Vermeer Navigator D7 11 Series Operator's Manual
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Vermeer Navigator D7 11 Series Operator's Manual

Vermeer Navigator D7 11 Series Operator's Manual

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D7x11 Series II
Navigator ® Horizontal Directional Drill
Operator's
Manual
D7x11_series_II_o4_01
Serial No. 769 -
Order No. 105400AJ1
Cabled Assembly Order No. 296306611

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Summary of Contents for Vermeer Navigator D7 11 Series

  • Page 1 D7x11 Series II Navigator ® Horizontal Directional Drill Operator’s Manual D7x11_series_II_o4_01 Serial No. 769 - Order No. 105400AJ1 Cabled Assembly Order No. 296306611...
  • Page 2 This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
  • Page 3 NOTE: Right and left sides of the machine are determined by facing the power vises while seated at the controls. RADEMARKS VERMEER, VERMEER Logo and NAVIGATOR are registered trademarks of Vermeer Manufacturing Company. DIGITRAK is a trademark of Digital Control, Inc.
  • Page 4 ATENTS This machine may be covered by one or more of the following patents: AU 756,936 US Des. 396,837 US 5,944,121 US 6,435,286 US 6,588,516 US 6,880,430 CA D 79,593 US 5,237,888 US 6,109,367 US 6,439,319 US 6,651,755 US 6,886,644 CC 961801735 US 5,291,964 US 6,119,376...
  • Page 5 EXTENDED WARRANTY OPTIONS ARE AVAILABLE FOR PURCHASE. WARRANTY TERMS During the Limited Warranty period specified above, any defect in material or workmanship in any warranted item of Vermeer Industrial Equipment not excluded below shall be repaired or replaced at Vermeer's option without charge by any authorized independent Vermeer dealer.
  • Page 6 Transportation costs, if any, of transporting to the Vermeer dealer. Freight costs, if any, of transporting replacement parts to the Vermeer dealer. The travel time of the Vermeer dealer’s service personnel to make a repair on the retail purchaser’s site or other location. In no event shall Vermeer’s liability exceed the purchase price of the product,...
  • Page 7 Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage. (13) Accessory systems and electronics not of Vermeer’s manufacture are warranted only to the extent of such manufacturer’s respective Limited Warranty if any. (14) Downhole toolage is not covered under this warranty.
  • Page 8 NO DEALER WARRANTY. The selling dealer makes no warranty of its own and the dealer has no authority to make any representation or promise on behalf of Vermeer or to modify the terms or limitations of this warranty in any way.
  • Page 9 Equipment Limited Warranty (the “Standard Limited Warranty”) for the Covered Components of the Specified Models of New Vermeer Industrial Equipment for the Lifetime of the Equipment provided that such Equipment is operated and maintained in accordance with the directions and instructions set forth in the Operator's and Maintenance Manuals. All conditions, exclusions and limitations of the Standard Limited Warranty apply.
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  • Page 11 Receiving and Delivery Report EALER Check or perform the following: ___ Check for shipping damage or shortage. ___ Check that work area cones are supplied with the machine. ___ Check that certificates for electrically insulated gloves (1 pair) and boots (2 pairs) are supplied with the machine. ___ Check machine for loose bolts.
  • Page 12 ___ Check belts for proper tension. ___ Check coolant level and antifreeze concentration. ___ Check radiator hose clamps. ___ Check engine for proper operation. Hydraulics ___ Check hydraulic fluid level. ___ Check controls for proper operation. ___ Check all hydraulic components for leaks or damage. ___ Check vise cylinder pressure and operation (3000 psi on Thrust Pressure Gauge).
  • Page 13 EALER USTOMER NFORMATION dealer owner address address city city state / province state / province zip / postal code zip / postal code country country D7x11 Series II Navigator Directional Drill Receiving and Delivery Report iii...
  • Page 14 ACHINE DENTIFICATION UMBER ECORD Model Number Serial Number NGINE DENTIFICATION UMBER ECORD Engine Model Number Engine Serial Number iv Receiving and Delivery Report D7x11 Series II Navigator Directional Drill 4_00...

  • Page 15: Table Of Contents

    Table of Contents Safety Messages ......10-1 Rack/Stabilizer Control - Transport Station ... . 20-11 Safety Symbol Explanation .
  • Page 16 Radio Channel - Change ......30-9 Turnbuckle - Adjust ......30-23 Battery Condition .
  • Page 17 Radio Communication to Stop Drilling Operation ..40-3 Starting Procedure ....... . . 50-1 Radio Communication to Resume Drilling Operation .
  • Page 18 Pilot Bore ........50-13 Pullback - Start .
  • Page 19 Portable Breakout System Torque Values ... . . 55-12 Portable Breakout System True Torque ... . 55-13 Portable Breakout System Tongs - Remove ... . 55-14 Portable Breakout System Tong Chain - Adjust .
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  • Page 21: Safety Messages

    Section 10: Safety Messages General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual where a potential hazard may occur if the instructions or procedures are not followed. A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol. Safety signs with signal word “DANGER”, “WARNING”, or “CAUTION”...
  • Page 22 WARNING: Check machine before operating. Machine must be in good operating condition and all safety equipment installed and functioning properly. WARNING: Wear personal protective equipment. Dress properly. Refer to the Preparation section, “Personal Protection,” page 40-4. WARNING: Keep spectators away. WARNING: Engine exhaust can asphyxiate.
  • Page 23 WARNING: Pressurized fluid can penetrate body tissue and result in serious injury or death. Leaks can be invisible. Keep away from any suspected leak. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system.

  • Page 24: Fire Extinguisher

    WARNING: Hot fluid under pressure can scald. Allow engine to cool before opening radiator cap. WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual, could result in serious injury or death. This machine is to be used only for those purposes for which it was intended as explained in this Operator’s Manual.

  • Page 25: Welding Precautions

    Section 11: Welding Precautions ELDING LERT LECTRONIC OMPONENTS Attention: Electric components will be damaged if not unplugged before welding. Read manual for location of components and instructions to unplug before welding. Electronic modules and controllers will be damaged from stray voltages and currents generated during welding.
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  • Page 27: Intended Use

    Section 15: Intended Use The Vermeer D7x11 Series II Navigator Horizontal Directional Drill is designed solely for use in creating horizontal bores through the earth. Utilities are typically installed in these underground bores during pullback. Always use the drill in accordance with the instructions contained in this Operator’s Manual, safety signs on the machine, and other material provided by Vermeer Corporation.
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  • Page 29: Controls

    Section 20: Controls Strike Alert Controls Alarm Cancel Button Push after Strike Alert alarm sounds and the cause has been corrected. Test Button Push to test voltage and current sensing circuits. Alarm on drill unit must sound. NOTE: Test Strike Alert system with voltage stake fully inserted into the ground.

