDIX III - REMOTE COMMANDS VIA RS-232 APPENDIX IV - CALIBRATION VERIFICATION FORM APPENDIX V - PROBES, FIXTURES, AND TARGETS FOR SPECIAL APPLICATIONS Model 8500...

  • Page 10: General Information

    8/19/03 910-198E GENERAL INFORMATION Panametrics-NDT ’ Magna-Mike 8500 is a small, lightweight thickness gage designed to make measurements of nonferrous materials such as plastics, glass, composites, aluminum, and titanium. Accuracy is generally not affected by material shape or internal properties.
  • Page 11 910-198E 8/19/03 Note: The probe contains a strong magnet. Damage to the probe can change its magnetic properties. To ensure accurate operation of the Magna-Mike 8500, DO NOT: (1) drop the probe as it may cause damage; (2) use the probe near iron or steel as it may cause false readings;...
  • Page 12 8/19/03 910-198E Foot Switch Connector RS-232 Port Charger Input Probe Connector Model 8500 Page 1-3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 13 910-198E 8/19/03 RS-232 Port Probe Connector Foot Switch Charger Connector Input Datalogger Primary (Top) Display Secondary (Bottom) Display Dialog Box Keypad This manual is designed to help users get started by placing the essential operating information in the first few sections; where as the Datalogger, maintenance, and troubleshooting information are found in the latter sections.
  • Page 14 8/19/03 910-198E Refer to the illustrations above to identify the different gage features, especially the Primary and Secondary Display. • The top portion of the display shows Datalogger information including filenames, ID numbers, and stored thickness values for your reference while making measurements. •...
  • Page 15 910-198E 8/19/03 Page 1-6 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 16: Calibration

    8/19/03 910-198E CALIBRATION Olympus NDT recommends monthly calibration (with regular verification) of the Magna-Mike 8500 to ensure consistency and accuracy of thickness readings. This chapter outlines how to choose a target ball, when to calibrate, and how to calibrate. Choosing a Ball The Magna-Mike 8500 comes with three (3) different sized target balls.

  • Page 17: When To Calibrate

    1/32" (1.59mm) (2.29mm) (0.79mm) Note: * Reflects accuracy after Multi-Point Calibration. Use only Panametrics-NDT’ target balls with the Magna-Mike 8500 as other seemingly identical balls may cause inaccurate measurements. When to Calibrate Perform a Ball Calibration: • Daily or at the start of a work session •...

  • Page 18: Ball Calibration

    8/19/03 910-198E Perform a Multi-Point Calibration: • At least once per month • If superior accuracy is desired • If the probe is replaced, dropped, or contacts strong magnetic material • If the probe tip is worn from abrasive material Note: If the unit has just been turned on, or the probe just connected, allow the gage to warm-up for at least five (5) minutes with...
  • Page 19 910-198E 8/19/03 Select the target ball that you will be using in subsequent measure- ments, along with the Red Labelled Alignment Fixture for that ball size. The fixture centers the target ball on the probe tip. Place the ball on top of the fixture. Place the fixture over the tip of the probe and slide it down until it stops, as shown in Figure 2-1.

  • Page 20: Multi-Point Calibration

    8/19/03 910-198E Once the ball is centered on the probe tip, press [MEAS]. A brief “Wait” message will appear while the gage measures the field strength again, and then automatically returns to Measure Mode with a zero thickness reading. The unit will now display thick- ness values according to the most recently created table for that ball.
  • Page 21 910-198E 8/19/03 Note: To terminate the calibration process at any stage, press the [2nd] [MEAS] keys. Place the target ball into a Blue Labeled Reference Thickness Fixture, and position the fixture onto the probe. The Primary (Top) Display on the screen will show the thickness reading according to the gage’s default table.
  • Page 22 8/19/03 910-198E Note: Once a Multi-Point Calibration is done for a specific size target ball, the customized table becomes the table used for all subsequent measurements employing that size target ball. If a Ball Calibration is performed (see Section 2.3) after a Multi-Point Calibration, it only adjusts the table’s endpoints and does not erase the table’s custom points.
  • Page 23 910-198E 8/19/03 Page 2-8 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 24: Measurements

    8/19/03 910-198E MEASUREMENTS Thickness measurements can be made once the Magna-Mike 8500 is calibrated for a particular target ball size. To measure a test piece, simply place the probe tip on one side of the material, and place the target ball on the other side near the probe tip. The ball will be attracted to the probe tip by a magnetic field.
  • Page 25 910-198E 8/19/03 Figure 3-1: Correct Method for Thickness Measurements Figure 3-2: Inaccurate Measurement Due to Obstruction of Probe Tip Page 3-2 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 26 8/19/03 910-198E Figure 3-3: Inaccurate Measurement Due to Obstruction of Target Ball Figure 3-4: Inaccurate Measurement Due to Surface Curvature Model 8500 Page 3-3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 27: Maintaining Accuracy

    910-198E 8/19/03 Figure 3-5: Inaccurate Measurement Due to Bad Probe Alignment Maintaining Accuracy Once the Magna-Mike 8500 is calibrated and processing thickness measurements, it is important to maintain the gage’s accuracy in order to produce consistent, reliable readings. Users are encouraged to perform maintenance procedures to obtain the best accuracy and productivity available from the gage.

