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This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies. Identification Key 061-CNC_tec_610510/12/R006-SM-EN-hg/tm/ac/she/sü/uh January 14, 2009 CNC 0610510/12 CNC 61.00...
Symbols Symbols The following table explains the symbols used in this manual for describing purpo- ses. Technical symbols and signs are supposed to be known and therefore not ex- plained. Symbol Meaning Warning: danger Warning: electrostatically sensitice devices (ESD) Warning: dangerous voltage Warning: hot surfaces Indicates general notes, to which special attention should be paid to.
Safety Instruction and Application Advice Safety Instruction and Application Advice According to Low-Voltage Directive 2006/95/EC Machine Guideline 2006/42/EC Electromagnetic Compatibility 89/336/EEC General Information Warning In principle, the complete installation, the initial operation and the maintenance must only be carried out by specialized staff! Specialized staff, according to this fundamental safety instruction, are persons, familiar with the installation, mounting, initial and per- manent operation of the product and, are qualified appropriately for...
Safety Instruction and Application Advice Appropriate Use Definition of the concepts acc. to IEC / EN 61800 - 3. Before initial operation, make sure that the machine will not expose danger (e.g. un- controlled moves). The conformity according to the safety standard EN 60204-1 and EN 61800-5-1 must have been proven.
Safety Instruction and Application Advice Installation The drive components are designed for fulfilling the degree of pollution 2 according to IEC 61800-1 / DIN EN 50178. The units can be loaded to their maximum up to a height of 1,000 m M.S.L (3,281 ft M.S.L.) For an operation in areas higher than 1,000 m M.S.L.
Safety Instruction and Application Advice In general, the operation can be made with residual current operated devices. Nev- ertheless, like all clocked units of the power electronics, also SIEB & MEYER´s prod- ucts can lead leakage currents via the earth system. Depending on the sensitivity of the residual current operated device and the installation type, the operation along with the device may arise problems.
Safety Instruction and Application Advice Guarantee The guarantee is only granted when the points are taken into consider- ation. This Safety Instruction and Application Advice does not assure any features. Warning A first programming carried out by SIEB & MEYER does not release the user from his duty to check programmed values for their correct- ness! These safety instructions must be kept!
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Safety Instruction and Application Advice Safety Instruction and Application Advice...
Unit Assembly Complying EMC Unit Assembly Complying EMC Warning The EC guidelines for the electromagnetic compatibility (EMC) must be taken into consideration for the initial operation of all SIEB & MEY- ER units! The manual “Unit Assembly Complying EMC“ is available in German and English and comprises the EMC guidelines Information regarding the professional grounding and wiring...
General Information General Information This manual describes the digital servo amplifier with integrated control functions of the series CNC 61.00, product line 0610510/12. The following information is provid- Safety Instruction and Application Advice Unit assembly complying EMC Possible connection possibilities...
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General Information Hardware Description CNC 0610510/12 CNC 61.00...
The CNC 61.00 is a digital control for high-dynamic servo drives. Synchronous and asynchronous AC servo motors can be driven. The power and the control components of the CNC 61.00 form a compact unit. The fields of application are, among others,...
Programming Executable programs (application program) are created with the CNC 61.00 system software on a PC. Machine functions are programmed in application programs consisting of command sequences that specify, for example, movement, PLC functions or reactions to user inputs.
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Automation System CNC 61.00 filter for eliminating possible arising mechanical vibrations (e.g. oscillat- ing couplings) full operatability with cable lengths of up to 100 m between CNC module and motor LEDs for diagnostic purposes space and cost-saving solutions due to the compact system CNC 61.00...
Automation System CNC 61.00 View of the Device 0610510 A description of the front panel can be found on page Hardware Description CNC 0610510/12 CNC 61.00...
Automation System CNC 61.00 View of the Device 0610512 A description of the front panel can be found on page CNC 61.00 Hardware Description CNC 0610510/12...
Dimensions Connections for Module Type 0610512 Hardware Description CNC 0610510/12 CNC 61.00...
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X50 - internal inputs (see page X51 - internal outputs (see page X52 - 24 V supply/thermal contact (see page X7, X8, X9 - connections to the bus system (see page X20 - motor connection (see page CNC 61.00 Hardware Description CNC 0610510/12...