  • Page 30: Remote Lockout Controls

    Remote Lockout Controls EMOTE OCKOUT RANSMITTER ONTROLS NOTE: In order for the remote transmitter to function, machine ignition key must be ON. (1) Power ON/OFF Button Press and hold until yellow light flashes......ON Press and hold until all lights are off .

  • Page 31: Indicator Lights

    Indicator Lights Flashing or steady lights indicate various operating conditions. LOCKOUT Mode Light Red steady..... .drill rotation, thrust/pullback, ........and fluid locked out RUN Mode Light Green steady .

  • Page 32: Remote Lockout Machine Controls

    EMOTE OCKOUT ACHINE ONTROLS Alarm Cancel Button Press to cancel continuously sounding alarm (2) when radio communication is not established. Buzzer Buzzer sounds with a series of beeps or continuous tone to indicate various operating and Remote Lockout system conditions. Indicator Lights Flashing or steady lights indicate various operating conditions.

  • Page 33: Remote Lockout Battery Charger

    EMOTE OCKOUT ATTERY HARGER Battery Charger Insert remote transmitter battery into charger. Amber light (A), located on the charger, flashes when battery is fully charged. Green light (B) indicates charger is receiving power. Battery Charger Outlet Ensure charger plug is fully inserted into outlet. Remote Lockout Transmitter Storage NOTE: Transmitter storage for machine serial numbers 494–496 is inside the engine compartment, under the hood (D).

  • Page 34: Remote Lockout Indicators

    EMOTE OCKOUT NDICATORS TRANSMITTER INDICATORS INDICATION FUNCTION/STATUS Green RUN Light Steady RUN mode. Machine not locked out. Flashing Lockout requested; waiting for confirmation. Red LOCKOUT Light Steady LOCKOUT mode. Machine is locked out. Yellow Light Flashing No radio communication between transmitter and machine. Double flashing Remote is in Registration mode.

  • Page 35: Engine Controls

    Engine Controls NGINE PERATION ONTROLS Key Switch Counterclockwise ......glow plugs (ON) (Wait for Glow Plug Indicator Light to go out before starting engine.) Center position .

  • Page 36: Battery Ground Disconnect

    Engine Shutoff Button Press to shut off engine........Pull out before restarting engine .

  • Page 37: Engine Monitors

    NGINE ONITORS Oil Pressure Warning Light Comes on when ignition switch is ON and oil pressure is low. Coolant Temperature Warning Light Comes on if coolant becomes too hot. Alternator Warning Light Comes on when ignition switch is ON and alternator is not charging. Glow Plug Indicator Light Comes on when Ignition Switch is turned to RUN.

  • Page 38: Transport Station Controls

    Transport Station Controls RACK ROUND RIVE ONTROLS Left Track Push ........move forward Pull .

  • Page 39: Setup Controls

    Setup Controls TABILIZER ONTROL RANSPORT TATION (1) Rack Angle/Rear Stabilizer Push ......... . tilts rack Pull .

  • Page 40: Drill Station Controls

    Drill Station Controls PERATOR RESENCE ONTROLS Operator Presence Switch The machine is equipped with an Operator Presence system in the seat. The operator must be sitting in the seat for drill rotation and drill thrust to function. NOTE: Ground Drive controls do not function with an operator in the seat.

  • Page 41: Auxiliary Outlet

    UXILIARY UTLET 12-Volt Accessory Outlet Use connector (1) to operate a 12-volt 150-watt electrical accessory. A 15-amp breaker protects the circuit. USES Fuses (1) protect electrical circuits and are located inside the engine compartment. When replacing them, use fuses with the correct rating to prevent damaging electrical system.

  • Page 42: Power Vise Controls

    OWER ONTROLS Front Vise Clamp Button Press and hold until clamped....clamp lower drill rod Front Vise Release Button Press and hold until fully released ..release lower drill rod Rear Vise Button Press and hold .

  • Page 43: Drilling Controls - Rotation

    RILLING ONTROLS OTATION Drill Rotation Handle Push....... . rotate counterclockwise Use for uncoupling threaded drill rod.

  • Page 44: Drilling Controls - Thrust

    RILLING ONTROLS HRUST Thrust/Pullback Handle Push ........thrust drill forward Pull .
  • Page 45 Flow Control Knob Clockwise ....... . increase fluid flow Counterclockwise ......decrease fluid flow Drilling Fluid Flow Meter (Option) Display shows drilling fluid flow in gallons per minute.

  • Page 46: Rod Joint Position Indicator

    OINT OSITION NDICATOR When pointer (1) aligns with mark on rod box (2), the rod joint is positioned between front and rear vises. The power vises can then be used to clamp the drill rods and loosen the joint. 20-18 Controls D7x11 Series II Navigator Directional Drill...

  • Page 47: Overview

    Section 30: Overview Remote Lockout Overview IMPORTANT: The Remote Lockout system is not intended to replace good verbal radio communication. Radio communication is essential to the Remote Lockout system process. Refer to the Preparation section, “Warning Safety Signs and Operating Instructions,” page 40-2, for complete information.

  • Page 48: Remote Lockout System Component Identification

    • Before attempting any tooling change or attaching a product to be pulled in. • Before attempting to apply any wrench or other tool to drill string. • Before manually adding or removing drill rod from drill string. • Before entering an exit pit. EMOTE OCKOUT YSTEM...

  • Page 49: Power On/Off Button

    Power ON/OFF Button The Remote Lockout system can be turned on by pressing Power ON/OFF Button (1) and holding for 2 seconds, or by pressing Lockout Button (2). Press Power ON/OFF Button (1) and hold for 2 seconds to shut off transmitter power. When the remote transmitter power is on, at least one light should be illuminated.

  • Page 50: Remote Lockout - Hydraulic Lockout Test

    Test lockout of thrust and rotation by moving Thrust and Rotation Levers out of NEUTRAL. Thrust and Rotation must not function. If Thrust or Rotation moves, contact your Vermeer dealer. After successful Lockout test, press and hold the green button (3) for two seconds to return to Drill mode.

  • Page 51: Remote Lockout - Engine Shutdown Test

    Step 5: Press and hold red Lockout Button (2) for two seconds. Red light will illuminate. Machine is now in Lockout mode, and engine must shut down. If engine does not shut down, contact your Vermeer dealer immediately. After successful Lockout test, press and hold the green button (3) for two seconds to return to Drill mode.