  • Page 28: Qcal

    8/19/03 910-198E QCAL The Magna-Mike 8500 incorporates an automatic “quick calibration” or QCAL feature. Following a Ball Calibration or Multi-Point Calibration, Auto QCAL monitors the probe for inactivity when a target ball is removed from the probe tip. When a ball is removed from the probe for a set amount of time (i.e.

  • Page 29: Periodic Verification

    Performing a manual QCAL is always an option, even when the Auto QCAL feature is active. Periodic Verification The Magna-Mike 8500 is classified as an operator-calibrated instrument. Panametrics-NDT recommends establishing periodic checks to verify that acceptable accuracy is being maintained while the gage is in use. Page 3-6 Model 8500 Artisan Technology Group - Quality Instrumentation ...

  • Page 30: Traceability

    Appendix IV). Verifications may be made on a monthly or annual basis depending upon the user's judgment. Panametrics-NDT offers sets of traceable standards (part#: 80CAL- NIS). These sets are measured by a traceable metrology laboratory, engraved and labeled with their true thickness, and delivered with appropriate certificates.
  • Page 31 8/19/03 As with all thickness standards, gentle use is essential to avoid dents, which may cause inaccurate measurements. If damage occurs to the traceable disks by use, Panametrics-NDT suggests replacing them. Page 3-8 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 32: Min Measurements

    8/19/03 910-198E MIN MEASUREMENTS The MIN feature on the Magna-Mike 8500 is one of the most frequently used and important functions. When the MIN Measure mode is ON a minimum thickness reading appears on the screen in addition to the active thickness reading. This mode allows the user to scan a particular area, such as a corner of a container, and record the minimum reading in a short period of time with very good reliability.
  • Page 33 910-198E 8/19/03 The user may decide to change the MIN thickness reading location from the Secondary Display to the Primary Display. To Change the MIN Reading Location to the Primary Display: Press [SETUP]. Use the [ ] and [ ] keys to select Measurement. Press [ENTER].

  • Page 34: Save/Send Parameters

    8/19/03 910-198E Save/Send Parameters The operator may choose to Save thickness values to the Datalogger or Send data to an external device. However, Saving and Sending values depend where each value (MIN, MAX, or DIFF) appears on the screen. For example, in order to Save or Send a MIN value that is located on the Secondary Display, the Save/Send parameter must be set to “Secondary”.
  • Page 35 910-198E 8/19/03 Use the [ ] and [ ] keys to select Save/Send. Use the [ ] or [ ] key to select Primary. Press [MEAS]. Note: When there is no information in the Secondary Display, the Send function will automatically be set to “Primary”. Please be aware, if a Foot Switch is connected to the Magna-Mike 8500, then the Save/Send function will be directed by the Foot Switch rather than the gage’s menu parameters.

  • Page 36: Setup

    8/19/03 910-198E SETUP The [SETUP] key on the Magna-Mike’s keypad allows access to secondary setup menus. These menus hold many functions and parameters that are used less often than those found on the gage’s keypad. The Setup Menu contains the following submenus: •...

  • Page 37: Measurement

    910-198E 8/19/03 Use the [ ] and [ ] keys to scroll through the options and press [ENTER] to select a submenu. Measurement The Measurement setup contains the Magna-Mike’s measurement parameters. To access the Measurement Setup menu, press [SETUP]. Use the [ ] and [ ] keys to highlight the Measurement option and press [ENTER].

  • Page 38: Units

    8/19/03 910-198E Use the [ ] and [ ] keys to highlight the desired parameter and then use the [ ] or [ ] key to select a setting. 5.1.1 Units The Magna-Mike 8500 can display thickness measurements in either English units (In) or Metric (mm) units.