0610512DF1000 Power Supply: 480 V-AC IP 20 7A/20A Current: Ser.-No. Meaning Module designation (0610512DF) with indication of the option module (1000), see page 67 Mains voltage System of protection rated current/peak current serial number Hardware Description CNC 0610510/12 CNC 61.00...
-15% per 1,000 m at heights > 1,000 m above mean sea level Weight 3.2 kg (0610510xx); 3.6 kg (0610512xx) Width 65.00 mm (0610510xx); 85 mm (0610512xx) Height (mounting device included) 318.00 mm Depth 173.00 mm CNC 61.00 Hardware Description CNC 0610510/12...
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< 1,000 m (3.281 ft) above M.S.L. Rated and peak currents are sine crest values. Specifications apply for 8 kHz operating frequency of the output stage. The device must be mounted in a vertical position! Hardware Description CNC 0610510/12 CNC 61.00...
(e.g. DF) only three-phase supply at directly grounded mains (see documentation "Unit Assembly Complying EMC", chapter "Connec- tion to different Supply System Types") chopper not active at heights < 1,000 m (3.281 ft) M.S.L. CNC 61.00 Hardware Description CNC 0610510/12...
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Technical Data Rated and peak currents are sine crest values. Specifications apply for 8 kHz operating frequency of the output stage. The device must be mounted in a vertical position! Hardware Description CNC 0610510/12 CNC 61.00...
According to the variant, the connectors and the assignment on the slot of the option module can vary! The variant of the option module must be specified when ordering the module. A later upgrading of the individual option modules is not possible! CNC 61.00 Hardware Description CNC 0610510/12...
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49 internal inputs page 51 internal outputs page 51 24 V supply/thermal contact page 52 Connector Meaning Description motor connection page 48 X7, X8, X9 connectors to the bus system page 46 Hardware Description CNC 0610510/12 CNC 61.00...
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Functional Description of the Connectors/Interfaces Connector Meaning Description J9 / J10 Adjustment of the ballast monitoring page 49 CNC 61.00 Hardware Description CNC 0610510/12...
X1 - Connection of Motor Measuring System (Feedback) 15-pole female Submin D connector The shield must be connected to the metal shell of the 15-pole Submin D connector and, if possible, to the motor connector. Hardware Description CNC 0610510/12 CNC 61.00...
Use a shielded cable with six leads, each 2 must be twisted. Twist mode: sine/sine, cosine/cosine, rotor/rotor; designation of the line, e.g. LIYCY 3 × 2 × 0.14. If the ther- mal contact is evaluated a shielded cable with 8 leads (4x2 twisted-pairs of wires) must be used. CNC 61.00 Hardware Description CNC 0610510/12...
(24 V) If no thermal motor protection is connected, pin 15 and pin 7 must be bridged. Use a shielded cable. Connect the shield with largest surface to the connector shell. Hardware Description CNC 0610510/12 CNC 61.00...
5 pairs of wires must be used. For incremental encoders without difference voltage signal, the pins 9 and 11 must be supplied with 5 V (pin 8). Connect the shield with largest surface to the connector shell. CNC 61.00 Hardware Description CNC 0610510/12...
SSI clock + UB0- In combination with UB0+ second dif- In combination with UB0+ second dif- ferential signal pair shifted by 90° ferential signal pair shifted by 90° Not assigned Not assigned Ground Ground Hardware Description CNC 0610510/12 CNC 61.00...
Angle Pulse Inputs The module permits connection of two incremental encoders (2./3. measuring sys- tem) to the CNC 61.00. Incremental encoders with 5 V output level can be used. For the 2./3. measuring system an external supply is required. 8.2.5.1...
MODLINK, CAN CAN, analog input View of the module, see page 22 The desired bus system must be specified when ordering the mod- ule. A later upgrading of the option module is not possible! Hardware Description CNC 0610510/12 CNC 61.00...
Function VCC_EXT Supply for terminating resistors Not assigned AnalogIN+ Positive analog input signal CAN+ Data signal 8 7 6 5 4 3 2 1 CAN- AnalogIN- Negative analog input signal Not assigned GND_EXT Ground CNC 61.00 Hardware Description CNC 0610510/12...
5.2nF. Example: If the cable capacity is 0.26nF per meter, the maximum admissible length of the motor cable is 20m. Warning The maximum cable capacity is 5.2 nF. The maximum cable length is 100m. Hardware Description CNC 0610510/12 CNC 61.00...
