SEB ARNO KRUPS Nescafe Dolce Gusto KP10 Series Service Manual
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SEB ARNO KRUPS Nescafe Dolce Gusto KP10 Series Service Manual

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SEB INTERNATIONAL SERVICE
KP10XXXX
PJ10XXXX
1

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Summary of Contents for SEB ARNO KRUPS Nescafe Dolce Gusto KP10 Series

  • Page 1 SEB INTERNATIONAL SERVICE KP10XXXX PJ10XXXX...

  • Page 2: Table Of Contents

    C O N T E N T S ....................3 Main Components Overview of external parts.................... 3 Overview of internal parts..................... 4 Water circuit........................5 Technical data ......................6 ........................8 Operating Machine status ......................8 Preparation, first use ..................... 9 Preparing a beverage....................

  • Page 3: Main Components

    M A I N C O M P O N E N T S M A I N C O M P O N E N T S Overview of external parts Cold Stop 1. Water tank 6. Drip tray 2.

  • Page 4: Overview Of Internal Parts

    M A I N C O M P O N E N T S Overview of internal parts 1. Extraction head assembly 8. Valve micro switch 2. Reed sensor 9. Cold water pressure hose 3. Electronic main board with support 10.

  • Page 5: Water Circuit

    M A I N C O M P O N E N T S Water circuit 1.Water tank with valve 2.Filter and connector 3.Pump 4.Thermoblock 5.Selection lever 6.Position cold 7.Position hot 8.F­connector 9.Injector plate 10.Capsule holder 11.Injector 12. Capsuleholder Service manual...

  • Page 6: Technical Data

    M A I N C O M P O N E N T S Technical data Mains voltage Europe (UK, CH, DE, AT, FR, ES, PT, IT, NL, LU, BE, NO, SE, FI, DK, GR, CZ, SK, PL, HU, RU, UA, LT, LV, EE, BG, RO, SI, BiH, SRB, HR) ... 230 V / 50 Hz USA / Canada ...................120 V / 60 Hz Hong Kong ..................220 - 240 V / 50 Hz Mexico....................127 V / 50/60 Hz...
  • Page 7 M A I N C O M P O N E N T S Various data Pre-heating time ..................approx. 30 sec. Pump pressure max................. 13.5 ± 1.5 bar Noise ....................... max. 65 dB(A) Dimensions [mm] Dimensions (D x W x H) ..............220 x 159 x 287 mm Power cord length ..................

  • Page 8: Operating

    O P E R A T I N G O P E R A T I N G Machine status After switching on, an automatic self-test is performed to check if the capsule holder is inserted (with reed sensor) NTC is connected, NTC is not short circuited, the thermoblock reaches the working temperature in about 30 seconds.

  • Page 9: Preparation, First Use

    O P E R A T I N G Preparation, first use The new machine has to be rinsed properly before first use according to the following A timer or stop sequence: watch is helpful to observe the rinsing times. 1.
  • Page 10 O P E R A T I N G ~ 45 sec ~ 45 sec 11. Set selection lever to position "cold 12. Set selection lever to position "hot water". Let water run through for water". Let water run through for approx.

  • Page 11: Preparing A Beverage

    O P E R A T I N G Preparing a beverage Choose an appropriate cup size for beverage. The locking handle can only be actuated if the selection lever is in the middle position. 1. Check if water tank is filled. 4.
  • Page 12 O P E R A T I N G 5 sec 11. Wait until power button lights up 12. Open locking handle and pull out green (approx. 5 sec). capsule holder. Risk of burning from hot capsule. Do not touch capsule immediately after use.

  • Page 13: Economy Mode (Auto Shut-Off Function)

    O P E R A T I N G Economy mode (auto shut-off function) This feature helps to save electricity by reducing the amount of power the machine draws while it is not in use and helps protect the life of the machine. For longer periods 5 min of standstill...

  • Page 14: Empty Fluid System For Shipping

    O P E R A T I N G Empty fluid system for shipping For shipping a machine, it is important to empty the fluid system. The machine will not work without 1. Empty water tank and drip tray. 2. Check that capsule holder is empty. inserted capsule holder.

  • Page 15: Troubleshooting

    T R O U B L E S H O O T I N G T R O U B L E S H O O T I N G Checklist The checklist enables you to rapidly locate faults on the machine and to initiate appropriate repair action. Follow the check procedure.
  • Page 16 T R O U B L E S H O O T I N G Check Further action / Symptoms Action / repair work procedure repair work YES - a) Check if power cord is YES - Go to point b) functional NO - Replace it YES - Go to point c)
  • Page 17 T R O U B L E S H O O T I N G Check Further action / Symptoms Action / repair work procedure repair work YES - Fill water tank YES - a) Water tank is empty? NO - Go to point b) YES - b) Water tank is correctly YES - Go to point c) inserted?
  • Page 18 T R O U B L E S H O O T I N G Check Further action / Symptoms Action / repair work procedure repair work YES - Perforate capsule only YES - a) Capsule has multiple 6.1 Leakage at extraction once, see user manual perforations? head...

