Siemens SINAMICS DCM Operating Instructions Manual
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Siemens SINAMICS DCM Operating Instructions Manual

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Table of Contents

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SINAMICS DCM
DC Converter
Operating Instructions
Edition 1/2012
SINAMICS drives

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Summary of Contents for Siemens SINAMICS DCM

  • Page 1 SINAMICS DCM DC Converter Operating Instructions Edition 1/2012 SINAMICS drives...
  • Page 3 ___________________ SINAMICS DCM DC Converter Preface ___________________ Information ___________________ Type spectrum, ordering information SINAMICS ___________________ Description ___________________ SINAMICS DCM DC Converter Technical data ___________________ Transportation, unpacking, installation Operating Instructions ___________________ Connecting ___________________ Additional system components ___________________ Commissioning ___________________ Operation ___________________...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Preface

    It is possible that not all of the functions described here may be available. ● Newer software versions: It is possible that the SINAMICS DCM may feature additional functions that are not described in these Operating Instructions. Do not change any parameters that you cannot find in the List Manual from their factory setting, and do not give parameters any values that are not specified in the List Manual.
  • Page 6 SINAMICS DCM List Manual (for DC converters and control modules) Contains parameter list, function diagrams, list of faults and alarms SINAMICS free function blocks, function description Includes a general description, list of parameters, the function block diagrams as well as the list of faults and alarms.
  • Page 7 (to reorder please quote order number 6RX1800-0AD64) ● Using the electronic spare parts catalog Spares On Web, after entering the serial number and order number of your SINAMICS DCM in the Internet (registration required). Spares On Web (http://workplace.automation.siemens.de/sparesonweb) SINAMICS DCM DC Converter...
  • Page 8 Preface SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 9: Table Of Contents

    Information on line-side harmonics produced by converter units in a fully-controlled two- pulse bridge circuit configuration (B6C and (B6)A(B6)C) ............98 6.1.6 Data on the line-side harmonics from converter units in a fully-controlled AC bridge circuit B2C ............................100 Cable routing into the unit ......................101 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 10 Protective conductor connection and shield support ..............187 7.2.9 Technical data........................... 188 Terminal Module TM15 ......................192 7.3.1 Description ..........................192 7.3.2 Safety Information ........................192 7.3.3 Interface description........................193 7.3.3.1 Overview ........................... 193 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 11 Commissioning with the STARTER commissioning tool ............237 8.4.1 STARTER commissioning tool....................237 8.4.1.1 Installing the STARTER commissioning tool ................237 8.4.1.2 Layout of the STARTER user interface ..................238 8.4.2 Procedure for commissioning with STARTER ................238 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 12 Controlling the drive using the BOP20..................313 Controlling via the AOP30 operator panel ................314 9.3.1 Overview and menu structure ....................315 9.3.2 Menu: Operation screen......................317 9.3.3 Parameterization menu ......................318 9.3.4 Menu: Fault/alarm memory ....................... 320 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 13 10.3.2.1 General information about PROFINET IO for SINAMICS ............370 10.3.2.2 Real-time (RT) and isochronous real-time (IRT) communication ..........371 10.3.2.3 Addresses ..........................372 10.3.2.4 Data transmission ........................374 10.3.3 Hardware configuration (configuring SINAMICS drives with PROFINET).........375 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 14 Dynamic overload capability of the power unit................440 10.20.1 Overview of functions........................ 440 10.20.2 Configuring for dynamic overload capability ................441 10.21 Sensor for the ambient and/or air intake temperature .............. 444 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 15 10.26.1 Direction of rotation reversal using field reversal...............470 10.26.2 Braking using field reversal......................472 10.27 Serial interface with peer-to-peer protocol.................475 10.28 Expanding the SINAMICS DCM to include a second CUD ............480 10.29 Runtime (operating hours counter) ....................482 10.30 Diagnostics..........................483 10.30.1 Diagnostic memory ........................483 10.30.2 Trend recorder function......................483...
  • Page 16 Certifications and standards...................... 525 List of abbreviations ........................528 Environmental compatibility ...................... 536 Servicing............................ 537 Appendix B ............................539 Runtimes of the DCC blocks for SINAMICS DCM..............539 BOP20 status display during power-up..................544 Feedback........................... 545 Index..............................547 SINAMICS DCM DC Converter...