  • Page 52: Hydraulic Lockout Or Engine Shutdown Option

    YDRAULIC OCKOUT OR NGINE HUTDOWN PTION The Remote Lockout system is equipped with an option to operate as either a hydraulic lockout (default) or an engine shutdown system. Engine Lockout Connector (light green and black wires) Hydraulic Lockout Connector (light green and orange wires) To change system to Engine Shutdown: Step 1: Move ignition key to OFF position and remove shield on control panel.

  • Page 53: Loss Of Remote Transmitter Signal

    OSS OF EMOTE RANSMITTER IGNAL A loss of signal indicates that the remote transmitter and machine are not communicating with each other. Reasons for a loss of signal are: • Remote transmitter is too far away from the machine. Range is up to 3300 ft (1 km). •...

  • Page 54: Remote Registration

    EMOTE EGISTRATION If the Remote Lockout system base or transmitter are replaced, registration of the two units must take place. Step 1: Turn remote transmitter ON. Press and hold red Lockout and black Power Step 2: On/Off Buttons (1) until yellow “No Communications”...

  • Page 55: Radio Channel - Change

    ADIO HANNEL HANGE When operating two machines in close proximity, communication may be affected. Changing radio channels will correct this problem. Changing radio channel is possible only when remote is communicating with machine (yellow light is not flashing). With remote transmitter near the machine, push and hold black Power ON/OFF Button and green RUN Button simultaneously until yellow light flashes.

  • Page 56: Remote Lockout System - Start

    EMOTE OCKOUT YSTEM TART Step 1: Remove battery from charger and install in remote transmitter. Step 2: Sit in the operator’s seat and turn ignition key to RUN position. Turn remote transmitter on by pressing Power ON/OFF Button and holding for 2 seconds. Step 3: Step 4: Press and hold Run Button for 2 seconds to select RUN mode.

  • Page 57: Lockout Procedure - With Remote Lockout

    OCKOUT ROCEDURE EMOTE OCKOUT DANGER: Rotating drill string can kill. Unexpected start-up possible. Lock out before working on drill string. It is essential that the machine is locked out before entering an exit pit, changing tools, repairing drill rod, manually adding or removing drill rod, or performing any other work on the drill string or tools.

  • Page 58: Resuming Operation After Remote Lockout

    NOTE: Anytime a Remote Lockout command is not successful, ensure machine is running, is in Drill mode (operator seated at controls), and that transmitter is within range. If problem still exists, contact your Vermeer dealer to determine the source of the problem.

  • Page 59: Lockout Procedure - Without Remote Lockout System

    OCKOUT ROCEDURE ITHOUT EMOTE OCKOUT YSTEM DANGER: Rotating drill string can kill. Unexpected start-up possible. Lock out before working on drill string. It is essential that the machine is locked out before entering an exit pit, changing tools, repairing drill rod, manually adding or removing drill rod, or performing any other work on the drill string or tools.

  • Page 60: Drill Rod And Tools

    DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result. Use only drill rods, drilling tools, and breakout device described in this manual or approved by Vermeer Corporation. IMPORTANT: • Before using a new drill rod, tap drill rod against a hard surface, such as a wood block, to dislodge scale and rust inside.

  • Page 61: Drill Tool Connections

    RILL ONNECTIONS Drill tools that must be removed to attach a backreamer to the drill string must have the straight thread joint with hex collar. Drill tools with a straight thread joint and hex collar connection are not torqued and do not require breakout tools to uncouple the joint.

  • Page 62: Drill Tool Assemblies

    RILL SSEMBLIES Direct Coupled Mini Drill and Pullback Head (End Load Sonde) IMPORTANT: The direct coupled Mini Drill Head is restricted for use in drilling applications where the service line will be pulled back with the Mini Drill Head still attached to the drill string. Do not use the Mini Drill Head if drill head removal is necessary before pullback.

  • Page 63: Drilling Head Assembly (Side Load Sonde)

    Drilling Head Assembly (Side Load Sonde) Step 1: Choose a bill (1) to match soil conditions, desired hole size, and type of service. Step 2: Attach bill to drill head (2) using mounting bolts (3). Torque bolts to 35 ft-lb (47 Nm). NOTE: A variety of transmitters (4) are available that will fit inside drill head cavity.

  • Page 64: Trihawk Drill Head Assembly

    Trihawk Drill Head Assembly The Trihawk drill head (1) is used for digging in conditions too extreme for conventional drill heads. The Trihawk drill head uses different lengths of teeth (2) for different conditions encountered. The bit contains carbide buttons (3) for greater drill head durability.

  • Page 65: Trihawk Drill Housing Assembly

    Trihawk Drill Housing Assembly Grease threads of adapter (1). Step 1: Step 2: Hand assemble transmitter housing (2) and adapter to the starter rod. Step 3: Connect to starter rod using hex collar assembly. NOTE: A variety of transmitters are available that will fit inside drill head cavity.

  • Page 66: Pvc Pipe Pulling (Option)

    PVC P ULLING PTION The PVC puller assembly is used to pull PVC pipe back through the bored hole. Kits are available for pulling 2, 3, or 4″ PVC pipe. Step 1: Assemble pipe lengths (if more than one) with the PVC puller (1). Step 2: Pass pull chain (5) through pipe.

  • Page 67: Reamer Installation

    Reamer Carrier - Intended Use Vermeer reamer carriers are used to lift heavier reamers weighing more than 50 lb (23 kg). The carrier provides an easy method of installing or removing reamers at the exit site while the machine is locked out. While holding the reamer with the carrier, the reamer can be turned by hand without rotating the drill string.

  • Page 68: Reamer Carrier Components

    Reamer Carrier Components The reamer carrier has a sliding frame (1) for adjustment to fit various size reamers and drill tools. Remove hairpin and pin (2) to adjust slide. The pin end (3) of the reamer carrier, located at bottom of sliding frame, connects to reamer and can be exchanged with a variety of reamer types by removing pin (4).

  • Page 69: Reamer Carrier - Lift

    Reamer Carrier - Lift Ensure drilling machine has been locked out. Step 1: Step 2: Attach chain to lift points (3) on reamer carrier. Step 3: Securely attach chain to hook on a suitable lifting device, such as a backhoe. Step 4: Carefully lift reamer carrier and position reamer to align reamer with drill rod/starter drill rod.