  • Page 19: Repair

    R E P A I R Tools and repair accessories With the following tools, all described disassembly and repair work can be done: A pin-torx screw head looks like this: Tools Applications Fastening screws for Torx screwdriver for security screws, - extraction head Pin-TX 10 - side panels / water tank connector...
  • Page 20 R E P A I R Danger of injury - sharp pointed injector! The extraction head is adjusted to a specific injector plate (pos. 19). Therefore do not mix up different injector plates acciden- tally. 5. Close locking handle (pos. 2). 6.
  • Page 21 R E P A I R The cleaning needle is also part of the descaling kit. Alternatively use a pin or needle with dia. 0.6 mm max. to clear the injector bore. A piece of polyamid fishing line or nylon monofilament with suitable diameter can be used also.

  • Page 22: General Disassembly

    R E P A I R Assembly information No adjustment is necessary after the installation of a new injector plate. 1. Insert cleaned or new injector plate (pos. 19) with rear side first. 2. Then press injector plate against plate holder till latch at the front side engages. General disassembly Unplug machine from the mains...
  • Page 23 R E P A I R 2. Loosen 4 security screws (behind extraction head and at water tank connector). Service manual...
  • Page 24 R E P A I R 3. Open 2 snap connections at the bottom with the help of a screwdriver (see detail). 4. Unlatch right side panel (pos. 3), beginning at the bottom. Service manual...
  • Page 25 R E P A I R Use flat nose pliers 5. Unplug connector (J1) of power button assembly (pos. 12) from electronic main- to unplug connec- board (pos. 7). tor. 6. Make sure that the connection cable of the power button assembly (pos. 12) can Do not stress con- move freely.
  • Page 26 R E P A I R 7. Open 2 snap connections at the bottom with the help of a screwdriver (see detail). 8. Unlatch left side panel (pos. 3), beginning at the bottom. Service manual...

  • Page 27: Replacing Water Tank Connector

    R E P A I R Replacing water tank connector 1. Perform general disassembly. 2. Pull off silicone hose and remove water tank connector (pos. 8). The silicone hose is 3. If silicone hose needs to be replaced too, remove pump first. part of the water tank connector (pos.

  • Page 28: Replacing Pump

    R E P A I R Replacing pump Depending on sup- plier, the body of the pump can have dif- ferent colours. Rear view Pump 1. Perform general disassembly. 2. Unplug flat receptacle from pump (pos. 16). 3. Unplug flat receptacle from electronic mainboard (pos. 7, see detail). The flat receptacles have a special connector latching.
  • Page 29 R E P A I R 4. Remove both pressure hoses with clips from pump (pos. 16). 5. Lever pump support out of main housing with screw driver. 6. Pull pump out of silicone elbow (pos. 8, part of water tank connector). Service manual...
  • Page 30 R E P A I R 7. Cut cable tie and remove pressure hose from thermoblock (pos. 15). Assembly tips • Cut pressure hose from extraction head to pump to 70 mm length according to illus- tration. Service manual...
  • Page 31 R E P A I R 30 mm • Prepare a new 30 mm long tube. Make sure that the pieced together • Connect tube to pressure hose from extraction head with an I-connector (pos. 18, pressure hose does not cut H-connector in 2 halves).

  • Page 32: Replacing Ntc Temperature Sensor

    R E P A I R Replacing NTC temperature sensor 1. Perform general disassembly. 2. Unplug NTC connector from electronic mainboard (pos. 7, see detail). 3. On thermoblock (pos. 15) pull defect NTC sensor (pos. 5) out of socket with a pair of pointed pliers.
  • Page 33 R E P A I R 4. Apply a sufficient amount of standard heat conducting paste into socket (a) of ther- moblock (pos. 15). 5. Attach a new clamp spring (b, part of pos. 5) on the new NTC temperature sensor Use a pair of pliers to (pos.

  • Page 34: Replacing Thermoblock

    R E P A I R Replacing thermoblock The thermoblock support cannot be removed from the housing without being destroyed. Replacing power cord with thermo fuses Defective thermo fuses can only be replaced together with the power cord. Power cord wires have a country- specific colour code.
  • Page 35 R E P A I R 5. Loosen screw and remove ground connection, fuse holder clip and thermo fuses from thermoblock (pos. 15). 6. Unplug flat receptacles from electronic mainboard (pos. 7). 7. Unplug flat receptacle from thermoblock (pos. 15) and pump (pos. 16). Service manual...