  • Page 39: Max Capture

    910-198E 8/19/03 to three decimal places. • Metric (mm): Readings less than or equal to 3.22 mm will read out to three decimal places; readings greater than 3.22 will read out to two decimal places. 5.1.3 Max Capture Max Capture allows the gage to display the active and maximum thickness readings while in Measure mode.
  • Page 40 8/19/03 910-198E Table 1: Min and Max Capture Combinations Combination Result The gage displays the active reading and the Max Capture maximum thickness reading in Measure ON and Min mode. Capture OFF The gage displays the active reading and the Max Capture minimum thickness reading in Measure ON and Min...

  • Page 41: Primary Data

    910-198E 8/19/03 5.1.5 Primary Data The Primary Data function determines where the active, Min, or Max thickness reading will be displayed on the measurement screen. This function can be set to either Top or Bottom. If Primary Data is set to Top, the active thickness reading will be displayed on the Primary (Top) display, and the Min, Max, and Diff values will be displayed on the Secondary (Bottom) Display.

  • Page 42: Max/Min Clear

    8/19/03 910-198E Primary Data Set to Bottom 5.1.6 Max/Min Clear The Max/Min Clear function can be set to either ON or OFF. When Max/Min Clear is turned ON and the MIN or MAX mode is also enabled, the operator may press the [MEAS], [SEND], or [SAVE] key to clear the Minimum or Maximum Value on the screen until the next measurement is taken.

  • Page 43: Model 8500 I

    910-198E 8/19/03 Note: The Max/Min Delay function is applicable only if the Max/ Min Clear function is turned ON. 5.1.8 Display Rate The Display Rate specifies how often measurements are updated on the screen. The rate is adjustable to 4, 8, and 16 Hz (measurements per second).

  • Page 44: Beeper

    8/19/03 910-198E Use the [ ] and [ ] keys to highlight a desired parameter, and the ] or [ ] key to choose a setting. 5.2.1 Beeper The Beeper function controls the audible beep of the gage. When this function is turned ON, the gage will beep after the operator presses an inactive key.

  • Page 45: Language

    910-198E 8/19/03 If the Inactive Time is turned ON, the gage will turn itself off after the gage has been dormant for six (6) minutes. By default, Inactive Time is OFF and will be turned OFF after performing a Measurement or Master reset. 5.2.3 Language The Magna-Mike 8500 is capable of communicating in the following languages:...

  • Page 46: Backlight Timeout

    8/19/03 910-198E radix is set to Period, and will be set to Period after performing a Measurement or Master Reset. 5.2.5 Backlight Timeout The Backlight Timeout sets the amount of time that the gage must remain dormant (the period between the time that the last key was pressed or a new measurement was updated to the display and the time that the backlight timed out) before the backlight turns itself off.

  • Page 47: Communication Setup

    910-198E 8/19/03 By default, the Display Contrast is set to 30. This value will be restored after performing a Measurement or Master Reset. Communication Setup The Communication Setup menu contains the communications parameters for the gage. To enter the Setup menu, press the [SETUP] key.
  • Page 48 8/19/03 910-198E Table 2: Communications Menu Default Parameters Baud Rate 19200 Stop Bits Parity None Comm. Protocol Single Serial I/O Fmt Foot Switch Send Max Key Send Save/Send Primary Note: Refer to Section 7, Appendix I, and Appendix II for more information regarding Communications, RS-232 Data Transfers, and I/O Formats.

  • Page 49: Calibration Setup

    910-198E 8/19/03 The two button probe is also an optional item. By default, the Max button on a two-button probe is programmed to function as the send command; however, this functionality may be altered to the Meas or Save function. To view or change the Max button configuration, press [SETUP] and go to the Communications menu.Use the [ ] and [ ] keys to highlight Max Key and the [ ] or [...

  • Page 50: Diagnostics Setup

    8/19/03 910-198E perform an Auto Quick Calibration. The Auto QCAL will be performed automatically at five second intervals when the gage is not otherwise making a measurement and the target ball is not in contact with the probe. The user can also press the [QCAL] button on the probe during non-measurement conditions at any time to manually perform this quick calibration.

  • Page 51: Keypad Test

    910-198E 8/19/03 Use the [ ] and [ ] keys to highlight the desired self test mode and press [ENTER] to access the test options. Refer to the subsections below for further details. 5.5.1 Keypad Test The Keypad Test allows the user to test the gage’s keypad to make sure that all keys are functioning properly.

  • Page 52: Hardware Test

    8/19/03 910-198E are not functioning properly can be easily identified. To exit the test, press [ENTER]. 5.5.3 Hardware Test The Hardware Test has two purposes. First, basic information, such as software and probe type, is displayed. This information appears on the top of the display: Second, there is a debugging option located on the top area of the display.