If the main voltage supply is turned off, make sure that all three mains phases are also turned off! For this reason a main con- tactor with positively driven contacts must be used. CNC 61.00 Hardware Description CNC 0610510/12...
If the main voltage supply is turned off, make sure that all three mains phases are also turned off! For this reason a main con- tactor with positively driven contacts must be used. Hardware Description CNC 0610510/12 CNC 61.00...
(Normal/nut runner). Predefined inputs and out- puts, such as emergency stop, or the inputs Start, IO and NIO of the nut runner, should not be programmed differently in the application. CNC 61.00 Hardware Description CNC 0610510/12...
Apply a voltage of 24 V to pin 23 and pin 24 by connecting an external power supply. Pin 22 must not be used/assigned. A diagram showing the wiring of the 24 V (internal/external) can be found in the chap- ter "Wiring of 24 V (internal/external)“, page Hardware Description CNC 0610510/12 CNC 61.00...
The supply voltage of 24 V of the connectors for the internal inputs and outputs may only be used for supplying thermal contacts, LEDs, switches or similar components. Never connect the lines of 24 V of the individual axes! CNC 61.00 Hardware Description CNC 0610510/12...
= 0 and motor- PTC (NTC) is not correctly connected Temperature controller OFF the connection from the CNC61 to the PTC is in- terrupted Hardware Description CNC 0610510/12 CNC 61.00...
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The internal or external 24 volts are used for generating the message/signal lines for the power module. This means that if this voltage is not provided, 0 volt will be applied to the signal lines which will be interpreted as overvoltage/undervoltage by the CNC 61.00! CNC 61.00...
Status of Controller - RON LED RON Meaning controller ON controller Off 8.3.4 Operation Indication - CNC LED CNC Meaning CNC operation REMOTE operation 8.3.5 Indication "Remote Control“ - REM LED RIO Meaning CNC operation REMOTE operation Hardware Description CNC 0610510/12 CNC 61.00...
MP and GND a voltage signal can be measured which is proportional to the current speed value. This output can be useful in order to de- termine the resonance behavior of the machine. CNC 61.00 Hardware Description CNC 0610510/12...
In other cases, the axis address of the device is modified if the coding selector is set to a value un- equal F. Hardware Description CNC 0610510/12 CNC 61.00...
When using an external ballast resistor this fuse must be re- moved. fuse for the logic supply, 1 A semi time-lag fuse (0360510 SC + SF); 0.63 A semi time-lag fuse (0360510 DC + DF + EC + EF). CNC 61.00 Hardware Description CNC 0610510/12...
General Information Regarding the Wiring General Information Regarding the Wiring General Information The cables described in this section correspond to the requirements, SIEB & MEYER AG demands for the correct function of the cable connection. If cables are exposed to mechanical strain inside of the machine, e.g. in trailing chains or similar components, the machine manufacturer must take care for only us- ing adequate cables.
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General Information Regarding the Wiring The following correction factors are provided for deviating ambient temperatures: Ambient temperature T [°C] Correction factor 1,15 1,08 1,00 0,91 0,82 0,71 0,58 Cross-sections of round conductors The standard values of the cross-section of round copper conductors as well as the approximate ratio of metric ISO and AWG/MCM values are shown in the following table.
General Information Regarding the Wiring Difficulties of Ground Loop Even if all ground points seem to have an identical potential, potential differences can be produced in a ground system by coupling RF signals into a special machine com- ponent (e.g. motor lines clocked to high-frequency). The magnetic fields that are pro- duced can be the reason for interferences in the machine or in the control.
General Information Regarding the Wiring Motor Cable Use shielded conductors for the motor in order to keep interference as low as possi- ble (line cross-section according to the table). If possible, the shield should be con- nected with both ends and largest surface. If this is not possible, the shield should be connected with one end to the shield bar which can be supplied by SIEB &...
General Information Regarding the Wiring Cables for the Rotor Position Detection Use shielded lines and shielded Submin D shells for wiring the different measuring systems. The shield must be connected to the Submin D shell at the servo module side and to the housing of the measuring system. Examples for the use of conductors: Motors with resolver LIYCY 3 x 2 x 0.14 or 4 x 2 x 0.14 for motors with integrated thermal contact.
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General Information Regarding the Wiring Hardware Description CNC 0610510/12...
The following table shows the combinations which are available at the moment: Option Variant 61020043 A 61020043B 61020043E 61020043F 61020043G 61020043H 61020043 I 61020043J Please take into account that a later upgrading of the option modules won't be possible. CNC 61.00 Hardware Description CNC 0610510/12...