  • Page 17: Information

    Any obligations on the part of Siemens arise from the respective contract of sale, which also contains the solely valid warranty conditions in full. Any statements contained in these Operating Instructions neither expand nor restrict the scope of these contractual warranty conditions.
  • Page 18 3. The unit must be operated with all covers supplied. The fixing screws for the front cover of the SINAMICS DCM must be tight. When required, additional covers should be provided in the control cabinet.

  • Page 19: Esd-Sensitive Components

    The necessary ESD protection measures are elucidated once again in the following illustration: Seated Standing Seated/standing a conductive floor b ESD Table c ESD footwear "d" ESD smock e ESD wrist strap cubicle ground connection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 20 Information 1.2 ESD-sensitive components SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 21: Type Spectrum, Ordering Information

    Type spectrum, ordering information Figure 2-1 Type series SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 22: Unit Order Numbers

    950 A 1000 V D1000/950 Mre-GeEF6S22 6RA8088-6LS22-0AA0 1500 A 1000 V D1000/1500 Mre-GeEF4S22 6RA8093-4LS22-0AA0 1900 A 1000 V D1000/1900 Mre-GeEF4S22 6RA8095-4LS22-0AA0 3-ph. 950 V AC 2200 A 1140 V D1140/2200 Mre-GeEF4S22 6RA8096-4MS22-0AA0 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 23 950 A 875 V D875/950 Mreq-GeGF6V62 6RA8088-6LV62-0AA0 1500 A 875 V D875/1500 Mreq-GeGF4V62 6RA8093-4LV62-0AA0 1900 A 875 V D875/1900 Mreq-GeGF4V62 6RA8095-4LV62-0AA0 3-ph. 950 V AC 2200 A 1000 V D1000/2200 MreqGeGF4V62 6RA8096-4MV62-0AA0 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 24: Key For Unit Order Numbers

    V: (B6) A (B6) C (4Q) ⑧ Field closed-loop control 0: No field 2: Field with closed-loop K: (B2) A (B2) C (4Q) 1: Field without closed-loop control control ⑨ Innovation ⑩ Z: With option SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 25: Rating Plates, Packaging Label

    For options: "Z" after order number ③ Order codes for options (according to ordering information for options) (order-specific) ④ Serial number bar code (order-specific) ⑤ Product version Rating plate on front cover Rating plate in unit SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 26 Type spectrum, ordering information 2.3 Rating plates, packaging label ① For options: "Z" after order number ② Order codes for options (according to ordering information for options) Figure 2-2 Packaging label SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 27: Ordering Information For Options And Accessories

    2.4 Ordering information for options and accessories Ordering information for options and accessories Ordering information for options with order codes Order number of SINAMICS DCM with Z designation and order codes (multiple order codes together) and/or plain text, if necessary...
  • Page 28 Ordering information for accessories Table 2- 5 Order numbers for documentation Item Order number Set of manuals, German 6RX1800-0GD00 SINAMICS DCM DC Converter Operating Instructions, German 6RX1800-0AD00 SINAMICS DCM List Manual, German 6RX1800-0ED00 Free Function Blocks manual, German 6RX1800-0FD00 Set of manuals, English...
  • Page 29 2.4 Ordering information for options and accessories Item Order number Set of manuals, Russian 6RX1800-0GD56 (includes the Free Function Blocks manual in English) SINAMICS DCM DC Converter Operating Instructions, Russian 6RX1800-0AD56 SINAMICS DCM List Manual, Russian 6RX1800-0ED56 Set of manuals, Spanish 6RX1800-0GD78...
  • Page 30 Refer to the section titled "Connecting" as well as the catalogs and reference sources specified in this section. The installation instructions are provided on the SINAMICS DCM Documentation DVD under "Accessories" see Chapter "Fuses" as well as the catalogs and reference sources specified in this chapter.

  • Page 31: Accessories

    SINAMICS DCM. The SINAMICS DCM must have a software release of 1.2 or higher. For a parallel connection of SINAMICS DCM units, a SIMOREG CCP must be used for each SINAMICS DCM. In this particular application, each of the SINAMICS DCM must be equipped with a Firing Unit Trigger-Board.