  • Page 53: Resets

    910-198E 8/19/03 • Probe: Probe type • Target: Size of target ball The information above is especially useful to test the amplitude of the test signal. Refer to Section 9.1 for steps on implementing the debugging option. Resets The Magna-Mike 8500 has four Resets designed to quickly restore the gage to the default setup parameters: Measurement, Communications, Dbase, and Master Reset.
  • Page 54 8/19/03 910-198E Caution: Dbase Reset and Master Reset PERMANENTLY DELETE all stored thickness readings in the Datalog- ger. Press [SETUP] to enter the Setup menu. Use the [ ] and [ ] keys to select Resets and press [ENTER]. The Reset Setup menu is displayed: Use the [ ] and [ ] keys to highlight a function and press [ENTER].

  • Page 55: Measurement Reset

    910-198E 8/19/03 5.6.1 Measurement Reset The Measurement Reset changes the measurement parameters to the factory default values listed below: • Measure mode with Differential, Min, Max, and Alarms turned • All previous calibrations are voided • Differential Reference Value = 0.0” •...

  • Page 56: Dbase Reset

    8/19/03 910-198E • Parity - None • Comm Protocol - Multiple • Serial I/O Fmt - F1 5.6.3 Dbase Reset The Dbase Reset deletes all stored data in the Datalogger. 5.6.4 Master Reset The Master Reset performs all Magna-Mike resets simultaneously. Therefore, the Measurement, Communications, and Dbase parameters are reset to default values.

  • Page 57: Differential

    910-198E 8/19/03 Use the [ ] and [ ] keys to highlight a parameter and use the [ ] or ] key to change the parameter. After settings have been made, select SET and press [ENTER] to confirm the changes. Differential The Differential function shows the actual thickness along with the difference between the actual thickness and a user-set reference value.
  • Page 58 8/19/03 910-198E Use the [ ] or [ ] key to enable or disable the Differential Mode and press [ENTER]. Use the [ ], [ ], [ ], and [ ] keys to enter the Differential referential value and press [MEAS] to return to the Measurement screen with the Differential active.

  • Page 59: Alarm

    910-198E 8/19/03 Note: The step above will be reversed if the Primary Display is set to Bottom. Alarm The Alarm feature allows the user to view and change the Low and High Alarm Reference values (thickness set points that include current gage units and resolution) via the Setup menu.
  • Page 60 8/19/03 910-198E Use the [ ] or [ ] key to enable or disable the Alarm Mode and press [ENTER]. Use the [ ], [ ], [ ], and [ ] keys to enter the Low Alarm Reference Value and press [ENTER]. Use the [ ], [ ], ], and [ ] keys to enter the High Alarm Reference Value.

  • Page 61: Optional Items

    910-198E 8/19/03 5.10 Optional Items In addition to the standard items included with the gage, several optional items may be purchased separately. These include: WIN8500 Interface Program - This Windows-based software application imports, collects, and saves thickness measurement data from the gage directly into a Microsoft® Excel spreadsheet. When transferring data to WIN8500, the user may choose to send just one active thickness reading, an entire file, or a range of measurements.
  • Page 62 8/19/03 910-198E Foot Switch - The gage can use a foot switch (part # 85FSW) to simulate the Send, Save, or Meas function from the gage. See Section 5.3 for details. Two Button Probe Configuration - All 802PR type probes are equipped with both the standard QCAL button and a second MAX button.
  • Page 63 910-198E 8/19/03 Page 5-28 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 64: Datalogger

    8/19/03 910-198E 6 DATALOGGER The Magna-Mike 8500 Datalogger has a built-in file and data management system. Each thickness reading can be stored and tagged with an alpha-numeric ID and filename corresponding to the location of each measurement point in the actual application. The measurement type and setup parameters are stored with each reading.
  • Page 65 910-198E 8/19/03 Example of Incremental File Types: 1. initial 1 4. initial 0001 0002 0003 limit 0009 0010 2. initial ABC limit 9999 5. initial 1A limit 3. initial ABC*12*34 ABC*12*35 ABC*12*36 limit limit ABC*12*99 Page 6-2 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 66 8/19/03 910-198E Sequential A Sequential file contains a starting and ending ID number. The resulting file includes both starting and ending values, and all incremental points in between. Example of Sequential File Types: Example 1: Start ID# = ABC123 End ID # = ABC135 Resulting file would contain the following list of ID#’s: ABC123 ABC124...
  • Page 67 910-198E 8/19/03 Sequential + Custom Point A Sequential + Custom Point file includes a starting and ending ID number, plus up to 20 Custom Points that the user defines. In addition to the sequential values, each multiple thickness reading is assigned an ID number location.
  • Page 68 8/19/03 910-198E To create a file: Press [2nd F] followed by the [ID#] key. Use the [ ] and [ ] keys to select Create, and press [ENTER]. Use the [ ] and [ ] keys to choose one of the three (3) file types (described above), and press [ENTER].
  • Page 69 910-198E 8/19/03 To delete a character, press the [CAL] key at the cursor position. Press [ENTER] when entry(ies) are complete. Press [ENTER] to select the Continue or Cancel button located on the bottom portion of the display. Note: At any time press [2nd F], [ ] or [2nd F], [ ] to tab between fields.