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(beginning on page 72), or two analog inputs (page 76). switch switch sensitivity 1 mV/V, 2 mV/V for X13 / X14 (page switch COM3 serial interface, page 69 COM3 COM2 COM2 PROFIBUS connection, page 69 Hardware Description CNC 0610510/12 CNC 61.00...
"Communication protocol DNC 61.00 for Bus Con- nections". The status of the bus is displayed via the LED on the front panel of the option module: Meaning green Profibus active CNC 61.00 Hardware Description CNC 0610510/12...
(connectors from ERNI or SIEMENS) and must be provided at both "sides" of the bus. Master CNC61 CNC61 CNC61 z. B. SPS, PC Busabschluss Busabschluss Pin 6 390 S Pin 3 220 S Pin 8 390 S Pin 5 Stecker für den Busabschluss Hardware Description CNC 0610510/12 CNC 61.00...
Profibus: 5 S&M Profibus: 3 S&M Komponente Komponente Adresse im Adresse im Modul: 2 Modul: 0 Software Detailed information on the software can be found in the manual "Communication Protocol DNC 61.00 for Bus Connections". CNC 61.00 Hardware Description CNC 0610510/12...
Supply voltage of -12 V for transducer X14 - Transducer 2 active 9-pole female Submin D connector Function Transducer input 2 Supply voltage of +12 V for transducer Supply voltage of -12 V for transducer Hardware Description CNC 0610510/12 CNC 61.00...
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(T_ACTx of the unloaded transducers) into this parameter. T_ADJ [0..1] In order to calibrate the active transducers an output (calibrating signal, TTL level) can be set with this parameter. This parameter applies to both transducers. CNC 61.00 Hardware Description CNC 0610510/12...
Supply voltage of -5 V for transducer X14 - Transducer 2 passive 9-pole female Submin D connector Function Transducer input 2- Supply voltage of +5 V for transducer Transducer input 2+ Supply voltage of -5 V for transducer Hardware Description CNC 0610510/12 CNC 61.00...
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0 and 15 can be entered in this parameter. lowest load of the bridge highest detuning of the bridge no detuning Via the variable T_ADJ both passive transducers are tuned simultaneously. CNC 61.00 Hardware Description CNC 0610510/12...
These parameters define the offsets for both analog inputs. A deviation to the zero point of the analog input value can be compensated by entering the actual converter value (T_ACTx of the unloaded inputs) into this parameter. Hardware Description CNC 0610510/12 CNC 61.00...
(32 bits) word TBL7: access to a true (64 bits) value SET NA, ;writes the content of the numerical accumu- TBL5[0] lator ;into the field with index 0 of the ;word-oriented table 5 (16 bits) CNC 61.00 Hardware Description CNC 0610510/12...
On the front panel of the option module, only the connections required for the respec- tive variant are provided. LEDs Analog outputs, page page 79 Analog input, page page 80 PROFIBUS connection, page page 80 Hardware Description CNC 0610510/12 CNC 61.00...
Analog output 1 AGND (reference ground for analog output 1) X17 - Analog Output 2 9-pole female Submin D connector Function Analog output 2 Reference voltage +10 V AGND (reference ground for analog output 2) CNC 61.00 Hardware Description CNC 0610510/12...
"Communication protocol DNC 61.00 for Bus Con- nections". The status of the bus is displayed via the LED on the front panel of the option module: Meaning green Profibus active Hardware Description CNC 0610510/12 CNC 61.00...
(connectors from ERNI or SIEMENS) and must be provided at both "sides" of the bus. Master CNC61 CNC61 CNC61 z. B. SPS, PC Busabschluss Busabschluss Pin 6 390 S Pin 3 220 S Pin 8 390 S Pin 5 Stecker für den Busabschluss CNC 61.00 Hardware Description CNC 0610510/12...
Profibus: 5 S&M Profibus: 3 S&M Komponente Komponente Adresse im Adresse im Modul: 2 Modul: 0 Software Detailed information on the software can be found in the manual "Communication Protocol DNC 61.00 for Bus Connections". Hardware Description CNC 0610510/12 CNC 61.00...