  • Page 36: Replacing Power Button Assembly

    R E P A I R The flat receptacle at the pump has a special connector latching. Press down lever at first, then pull receptacle. 8. Replace defect power cord. Assembly tips • Check power cord wiring according to the wiring diagram. •...

  • Page 37: Replacing Electronic Mainboard

    R E P A I R Replacing electronic mainboard 1. Perform general disassembly. 2. Unplug 3 connectors from electronic mainboard (pos. 7): - Capsule Holder Detection (to reed sensor in extraction head) - NTC (to NTC sensor in thermoblock) - MMI (to power button assembly). 3.
  • Page 38 R E P A I R 5. Unplug 3 flat receptacles from electronic main board (pos. 7): - J8 / Line to pump - J7 / Neutral to thermofuse - J9 / Pump to pump 6. Unplug cable "Heater" from thermoblock (pos. 15, see Check if flat receptacles have a special connector latching: Press down lever at first, then pull receptacle.
  • Page 39 R E P A I R 7. Remove electronic main board (pos. 7) from support: Use a screwdriver to release latch on the left. Assembly tips The electronic main board is sensi- ble to electrostatic dis- charge - use safety meas- ures.

  • Page 40: Replacing Locking Handle

    R E P A I R Replacing locking handle 1. Perform general disassembly. 2. Open locking handle (pos. 2) and remove insert with shutter (pos. 1). 3. Close locking handle (pos. 2) and turn selection lever (pos. D) to hot or cold water position.

  • Page 41: Replacing Extraction Head

    R E P A I R Assembly tip • Insert latches of locking handle (pos. 2) at rear side of extraction head (pos. 4). • Press down locking handle at the front to engage latches. Replacing extraction head 1. Perform general disassembly. 2.
  • Page 42 R E P A I R 6. Cut cable tie and remove extraction head’s pressure hoses from pump (pos. 16) and thermoblock (pos. 15). 7. Loosen 2 screws and lift extraction head (pos. 4) out of housing. Service manual...
  • Page 43 R E P A I R Assembly tips Do not overturn • After fastening the new extraction head on housing, mount locking lever (pos. 2) and screws when insert with shutter (pos. 1, parts of replaced head). assembling new extrac- •...

  • Page 44: Wiring Diagram

    W I R I N G D I A G R A M W I R I N G D I A G R A M Wiring diagram for all mains voltages Capsule Holder Valve Detection MMI PCS (100 V, 120 V, 127 V, Detection 2 LEDs 230 V)

  • Page 45: Function Tests

    F U N C T I O N T E S T S F U N C T I O N T E S T S The following tests guarantee the correct function of the machine: 1. Heating up time 2.

  • Page 46: Heating Up Time

    F U N C T I O N T E S T S Heating up time 1. Plug into mains and press power 2. Measure the heating up time with a button. stop watch (time until power button stops blinking). Test is passed if power button is turning green - from 25 sec to 40 sec at 230 V mains voltage - or within 60 sec at 100 V / 120 V mains voltage and 50 / 60 Hz mains...

  • Page 47: Water Temperature

    F U N C T I O N T E S T S Test is passed if - water temperature is between 80 °C to 90 °C (176 °F to 194 °F). Service manual...

  • Page 48: Maintenance

    M A I N T E N A N C E M A I N T E N A N C E Descaling Check injector plate prior to descaling: Clean injector plate and deblock injector if necessary. Only use special descaler for coffee machines – never vinegar! Carefully read safety instructions on decalcifier package.
  • Page 49 M A I N T E N A N C E ~ 45 sec 5 sec 7. Press and hold power button for at 8. Set selection lever at position "hot least 5 sec, till it starts blinking green. water". 9.
  • Page 50 M A I N T E N A N C E ~ 45 sec 18. Fill water tank up to max. level with 21. Set selection lever at position "hot fresh, potable water (0.6 l). water". 19. Re-insert water tank. 22.

  • Page 51: Daily Care And Final Cleaning

    M A I N T E N A N C E Daily care and final cleaning Never use detergents to clean the appliance. Clean the appliance only using soft cleaning cloths, sponges or brushes. The water tank must be cleaned with a baby bottle brush.
  • Page 52 M A I N T E N A N C E ~ 10 sec 11. Place a jug under outlet. 13. Rinse machine with hot water for 12. Check that approx. 10 sec. - locking handle is closed, - machine is switched on and ready. STOP 14.

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