  • Page 70: Saving Data

    8/19/03 910-198E In the first field of the header section, the user must assign a File Name—up to eight (8) alpha-numeric characters—the following three (3) fields are optional. Please note, the ID number will not accept a space as either the first or last character of the field. The File Create screen also includes a function called Delete Protection that may be turned ON or OFF per file.

  • Page 71: File Options Menu

    910-198E 8/19/03 The ID number, located on the top left portion of the Primary Display, automatically updates to the next available ID number. If the ID number cannot update sequentially, then a long beep will sound (only if the Beeper is set to ON), and a message will appear stating why the ID was unable to update.

  • Page 72: Create

    8/19/03 910-198E Use the [ ] and [ ] keys to select a file to open, and press [ENTER]. Use the [ ] or [ ] key to highlight the Open or Cancel but- ton. Press [ENTER]. 6.3.2 Create (Refer to Section 6.1 for details.) Model 8500 Page 6-9 Artisan Technology Group - Quality Instrumentation ...

  • Page 73: Copy

    910-198E 8/19/03 6.3.3 Copy File Copy creates a duplicate file of any file that already exists in the Datalogger. The copy command copies the entire file including stored thickness data, or copies the file ID number structure only. The File Copy feature is useful when a new file needs to be created with the exact structure as a previous stored file.

  • Page 74: Delete

    8/19/03 910-198E Use the [ ], [ ], [ ], and [ ] keys to enter the new file name for the copied file and press [ENTER]. Use the [ ] or [ ] key to choose the Yes or No option to include thickness data.

  • Page 75: Send

    910-198E 8/19/03 6.3.5 Send Data may be transferred to an external device, such as a printer or computer. See Section 7.2 for more information. 6.3.6 File Edit-Rename The File Edit-Rename function allows changes to be made on one or all of the fields in a given file header. This feature does not allow editing the File Type and is not used for editing individual measurement identifiers or actual thickness readings.

  • Page 76: Reports (On Screen)

    8/19/03 910-198E Use the [ ], [ ], [ ], and [ ] keys to enter new information in the designated fields. Press [ENTER] to move to the next header line. Use the [ ] or [ ] key to turn Delete Protection ON or OFF. Press [ENTER].
  • Page 77 910-198E 8/19/03 To view a screen report: Press [2nd F], [ID#] and the File Options menu will appear. Use the [ ] and [ ] keys to select Reports from the list, and press [ENTER]. Use the [ ] and [ ] keys to select a desired report, and press [ENTER].
  • Page 78 8/19/03 910-198E b. If Min/Max Summary is chosen, use the [ ] and [ ] keys to highlight the desired file, and press [ENTER]. The minimum and maximum thickness location will be displayed. Use the [ ] and [ ] keys to scroll through the minimum thickness locations.

  • Page 79: Id# Review/Edit

    910-198E 8/19/03 ID# Review/Edit The ID Review mode is used to view an ID location and information stored within that file, such as: • Current ID Location • Thickness Value • Measurement Flags Page 6-16 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 80 8/19/03 910-198E To edit or review ID# locations: Press the [ID#] key to review stored data and the ID# review screen will be shown. Use the [ ], [ ] keys to slew through the stored ID# locations. Press [2nd F], [ ] to jump directly to the last ID# location in the file, or [2nd F], [ ] to jump directly to the first ID# location in the file.

  • Page 81: Inserting Or Appending Id# Locations Into A File

    910-198E 8/19/03 Use the [ ], [ ], [ ], and [ ] keys to enter an exact ID# location. Press the [ID#] key after editing, and the contents of the speci- fied ID# location will be displayed. Use the [ ] and [ ] keys to slew through the file at the new ID# location on the ID# Review screen.

  • Page 82: Inserting Or Appending Id# Locations Into Incremental Files

    8/19/03 910-198E 6.5.1 Inserting or Appending ID# Locations into Incremental Files Incremental files are organized in alpha-numeric order. Any ID# that is inserted or appended will be automatically placed in alpha-numeric order. In the Measure mode, press the [ID#] key to enter the ID# review screen.
  • Page 83 910-198E 8/19/03 In the Measure mode, press the [ID#] key to enter the ID# review screen. Press the [ID#] key a second time to enter the ID# Edit screen and the editing cursor will be displayed. Use the [ ], [ ], [ ], and [ ] keys to enter the new ID#.