  • Page 70: Reamer - Connect With Threaded Connection

    Reamer - Connect with Threaded Connection Ensure drilling machine has been locked out. Step 1: Step 2: Ensure components are clean. Step 3: Lubricate threaded end of reamer. Step 4: Align reamer with drill string and manually turn reamer by hand until reamer is completely threaded onto drill string.

  • Page 71: Reamer - Connect With Hex Collar Connection

    Reamer - Connect with Hex Collar Connection Step 1: Ensure drilling machine has been locked out. Step 2: Ensure components are clean. Step 3: Lubricate threaded end of reamer. When aligned with rod, manually Step 4: rotate reamer to begin threading reamer into rod.

  • Page 72: Locator System

    Locator System The ability to locate the drill head is paramount to the success of any bore. Failure to use proper locating techniques can result in the drill head becoming lost, coming out in the wrong location, or missing the intended target altogether.

  • Page 73: Rod Joints - Tighten

    Rod Joints - Tighten Refer to Drill Rotation Gauge (1) to check rotation torque pressure when tightening rod joints. Tighten rod joints to 2000 psi (138 bar) reading on gauge (automatically limited by torque limiter). Rod Joint Position Indicator When drive head pointer (1) aligns with rod box mark (2), the rod joint is positioned between front and rear vises.

  • Page 74: Auto Greaser (Option)

    Auto Greaser (Option) The machine may be equipped with an auto greaser (1) for lubricating drill rod threads. Press Auto Grease Button (2) on right joystick to release grease. To increase or decrease amount of grease discharged by auto greaser, loosen adjustment nut (3), and rotate threaded rod (4) IN to decrease grease amount, or OUT to increase grease amount.

  • Page 75: Drill Rods - Add To Drill String

    Drill Rods - Add to Drill String DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result. Always use the power vise to make or break joints at the machine. NOTE: The floating drive head will move forward as rods thread. Drive drill rod into the ground.
  • Page 76 Step 9: Slowly thread drive chuck into the rod. The drive head will move forward as the joint tightens. DANGER: Rotating drill string can kill. Do not hold drill rod by hand when rotating drive chuck to thread rod joints. With minimum thrust, full rotation, and with front vise (2) clamped on downhole rod, Step 10: thread upper rod into lower rod and tighten joint to 2000 psi (138 bar) reading on gauge...

  • Page 77: Drill Rods - Remove From Drill String

    Drill Rods - Remove from Drill String DANGER: Rotating drill string can kill. Do not hold drill rod by hand when rotating drive chuck to thread rod joints. NOTE: The floating drive head will move back as joints unthread. Step 1: Move drive head back until front rod joint is centered between front (1) and rear (2) drill rod vises (pointer (3) on drive chuck aligns with indicator (4)).

  • Page 78: Power Vises

    Power Vises OWER PERATING UIDELINES • Inspect vise jaws and grips and replace worn or damaged components before drilling. • Stake machine down securely. If rack shifts during drilling, the rod will become misaligned between the jaws. Check alignment to prevent jaw or rod damage. •...

  • Page 79: Power Vise Use When Adding Rods To Drill String

    Use Front Vise Clamp Button (1) to clamp lower drill rod at the joint and turn drilling fluid OFF. Use Front Vise Release Button (2) to OPEN front vise. Use Rear Rod Vise/Rotation Button (3) to clamp, release, or rotate upper drill rod. Rotate rear rod vise to break joint between the upper rod and downhole rod.

  • Page 80: Drilling Fluid

    Drilling Fluid Drilling fluid increases drilling efficiency in several ways. Refer to Fundamentals of HDD manual for drilling fluid and drilling fluid system information. An external water system is normally used to mix drilling fluids for use with this drill. The on-board water tank is normally used for cleaning the machine and drill rods.

  • Page 81: Preparation

    Section 40: Preparation Preparing Personnel PERATOR UALIFICATIONS WARNING: Read Operator’s Manual and safety signs before operating machine. Allow only responsible, properly instructed individuals to operate machine. Become familiar with the controls, operation, and use of the machine under the supervision of a trained and experienced operator.

  • Page 82: Warning Safety Signs And Operating Instructions

    • two-way radio communication • transportation of the machine • setup of the machine • drilling and backreaming, including selection and installation of tools Warning Safety Signs and Operating Instructions Warning safety signs and operating instructions provide information on potential safety hazards and safe operating instructions.

  • Page 83: Radio Communication To Stop Drilling Operation

    Radio Communication to Stop Drilling Operation When the crew at the location of the exposed drill string or tool requests the operator to stop operation: Step 1: The crew must communicate a stop command to the operator. Step 2: When stop command is received, the operator must immediately stop the machine. After machine has stopped, the operator must return a message confirming that the message was received and understood.

  • Page 84: Personal Protection

    ERSONAL ROTECTION WARNING: Wear personal protective equipment. To reduce the risk of being caught and entangled in moving components, wear close-fitting clothing and confine long hair. Avoid jewelry, such as rings, wristwatches, necklaces, or bracelets. Operating the machine will require you to wear protective equipment. Always wear a hard hat, wraparound eye protection or goggles, and electrically insulated boots.

  • Page 85: Sound And Vibration Levels

    The drilling tool locator must wear electrically insulated boots. The ground may become electrically charged if a strike occurs. Eye protection must consist of wraparound safety glasses or goggles. Other workers in the immediate area must also wear hard hats and eye protection. Wear close-fitting clothing and confine long hair.

  • Page 86: Underground Utility Contact

    NDERGROUND TILITY ONTACT WARNING: Electricity or gas explosion can kill. Laser light in cut cable can result in eye damage. Locate utilities before drilling. Call 811 (U.S. only) or 1-888-258-0808 (U.S. or Canada) or local utility companies or national regulating authority. Before you start any digging project, do not forget to call the local One-Call system in your area and any utility company that does not subscribe to the One-Call system.

  • Page 87: Electrical Shock Protection

    LECTRICAL HOCK ROTECTION DANGER: Electric shock can kill. If strike occurs, do not step down. Keep feet on platform while operating. DANGER: Contact with the drilling machine while standing on the ground could result in electrocution if an electrical strike occurs. Do not touch the drill unit or remote fluid mixing system while drilling or after an electrical strike occurs.

  • Page 88: Electrocution Avoidance

    Electrocution Avoidance Electrocution is possible. Serious injury or death may result if the drilling tool strikes an energized power line. Refer to the operating instructions, and take the following precautions to prevent electrocution: • Call your One-Call system, and any utility company that does not subscribe to the One-Call system, before the start of your drilling project.