On the front panel of the option module, only the connections required for the respec- tive variant are provided. LEDs connections for two active/passive transducers (beginning on page 86) and for two analog inputs (page COM3 COM3 serial interface,page 90 COM2 COM2 INTERBUS, page 84 CNC 61.00 Hardware Description CNC 0610510/12...
10.3.1 X11/X12 - INTERBUS The Interbus interface expands the CNC 61.00 as remote bus participant in the In- terbus. The interface occupies 4 words (64 bits) in the address range and is adjusted to ID=3 (identification). The status of the bus is displayed by three LEDs on the front...
ID=3 digital IO module ID=127 analog input module/output module ID=227 DRIVECOM module with PCP channel The cables for the connection of the Interbus can be ordered at SIEB & MEYER (or- der number K61.08.xxx). CNC 61.00 Hardware Description CNC 0610510/12...
-12 V for transducer X14 - Transducer 2 active 9-pole female Submin D connector Function transducer input 2 supply voltage of +12 V for transducer supply voltage of -12 V for transducer Hardware Description CNC 0610510/12 CNC 61.00...
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(T_ACTx of the unloaded transducers) into this parameter. T_ADJ [0..1] In order to calibrate the active transducers an output (calibrating signal, TTL level) can be set with this parameter. This parameter applies to both transducers. CNC 61.00 Hardware Description CNC 0610510/12...
-5 V for transducer X14 - Transducer 2 passive 9-pole female Submin D connector Function transducer input 2- supply voltage of +5 V for transducer transducer input 2+ supply voltage of -5 V for transducer Hardware Description CNC 0610510/12 CNC 61.00...
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0 and 15 can be entered in this parameter. lowest load of the bridge highest detuning of the bridge no detuning Via the variable T_ADJ both passive transducers are tuned simultaneously. CNC 61.00 Hardware Description CNC 0610510/12...
Supply for terminating resistors Ground Software Access In the application program the interfaces can be operated via the commands ARD, AWL, AWR and Atxt (COM2) as well as BRD, BWL, BWR and Btxt (COM3). Hardware Description CNC 0610510/12 CNC 61.00...
These parameters define the offsets for both analog inputs. A deviation to the zero point of the analog input value can be compensated by entering the actual converter value (T_ACTx of the unloaded inputs) into this parameter. CNC 61.00 Hardware Description CNC 0610510/12...
(32 bits) word TBL7: access to a true (64 bits) value SET NA, ;writes the content of the numerical accumu- TBL5[0] lator ;into the field with index 0 of the ;word-oriented table 5 (16 bits) Hardware Description CNC 0610510/12 CNC 61.00...
Electric Performance Dimensioning Electric Performance Dimensioning Experience shows that questions arise during the dimensioning of a drive when se- lecting output stages and power supplies. This chapter shall make clear the physical background and shall help to dimension correctly the electronic components. 11.1 Components 11.1.1...
Electric Performance Dimensioning Output performance In practice, a maximum permanent power is specified for power supply units, since the supply voltage is assumed to be constant. As the limitation in the power supply unit is determined by the load carrying capacity of the diodes, the maximum perma- nent power depends on the supply voltage and the type of supply.
Electric Performance Dimensioning Torque constant The torque constant specifies the ratio between the motor current and the motor torque (Nm/A). The torque constant is the result of the required maximum speed, dy- namics, the efficiency and the quality of the magnetic material. Inductive coil resistance ω...
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Electric Performance Dimensioning 2,000 RPM At 2,000 RPM, the motor requires a voltage of U = R × I + e.m.f. × n = 1 Ω × 30 A + 50 V / (1,000 RPM) × (2,000 RPM) = 130 V. From this results a power of P = 130 V ×...
Appendix: Manufacturers 12.1.3 Shield Terminal Blocks Shield terminal blocks for EMC busbar Type PHOENIX-Material-No. 302 51 63 SK14 302 51 76 SK20 302 51 89 SK35 302 64 63 Which one of the following shied terminal blocks is required is indicated below the according connectors in the chapter "Connector Pin Assignment".
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Appendix: Manufacturers List of Manufacturers...
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Appendix: Revisions Appendix: Revisions This appendix describes alterations in comparison with previous versions of the man- ual. CNC 61.00 Series CNC 61.05.10/12 Hardware Description 061-cnc-tec61.05.10/12/R001-SM-EN-hg/tm/ac/she November 28, 2003 Separation of the documentation for the two devices 61.05.10/12 and 61.05.20 with adequate adaptation and modification of technical drawings and data.
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