  • Page 84: Erasing Data

    8/19/03 910-198E Erasing Data Caution: Data erased by the following techniques CANNOT be recovered. Note: In order to erase or delete a file or any portion of a file, the Delete Protection for the file MUST be turned OFF. If Delete Protection is turned ON, then the user will be prompted by the message “Delete Protection is ON”...
  • Page 85 910-198E 8/19/03 Use the [ ], [ ], [ ], or [ ] key to edit the ending ID# to the ID# that defines the end of the range that the user wishes to erase. Press [ENTER]. Use the [ ] or [ ] key to highlight the [DELETE] or [CAN- CEL] button, and press [ENTER] to return to the Measure mode...
  • Page 86 8/19/03 910-198E Use the [ ] or [ ] key to choose whether the Data or File will be deleted. Press [ENTER]. Use the [ ] or [ ] key to highlight the Delete or Cancel but- ton. Press [ENTER]. If the file is Delete Protected, a message will appear on the bottom of the display.
  • Page 87 910-198E 8/19/03 Use the [ ] or [ ] key to highlight the Done button. Press [ENTER]. g. Begin again at Step 1. Erasing the Entire Database This function will erase all files and the data contained in those files. The Datalogger will be completely empty after this procedure, and deleted information is NOT retrievable.

  • Page 88: Communications

    Dataloggers, and printers. The data cable must be compatible with the Magna-Mike 8500 output connector and the serial input connector of the receiving device. Panametrics-NDT supplies cables for IBM compatible PC’s and serial printers. When communicating directly to a printer the Magna-Mike 8500 only works with serial printers.

  • Page 89: Single Send Data Transfer

    910-198E 8/19/03 Single Send Data Transfer If the gage is connected to an external device (printer, data collector, or computer), and if the only data that needs to be collected on command is the active displayed measurement, follow the steps below. Please note that the current ID number will not be transmitted and only the appropriate setup flags will be transferred.

  • Page 90: File Data Transfer

    8/19/03 910-198E Use the [ ] and [ ] keys to set the starting ID of the desired ID number range. Press [ENTER]. Use the [ ] and [ ] keys to set the ending ID of the desired ID number range.
  • Page 91 910-198E 8/19/03 Use the [ ] or [ ] key to choose to send “All” or “Selected” files in the gage to the connected device. Press [ENTER]. If All is chosen, then an asterisk will appear next to all of the file names. The Send function will be high- lighted.

  • Page 92: Serial Communication Setup

    8/19/03 910-198E b. If Selected is chosen, then an asterisk will only appear next to the file names selected by the operator. Select a file by using the [ ] and [ ] keys, and press [ENTER] to tag a file for sending. Pressing [ENTER] again will un-tag the file.
  • Page 93 910-198E 8/19/03 In order to enable communication between the Magna-Mike 8500 and other devices, the correct cable must be used and both communication parameters must be set to match the configuration of the computer. To verify compatibility proceed as follows: Press the [SETUP] key.

  • Page 94: Data Output Formats

    8/19/03 910-198E Data Output Formats There are six (6) formats for transmitting data: F1, F2, F5, F6, F7, and F8. Please refer to Appendix II for a general description about these I/O formats for both Single-Send and Batch-Send transmissions. Database Reset The Dbase Reset function will erase all data files in the Magna-Mike 8500 Datalogger.
  • Page 95 910-198E 8/19/03 Note: If [MEAS] is pressed at any time before pressing [ENTER] in Step 3, the gage will return to the Measure Mode without performing the reset. Page 7-8 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 96 8/19/03 910-198E TECHNICAL SPECIFICATIONS PACKAGING Case Material: High impact Lexan, splash proof Size: 9.375H x 5.45W x 1.5T inch 238H x 138W x 38T mm Weight: 2.1 lbs DISPLAY Display Type: Graphics super twisted nematic LCD Color: Black on grey, electroluminescent backlight Module Size: 114mm (W) x 100mm (H) x 14mm (T) Viewing Area:...
  • Page 97 910-198E 8/19/03 RS-232 OUTPUT • 6-pin Lemo connector on top panel • Full duplex transmit & receive capability • Selectable communication parameters: Baud Rate: 1200, 2400, 4800, 9600, or 19200 Word Length:8 Stop Bits: 1 or 2 Parity: Even, Odd, or None •...
  • Page 98 8/19/03 910-198E STANDARD PROBE • Approximately 0.85" dia. x 6.0" long • Tip radius 0.062" • Quick disconnect cable, Hirose connector • Integral Quick-Calibration button Model 8500 Page 8-3 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 99 910-198D 5/9/01 Page 8-4 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 100 8/19/03 910-198E DEFINITIONS Measurable Materials: Any nonferrous (not magnetically permeable) or composite material that is hard enough to withstand deformation by the probe or target ball. The material must have a minimum outside concave radius of 0.062" (1.59mm) at the point of measurement and a minimum inside concave radius no less than: 0.031"...
  • Page 101 910-198E 8/19/03 Measurement Rate: 4 measurements/second standard. Rate can be programmed to 4, 8, or 16Hz. Min Measurement: A selectable display mode that shows the lowest thickness measured since being reset. High/Low Alarms: A selectable feature that produces an audible beep and displays a visual flag when the measured thickness extends beyond the set parameters.