  • Page 89: Electrically Insulated Gloves

    NOTE: The ASTM In-Service specifications call for an electrical retest of gloves at a test lab every six months. This test is to recertify the non-conductivity of the gloves. Contact your Vermeer dealer for the location of the test lab in your area or a listing of the test labs.

  • Page 90: Electrically Insulated Boots

    Repeat with other glove. Electrically Insulated Boots NOTE: If electrically insulated boots are not available locally, they can be obtained through Vermeer Corporation. A two-pair purchase voucher is supplied with the machine. Rubber electrically insulated boots, when in good condition and properly used, also protect the wearer from serious injury, death, and electrical burns.

  • Page 91: Strike Alert System Functions

    Strike Alert System Functions The Strike Alert is only a warning device, not a protective device. The Strike Alert system detects voltage on the machine and/or current running through the drill string in the event of drill striking an underground power line. An alarm sounds alerting operator and other personnel of a potentially dangerous situation.

  • Page 92: Preparing The Machine

    Preparing the Machine Operator Presence System The machine is equipped with an Operator Presence system. The track drive will not function if the operator is seated at the controls. Thrust and rotation will not function if the thrust and rotation controls are pushed when the operator is not in the seat.

  • Page 93: Remote Lockout System - Test

    If test is not successful, ensure transmitter is within range and that machine is running and is in Drill mode (operator seated at controls). If a problem still exists, contact your Vermeer dealer to determine source, and use the “Lockout Procedure - Without Remote Lockout System,”...

  • Page 94: Preparing The Work Area

    Place pedestrian and traffic warning barriers around the job site in accordance with Federal, State, and local laws and regulations. Power Line Locator System A locator system to locate underground power lines is not included with the system but may be purchased from Vermeer dealerships. 40-14 Preparation D7x11 Series II Navigator Directional Drill...

  • Page 95: Laws And Regulations - Check

    AWS AND EGULATIONS HECK Know and obey all federal, state, and local laws and regulations that apply to your work situation. LANNING THE WARNING: Electricity or gas explosion can kill. Laser light in cut cable can result in eye damage. Locate utilities before drilling.
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  • Page 97: Operation

    Section 50: Operation Starting Procedure WARNING: Read Operator’s Manual and safety signs before operating machine. TARTING THE NGINE Shut off drilling fluid pump. Step 1: Step 2: Set Throttle at half throttle. Step 3: Ensure drill levers are in NEUTRAL. Step 4: Start engine.

  • Page 98: Cold Weather Starting

    When using ISO 68 hydraulic fluid below +23°F (-5°C) or ISO 100 hydraulic fluid below +41°F (+5°C), warm up engine. For frequent starts below 10°F (-12°C), consult your Vermeer dealer. 50-2 Operation D7x11 Series II Navigator Directional Drill...

  • Page 99: Shutdown Procedure

    Shutdown Procedure Step 1: Shut off drilling fluid pump. Reduce engine speed to idle. Step 2: Step 3: Shut off engine and remove key. For your safety and the safety of others, use shutdown procedure before working on the machine for any reason, including servicing, cleaning, unplugging, or inspecting.

  • Page 100: Transporting The Machine

    Transporting the Machine REPARING FOR RANSPORT WARNING: Rollover possible. Be alert and use extreme caution when operating on hillsides, or near ditches, gullies, holes, or obstructions where rollover could occur. Serious injury or death can result if crushed under the machine. Never allow anyone to be on the downhill side of the machine.

  • Page 101: Flushing Bentonite/Polymers From Drilling Fluid System

    Flushing Bentonite/Polymers from Drilling Fluid System If bentonite or polymers were added to drilling fluid, flush system with fresh water before stowing equipment. NOTE: If freezing weather is expected, remove all water from drill unit and add RV-type antifreeze. Machine - Wash Before loading machine onto transport vehicle, wash drill unit off with clean water to remove accumulated polymers and dirt.

  • Page 102: Retrieval

    Connect tow chain/cable to the front tie-down ring (3). IMPORTANT: Disengage park brakes and bypass ground drive pump to allow hydraulic fluid to circulate. Contact your Vermeer dealer for instructions. IMPORTANT: Towing device (chain, cable, or strap) must have a minimum working load of 6000 lb (2700 kg).

  • Page 103: Lifting Machine

    IFTING ACHINE No provisions are made for lifting the machine. If transport requires that machine be lifted, it must be loaded onto an appropriate skid. Setup Be sure to walk the bore path to double-check for signs of utility lines, potential causes of locator interference, and general assessment.

  • Page 104: Strike Alert System - Test

    Confirm that the voltage stake is fully inserted into the ground. The soil at the stake may need to be moistened to improve conductivity of the earth. Retest the system. If the test fails to pass, contact your Vermeer dealer. NOTE: The Strike Alert system automatically runs a system check whenever the machine is powered up (ignition key turned from OFF to RUN).

  • Page 105: Strike Alert - Indicators And Controls

    TRIKE LERT NDICATORS AND ONTROLS INDICATOR INDICATION SIGNIFICANCE Electrical strike occurred or Test Button pressed Two-Tone Horn Silent No voltage detected above threshold Test in progress, light burned out, or wiring harness problem Flashing Ground Stake is not in the ground Double Flashing Green Light Current Sensor failed...

  • Page 106: Warning Cones - Place

    Warning Cones - Place Set up orange cones around the machine with warning safety signs facing outward before starting operation. The safety sign warns unauthorized persons to stay away. DANGER: Electrically charged ground surface can kill. Unauthorized persons must stay away. Place pedestrian and traffic warning barriers around the job site in accordance with Federal, State, and local laws and regulations.

  • Page 107: Machine - Anchor With Power Stakes

    Machine - Anchor with Power Stakes DANGER: Contact with machine while standing on the ground may result in serious injury or death from electrical shock if anchor stakes make contact with underground electric power. • Drive anchor stakes only while wearing electrically insulated gloves and boots. •...

  • Page 108: Stakedown - Remove/Install

    Stakedown - Remove/Install Unlatch top and bottom latches (1) of stakedown shield. Step 1: Step 2: Roll rubber ring (2) out of groove. Step 3: Support stake while removing pin (3). Step 4: Remove stake. Reverse procedure to replace stake. Step 5: Drilling Fluid Setup Connect low pressure drilling fluid hose from auxiliary mixing system to coupler (1).

  • Page 109: Rod Wiper - Install

    Rod Wiper - Install Use rod wiper (1) to clean drill rod when drilling. Install rod wiper into rod wiper holder (2). Entrance and Exit Sites - Prepare WARNING: Do not work in trench with unstable sides which could cave in. Specific requirements for shoring or sloping trench walls are available from several sources, including federal and state O.S.H.A.

  • Page 110: Safety Precautions

    AFETY RECAUTIONS DANGER: Contact with the machine while standing on the ground could result in electrocution if an electrical strike occurs. Do not touch the drill unit or remote fluid mixing system while drilling or after an electrical strike occurs. See other portions of this manual regarding procedures and personal protection equipment to avoid electrocution.

  • Page 111: Utility Line Contact

    Utility Line Contact Electrical Line DANGER: Electric shock can kill. If strike occurs, do not step down. Keep feet on platform while operating. DANGER: Electric shock can kill. Workers standing on the ground must not touch machine when alarm sounds. D7x11 Series II Navigator Directional Drill Operation 50-15...

  • Page 112: In Case Of Electrical Strike

    The Strike Alert System is not functioning correctly if the green light is flashing after releasing the test button. If the test fails to pass, contact your Vermeer dealer. IMPORTANT: The Strike Alert may not sense an electrical strike if the cutter shorts out a live voltage phase directly to the ground wire of the same power line.

  • Page 113: Gas

    If you strike an underground power line, it is possible to trip the power line circuit breaker, which will interrupt electrical power to that line. Many circuit breakers automatically reset and will re-energize the line. If the horn has sounded, and you have pressed the reset button, the horn will stop if the circuit breaker has not yet reset automatically.

  • Page 114: Before Drilling

    EFORE RILLING Rod Box Cover - Open Access rods by removing two pins (1) (one on each end of the rod box cover) and lifting rod box cover (2). NOTE: Close rod box cover and install both retaining pins before transporting machine.

  • Page 115: Starting The Bore

    TARTING THE WARNING: Keep spectators away. WARNING: Do not work in trench with unstable sides which could cave in. Specific requirements for shoring or sloping trench walls are available from several sources including federal and state O.S.H.A. offices. Be sure to contact suitable authorities for these requirements before working in the trench.

  • Page 116: Drill Fluid - Adjust

    Drill Fluid - Adjust If there is rust or debris inside the drill rod, slowly rotate rod and flush it with drilling fluid before connecting it to drill head. Step 1: Push top of Drilling Fluid ON/OFF Switch (1) to turn drilling fluid system ON.

  • Page 117: Starting The Bore

    Starting the Bore With bill at 6:00 position, thrust until drill rod just enters the ground. Step 1: Step 2: Stop pushing and rotate drill head until rod is centered in the rod guide rollers. Step 3: When centered, rotate and push remainder of drill rod into the ground. IMPORTANT: If drill rack moves during drilling, reposition rack so drill rod is centered in rod guide rollers before continuing.

  • Page 118: While Drilling Out

    HILE RILLING Gauges - Monitor Monitor gauges during drilling operation to ensure a good pilot bore. Watching the gauges will help establish a baseline for rotation and thrust/pullback pressures. Generally, the operator should try to keep rotation and thrust/pullback pressures as low as possible throughout the bore.

  • Page 119: Plugged Drill Rod

    Plugged Drill Rod If a drill rod becomes plugged, follow “Lockout Procedure - With Remote Lockout,” 30-11, or “Lockout page Procedure - Without Remote Lockout System,” page 30-13. Either dig down to drill head, back out drill rod and drill head, or attempt to use fluid pressure to force out the plug. Ensure drill rod joint has been broken to relieve drilling fluid pressure in the drill string before unclogging or removing nozzle.

  • Page 120: Remote Lockout Use

    DANGER: Rotating drill string can kill. Unexpected start-up possible. Lock out before working on drill string. Remote Lockout Use Always follow “Lockout Procedure - With Remote Lockout,” page 30-11, or “Lockout Procedure - Without Remote Lockout System,” page 30-13, before changing tools. Communication Requirements WARNING: Proper communication is essential to prevent unplanned start-up of the drill string and/or tool.

  • Page 121: Swivel Use

    Swivel Use The reamer must be equipped with a swivel to prevent trailed rod from turning while reaming. If reamer Step 1: does not have a built-in swivel, an external swivel must be installed. Refer to the Fundamentals of HDD manual, “Pullback Tips,”...

  • Page 122: Resuming Operation

    Secure with nut and pin (2). Swivel must be aligned with the reamer before rotating the reamer. NOTE: Vermeer double eye swivels are designed for use with Vermeer reamers to limit the angle between the reamer and swivel. Vermeer swivels and reamers aligned within this limited angle will reduce the possibility of whipping and rotation of the trailed product.

  • Page 123: Pullback

    Step 4: Press and hold Run Switch on transmitter for 2 seconds to enable drilling operation, or return ignition key to machine if Remote Lockout was not used. Step 5: Follow all communication requirements before resuming operation. Pullback DANGER: Drill string and tooling can rapidly move sideways along the ground at the exit location if rotation is started when drill rod or tooling is on the ground, away from the exit hole.

  • Page 124: Pullback - Start

    ULLBACK TART Step 1: Turn on drilling fluid. WARNING: Backreamer may not follow the bore path exactly. Because of increase in bore size and change in bore path, the backreamer may make contact with underground hazards that were missed during drilling. IMPORTANT: Never rotate drill rod counterclockwise while pulling back or backreaming.

  • Page 125: Trailing Rod While Pre-Reaming

    A compact Portable Breakout system is required whenever you loosen a joint away from the machine. Serious injury or death can occur if drill rod rotation starts and you are struck by the wrench. Refer to the Controls section, “Rod Joint Position Indicator,” page 20-18, for additional information on positioning rod for breaking rod joints.

  • Page 126: Short-String Method Of Adding Drill Rod For Pre-Reaming

    Short-String Method of Adding Drill Rod for Pre-Reaming Pre-assemble as many rods as practical at the exit location. These will be attached later to reamer Step 1: swivel. Before assembling rod joints, clean and lubricate threads. Join rods using pipe wrenches, and apply at least 400 ft-lb (540 Nm) torque to tighten snugly. It is not Step 2: necessary to tighten joints to a higher torque.
  • Page 127 Resuming Operation Verify drill rod and cutting tools are ready for operation. Step 6: Step 7: Confirm everyone is away from the exit pit, drill string, and cutting tools, and that no wrenches are attached to the drill string or cutting tools. Step 8: Warn everyone who may be exposed to the drill string or cutting tools that operation will resume.