  • Page 102: Maintenance And Troubleshooting

    The Magna-Mike 8500 is an industrial quality electronic instrument that requires very little maintenance. Most troubleshooting and maintenance procedures may be done by the user, however if problems persist, please call Panametrics-NDT for technical assistance (refer to Section 9.6). Probe If an unknown target error message occurs during calibration, it means that the gage is unable to identify the target ball.

  • Page 103: Battery

    910-198E 8/19/03 The hardware data information will appear on the Measure mode display. If the user presses directly on the probe tip with a nonmagnetic object, such as plastic, the INT Index number should not change by more than two counts. Large changes that occur may indicate that the tip is damaged and unable to provide reliable signals to the gage.

  • Page 104: Error Messages

    Error Messages Listed below are the most commonly seen error messages and problems. Follow the diagnostic recommendations listed. If the problem persists, please contact Panametrics-NDT or your local sales and service representative for technical assistance. Model 8500 Page 9-3...
  • Page 105 910-198E 8/19/03 “Do Calibration” during Quick Calibration (QCAL) This is not an error message, but a warning. If the target ball has been removed from the tip, and this message appears, it indicates that the Ball Off probe signal has drifted farther than what is typical between QCALs.
  • Page 106 8/19/03 910-198E “Host is Off Line...” The gage is configured to send thickness data through the RS-232 port, but the gage fails to receive the correct “ready” (DSR) signal from the external Datalogger. Verify the following: • External device is powered on •...

  • Page 107: Diagnostics

    Flash ROM. The user can easily change the operating program by connecting the gage to a personal computer, which allows Panametrics-NDT to offer operating program revisions and upgrades on diskettes, or via e-mail or FTP download.

  • Page 108: Repair And Technical Assistance

    8/19/03 910-198E Repair and Technical Assistance You may contact a Panametrics-NDT’ service representative by phone or e-mail. Please have the following information available: your company name, address, and telephone number; the model and serial number of your unit; and a description of the problem or request.
  • Page 109 910-198E 8/19/03 Page 9-8 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 110: Appendix I - Rs-232 Interface

    Insert the mating connector with the red dot upward, and push straight in until the connector snaps into place. Withdraw the connector by pulling straight out. Panametrics provides complete cables to connect the Magna-Mike 8500 directly to devices with standard DB-25 male and female connectors, as well as the IBM PC-AT 9 male pin serial I/O connector.
  • Page 111 910-198E 8/19/03 Electrical Definition Data is transmitted on one line (Data Out of Gage) and received on another line (Data Into Gage). Data transfer, consisting of ASCII-coded character strings, is a synchronous serial. Baud rate, word length, stop bits and parity are selectable from the keyboard. Data Format Listed below are the electrical specifications for data transmittal: Signal levels are RS-232 C/D compatible...

  • Page 112: Appendix Ii - I/O Formats

    8/19/03 910-198E APPENDIX II - I/O FORMATS The Magna-Mike 8500 is able to transmit data to any device through the RS-232 I/O connector. I/O formats are applicable in both single- send and batch-send transmissions. In order to view the current Serial I/O format or change it, press [SETUP] and go to the Communications Menu.
  • Page 113 910-198E 8/19/03 Each reading will have an ID number such as “001” (as shown below). The string will contain the reading, units, and flags. Note: the fifth and sixth flag field will be represented by a single digit: 1, 2, or 3 for the fifth flag;...
  • Page 114 8/19/03 910-198E Table II-1: Fifth and Sixth Flag Field Value Definitions Fifth Flag Value Sixth Flag Value (Target Type) (Probe Type) Probe Type: 1 Probe Type: 3 Probe Type: 6 (801PR, 802PR, 802PR- (802PR-105) (802PR-109, 802PR- 111, 802PR-112) 110) 1/16" Ball 1/16"...
  • Page 115 910-198E 8/19/03 F5: Thickness Reading Only +-.--- +-.--- +-.--- +-.--- F6: File Header, Thickness Reading Setup Table, and Comment FILE NAME: B FILE TYPE: SEQ+CUSTOM PT FILE DESCRIPTION: INSPECTOR ID: LOCATION NOTE: FILE DELETE PROTECTION: OFF THICKNESS UNITS FLAGS SU # --.--- L----- --.---...
  • Page 116 8/19/03 910-198E F7: File Header, Thickness Reading, and Comment FILE NAME: B FILE TYPE: SEQ+CUSTOM PT FILE DESCRIPTION: INSPECTOR ID: LOCATION NOTE: FILE DELETE PROTECTION: OFF THICKNESS UNITS FLAGS SU # --.--- L----- --.--- L----- --.--- L----- --.--- L----- F8: ID number, Thickness Reading, Setup Table, and Comment THICKNESS UNITS FLAGS SU #...
  • Page 117 910-198E 8/19/03 0.048 SU # LO-ALM HI-ALM UNITS 0.000 0.393 STATISTICS # OF THK: 4 MEAN: 0.0293 IN MEDIAN: 0.0265 IN STD. DEVIATION: 0.0142 IN # OF HIGH ALARMS: 0 % OF HIGH ALARMS: 0.00% # OF LOW ALARMS: 0 % OF LOW ALARMS: 0.00% # OF MINS: 1 MIN.

  • Page 118: Appendix Iii - Remote Commands Via

    8/19/03 910-198E APPENDIX III - REMOTE COMMANDS VIA RS-232 The Magna-Mike 8500 can be controlled from an external computer or programmable controller using the serial RS-232 cable. Most functions, which can be performed by pressing keys on the Magna- Mike 8500, may be done by transmitting commands to the gage via the serial cable.
  • Page 119 910-198E 8/19/03 Multiple-Character Commands Multiple-Character commands are case sensitive, and if appropriate, terminated with a carriage-return line-feed pair i.e., (\r\n). The commands listed below instruct the gage to send the host, (the sender of the command) either a file directory or file read from the gage. Send a File Directory: Command FORMAT: FILEDIR?\r\n \r is an escape sequence for carriage return.
  • Page 120 8/19/03 910-198E Single Character Commands Command ASCII Decimal Name Character Command Range Send Hold [SEND] Measure [MEAS] Calibrate [CAL] [ID#] Minimum [MIN] Save [SAVE] Send [SEND] Setup [SETUP] Slew Up Slew Down Slew Left Slew Right Enter [ENTER] File [2nd F] [ID#] Clear [2nd F] [SAVE] Memory...
  • Page 121 910-198E 8/19/03 Appendix III-4 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 122: Appendix Iv - Calibration Verification Form

    8/19/03 910-198E APPENDIX IV - CALIBRATION VERIFICATION FORM This document is intended to assist the customer with calibration verification of the Magna-Mike 8500 in conjunction with the calibration instructions in Section 2. The Magna-Mike 8500 is a user-calibrated instrument and is subject to potential changes in accuracy caused by usage and environment.
  • Page 123 910-198E 8/19/03 Magna-Mike 8500 System Data Using Basic Ball Calibration with 1/8" Target Ball and 801PR, 802PR, 802PR-102, or 802PR-111 Nominal Certif. Meas. Deviation Tolerance Within Thickness Thickness Thickness Tolerance? 0.010 ± inches inches inches inches 0.0005 inches 0.020 ± inches inches inches...

  • Page 124: Appendix V - Probes, Fixtures, And Targets For Special Applications

    New probes may have been designed since the publication of this manual, and Panametrics will evaluate requests for special modifications. Please contact Panametrics for more complete information regarding applications, price, and delivery.
  • Page 125 910-198E 8/19/03 • The -105 probe has a tip modified to fit into the groove of an automotive air-bag tear seam or similarly tight areas. The tar- gets for these probes are 1/16" (1.6mm) diameter ball, a 3/16" (4.8mm) diameter disk with a sharp edge, and a 1/2" (12.7mm) diameter disk with a square 1/32"...
  • Page 126 8/19/03 910-198E As the thickness increases however, the following resolution error values will supersede the fundamental error if greater than the fundamental: At 0.1200 inches or above, 0.0005 At 0.2000 inches or above, 0.0010 At 0.3000 inches or above, 0.0020 For example, at a thickness or 0.1600, the Basic Accuracy is + or - (0.0048 + 0.0005) or 0.0053.
  • Page 127 910-198E 8/19/03 Appendix V-4 Model 8500 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

This manual is also suitable for:

910-198e

Table of Contents

Save PDF