  • Page 128: Push-Through Method Of Adding Drill Rod For Pre-Reaming

    Pulling Back Begin reaming. Step 1: Step 2: Crew must watch trailing rods as they are drawn into the bore. If they rotate, the swivel must be repaired or replaced. Step 3: Install additional drill rod and continue pulling back until reamer reaches drill unit. DANGER: Wrench on rotating drill string can strike you.

  • Page 129: Resuming Operation

    Step 5: Position or support trailing drill string to relieve bending load at the joint where reamer will be installed. WARNING: If there is a bending load at the joint, the drill rods on both sides of the joint could move suddenly when the joint is separated.

  • Page 130: Gauges - Monitor During Pullback

    AUGES ONITOR URING ULLBACK Monitor gauges during drilling operation to ensure a good pilot bore. Watching the gauges will help establish a baseline for rotation and thrust/pullback pressures. Ideally, the pullback pressure will remain low while the reamer mixes drilling fluid with the soil to form a good slurry flow through the annular space.

  • Page 131: After Each Bore

    After Each Bore OWER ISES LEAN WARNING: High pressure water can penetrate skin. Serious injury possible. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury. Keep nozzles away from body. Flush power vise assemblies with clean water to remove accumulated polymers or dirt. Refer to “Machine - Wash,”...

  • Page 132: Flushing Bentonite/Polymers From Drilling Fluid System

    LUSHING ENTONITE OLYMERS FROM RILLING LUID YSTEM If bentonite or polymers were added to drilling fluid, flush system with fresh water before stowing equipment. Turn water system on and flush water through machine hoses and drive plate. Shut off water system. Step 1: WARNING: High pressure water can penetrate skin.

  • Page 133: Supplemental Operations

    Section 55: Supplemental Operations TARTING Battery Explosion - Avoid WARNING: Battery fumes are flammable and can explode. Keep all burning materials away from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps can make sparks. Do not smoke.

  • Page 134: Jump-Starting Procedure

    Jump-Starting Procedure WARNING: Battery post, terminals, and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer and reproductive harm. Wash hands after handling. IMPORTANT: Review battery service safety guidelines before jump-starting machine (refer to battery maintenance instructions in the Maintenance Manual).
  • Page 135 Step 4: Connect jumper cables in the following order: a. Red to discharged battery POSITIVE (+) terminal (4). BLACK DISCHARGED b. Red to boost battery POSITIVE (+) terminal (5). BATTERY c. Black to boost battery NEGATIVE (-) terminal (6). d. Black to frame (7) of machine with the discharged battery. Make connection away from battery, fuel lines, and moving parts.

  • Page 136: Portable Breakout System

    YSTEM NTENDED The Vermeer Portable Breakout system is a compact powerful breakout system with a hydraulic pump. This system provides a convenient method to loosen or tighten a threaded connection. In addition, the shorter length of breakout tools provides an inherent safety benefit compared to longer tools. Longer breakout tools are more likely to strike and injure workers if improper work practices result in unexpected drill rod rotation.

  • Page 137: Portable Breakout Controls

    ORTABLE REAKOUT ONTROLS Pressure Gauge Gauge displays hydraulic pressure as handle is pumped. Hydraulic Oil Fill/Drain/Breather Fitting . . . fill/drain hydraulic oil NOTE: For replacement oil, use an ISO 10 or ISO 22 oil. D7x11 Series II Navigator Directional Drill Supplemental Operations 55-5...
  • Page 138 Hydraulic Control Lever Left ........extend cylinder Middle .

  • Page 139: Portable Breakout System Setup

    ORTABLE REAKOUT YSTEM ETUP The Portable Breakout system requires little assembly. The hydraulic pump and tongs are fully assembled. The operator must install tongs on drill rod to be separated/torqued, then install hydraulic cylinder that connects tongs. Hoses connect cylinder to pump. IMPORTANT: It is recommended that a two-person team position the tongs.
  • Page 140 Step 2: Position tong (3) on drill rod. NOTE: Position tongs one on each side of joint in either makeup or breakout position. Step 3: Wrap chain (4) over top of drill rod. Step 4: With tong head on top of drill rod, wrap chain under drill rod and connect chain hook (5) onto tong head (6).

  • Page 141: Hydraulic Pump - Install

    Hydraulic Pump - Install Connect hoses (1) to cylinder. Step 1: Step 2: Move control lever (2) to EXTEND. Step 3: Pump hand lever (3) to extend cylinder. IMPORTANT: While extending cylinder, pressure may reach 800 psi (55 bar) or higher, especially in cold weather operations.

  • Page 142: Operating The Portable Breakout System

    Step 3: Tighten adjustment nut with wrench (3). NOTE: The 2.6 K model does not come with a wrench. A 1-1/8″ wrench is required. PERATING THE ORTABLE REAKOUT YSTEM WARNING: Failure of the remote breakout device can result in injury or death. Operate with prohibited area clear.
  • Page 143 Pressure gauge (4) should show a rise in hydraulic pressure. To determine torque, refer to decal on hydraulic pump or “Portable Breakout System Torque Values,” page 55-12. Continue pumping hand lever and monitoring gauge until specified pressure is reached. Step 4: NOTE: If breaking a joint: At or near the maximum pressure, the pressure gauge will show a sudden large decrease in pressure, indicating that joint has been broken.

  • Page 144: Portable Breakout System Torque Values

    ORTABLE REAKOUT YSTEM ORQUE ALUES Torque for 2.6K Tongs Torque for 7.5K Tongs Torque for 15K Tongs 1-3/4″ (4.5 cm) to 2-7/8″ (7.3 cm) to 3-7/8″ (9.8 cm) to Min/Max Dia. (in.): Min/Max Dia. (in.): Min/Max Dia. (in.): 2-1/4″ (5.7 cm) 4-7/8″...

  • Page 145: Portable Breakout System True Torque

    Portable Breakout System True Torque Since tongs rotate while being used, actual torque applied to a joint is affected by the change in geometry during use. For most applications, torque table provided in this manual or on pump unit will be sufficiently accurate. However, if it is desirable to obtain True Torque, use the following formula: For ft-lb use the following formula: True Torque (ft-lb) = Pressure on gauge (psi) x Effective Piston Area (1) x Moment Arm Length (ft)

  • Page 146: Portable Breakout System Tongs - Remove

    Step 1: Remove chain pin nuts (1) with wrenches. Step 2: Remove pins (2). Add or remove Vermeer-approved chain links (3) as necessary. Step 3: Step 4: Install chain pins and tighten nuts. 55-14 Supplemental Operations...

  • Page 147: Portable Breakout System Chain - Periodic Inspection

    ORTABLE REAKOUT YSTEM HAIN ERIODIC NSPECTION Appearance and/or Symptoms Probable Cause Correction Excessive Length (Elongation) Normal wear Replace chain. Permanent deformation (stretch) from Replace chain and correct cause of overload. overload. 12.3″ /ft (31 cm/m) Abnormal Protrusion Overloading Replace chain and correct cause of overload. of Pins Inadequate lubrication Replace chain and improve lubrication.
  • Page 148 Appearance and/or Symptoms Probable Cause Correction Fractured Plates (Tension Mode) Overloading Replace chain and correct cause of overload. Tight Joints Dirt or foreign substance packed in joints. Clean and relubricate. Replace chain and protect from hostile Corrosion and rust environment. Bent Pins Replace chain.

  • Page 149: Replacing Broken Drill Rod Underground

    Replacing Broken Drill Rod Underground Step 1: Retract drill string back to the drill unit until broken rod exits the ground. Keep track of the length of drill rod retracted so you can determine the location of the underground break. Use power vises on machine to break the joint and remove broken rod.
  • Page 150 Step 7: Follow steps in “Lockout Procedure - With Remote Lockout,” page 30-11, or “Lockout Procedure - Without Remote Lockout System,” page 30-13, to resume machine operation after lockout. DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result.

  • Page 151: Maintenance

    “Shutdown Procedure,” 50-3, Visually inspect machine daily before starting the machine. Make no modifications to your equipment unless specifically recommended by Vermeer Corporation. AFETY IGNS AINTENANCE Safety signs located on your machine contain important and useful information that will help you operate your equipment safely.

  • Page 152: Hourmeter - Check For Maintenance Interval

    OURMETER HECK FOR AINTENANCE NTERVAL The hourmeter on the machine is used to determine maintenance intervals for the machine. The hourmeter indicates the total number of hours the engine has been in operation. Maintenance intervals are based on normal operating conditions. When operating under severe conditions, the maintenance intervals should be shortened.

  • Page 153: Maintenance Intervals

    AINTENANCE NTERVALS = Initial maintenance on new machine. Regular maintenance interval may be different. Initial = Regular maintenance interval. For Vermeer part numbers, consult your Vermeer dealer. Maintenance Interval - Service Hours 10 or 50 or Service Daily Weekly 1000...
  • Page 154 Maintenance Interval - Service Hours 10 or 50 or Service Daily Weekly 1000 2000 Required Engine Stop Button, Transport Station - Check Safety Signs Maintenance Battery Voltage - Check Overall Machine - Check Drilling Fluid Pump Oil - Change Initial Engine Oil Filter - Replace Cooling System Additive - Add Hydraulic Fluid Filter - Replace...
  • Page 155 Maintenance Interval - Service Hours 10 or 50 or Service Daily Weekly 1000 2000 Required Track Tension - Adjust Thrust Drive Chain Tension - Adjust Thrust Drive Chains - Replace Drill Rod Position Indicators - Adjust Vise Dies - Replace Auto Greaser (Option) - Check/Fill Storeage D7x11 Series II Navigator Directional Drill...
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  • Page 157 Index Drill Rod - Lubricate, 50-20 Adding Antifreeze to Drilling Fluid System, 30-34 Drill Rod - Remove, 50-34 After Each Bore, 50-35 Drill Rod and Tools, 30-14 Auto Greaser (Option), 30-28 Drill Rod, 30-14 Auxiliary Outlet, 20-13 Drill Rods - Add to Drill String, 30-29 Drill Rods - Add, 50-21 Drill Rods - Clean and Store, 50-35 Battery Burns - Avoid, 55-1...
  • Page 158 Engine Monitors, 20-9 Indicator Lights, 20-4 Engine Operation Controls, 20-7 Intended Use, 15-1 Entrance and Exit Sites - Prepare, 50-13 Equipment Components - Stow, 50-4 Exiting the Bore, 50-23 Job Site - Check, 40-14 Jump-Starting Procedure, 55-2 Jump-Starting, 55-1 Fault Check/Processing Lights, 30-7 Fiber Optic, 50-17 Fire Extinguisher, 10-4 Flushing Bentonite/Polymers from Drilling Fluid System, 50-36...
  • Page 159 Power Vises, 30-32 Obstructions - Investigate, 50-22 Preparation, 40-1 Operating the Portable Breakout System, 55-10 Preparing for Transport, 50-4 Operation, 50-1 Preparing Personnel, 40-1 Operator Presence System, 40-12 Preparing the Machine, 40-12 Operator Presence/Seat Controls, 20-12 Preparing the Work Area, 40-14 Operator Qualifications, 40-1 Pullback - Start, 50-28 Overview, 30-1...
  • Page 160 Recharge Battery, 30-9 Rod Loading, 30-26 Recommended Fluids, 60-2 Rod Wiper - Install, 50-13 Remote Lockout - Engine Shutdown Test, 30-5 Run Button, 30-3 Remote Lockout - Hydraulic Lockout Test, 30-4 Remote Lockout Battery Charger, 20-5 Remote Lockout Controls, 20-2 Safety Conscious Operators and Workers, 40-1 Remote Lockout Indicators, 20-6, 30-7 Safety Messages, 10-1...
  • Page 161 Trailering the Machine, 50-5 Trailing Rod While Pre-Reaming, 50-29 Training, 40-1 Transport Station Controls, 20-10 Transporting the Machine, 50-4 Trihawk Drill Head Assembly, 30-18 Trihawk Drill Housing Assembly, 30-19 Turnbuckle - Adjust, 30-23 Underground Utility Contact, 40-6 Utility Line Contact, 50-15 Warning Cones - Place, 50-10 Warning Cones, 40-14 Warning Safety Signs and Operating Instructions, 40-2...
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  • Page 163 Revision History Revision Date Page(s) Description o1_00 07/04 Operator’s Manual released. TOC; Intended Use; Controls, pp. 21-2–21-5, 21-12, 21-16, Safety, control, and Remote Lockout system updates; 21-18; Overview, pp. 30-1–30-15, 30-19, 30-26, 30-27, 30- addition of “Intended Use” section; miscellaneous o1_01 09/04 31, 30-32;...
  • Page 164 For more information, please visit the California Air Resources Board website at http://www.arb.ca.gov/msprog/ordiesel/ordiesel.htm. Copyright 2007, 2008. All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200...

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