  • Page 32: Mounting Kit To Increase The Degree Of Protection To Ip20

    Type spectrum, ordering information 2.5 Accessories CAUTION The parallel interface (X165, X166) at the SINAMICS DCM is not compatible to the parallel interface (X165) at the SIMOREG CCP. It is not permissible that both connectors are connected. For more detailed information as well as support when selecting a suitable SIMOREG CCP for your application, please contact your local Siemens office.

  • Page 33: Description

    ● 2-quadrant units: The armature is supplied via a fully-controlled three-phase bridge (B6C). ● 4-quadrant units: The armature is supplied via two fully-controlled three-phase bridges connected in a circulating-current-free inverse-parallel configuration ((B6)A(B6)C). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 34 – TM15 (digital inputs/outputs) – TM31 (digital inputs/outputs, analog inputs/outputs) – SMC30 (incremental encoder evaluation for actual speed value acquisition) An SMC30 and up to 3 TMx modules can be connected to each CUD. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 35 The CUD in the right-hand slot is primarily available (in addition to the operating system) for one DCC function diagram only. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 36 Description SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 37: Technical Data

    Technical data Note You can find the technical data for the connectors and terminals in the section titled "Connecting". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 38: Load Types

    For details on the power unit's dynamic overload capability, refer to Chapter 10.  The 100 % I shown above DO NOT generally correspond to the rated unit current, but are reduced corresponding to the subsequent table. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 39 1190 1785 .95-4GS22 2000 1663 2494 1591 2386 1568 3136 1569 2354 .96-4GS22 2200 1779 2669 1699 2549 1697 3394 1678 2517 .97-4GS22 2800 2136 3204 2044 3066 2022 4044 2024 3036 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 40 1537 1263 .93-4DV62 1600 1255 1883 1213 1819 1139 2279 1190 1785 .95-4DV62 2000 1477 2216 1435 2152 1326 2653 1404 2106 .98-4DV62 3000 2288 3432 2189 3283 2164 4328 2178 3267 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 41 1500 1171 1757 1140 1710 1036 2073 1116 1674 .95-4LV62 1900 1485 2228 1421 2132 1396 2793 1414 2121 950 V, 4Q .96-4MV62 2200 1674 2511 1603 2404 1570 3141 1588 2382 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 42: Environmental Requirements

    Tipping is not permitted. Climatic influences Air temperature of -40 °C to +70 °C is permitted Biological influences Hazardous chemical substances Mechanically hazardous materials Only applies when product is in its original packing SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 43 With derating; see the section titled "Derating" after the unit data Installation altitude above sea level ≤ 1,000 m With rated DC current > 1,000 m With derating; see the section titled "Derating" after the unit data SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 44: Unit Data

    Rated power 29.1 43.7 60.6 Power loss at rated DC current (approx.) Rated 2-ph. 400 V AC (+15 % / – 20 %) field supply voltage 1) Rated field DC voltage 1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 45 0.72 8) 0.72 8) 0.72 8) Fan air flow Fan noise level 50 Hz 70.3 70.3 70.3 70.3 60 Hz 70.3 74.4 74.4 74.4 Dimensions (HxWxD) 385x268x252 625x268x275 625x268x275 700x268x311 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 46 3-ph. 400 V AC (±10 %) 50 Hz fan supply voltage 3-ph. 460 V AC (±10 %) 60 Hz Rated fan current 50 Hz 0.95 9) 0.95 9) 0.95 9) 60 Hz 1.25 9) 1.25 9) 1.25 9) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 47 Δn = 0.1% of rated motor speed during operation with analog tachometer or analog setpoint 5) Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 48 Forced ventilation Forced ventilation Rated Fan with internal power supply Fan with internal power supply fan supply voltage Fan air flow Fan noise level 70.3 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 49 1-ph. 190 (– 25 %) to 240 V AC (+10 %); In = 2 A (– 35 % for 1 min.) With option L05: 18 to 30 V DC; In = 5 A Rated DC voltage 1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 50 Fan air flow Fan noise level 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 385x268x252 Weight (approx.) Rated DC voltage for single-phase operation Rated DC current for single-phase 42.0 87.5 operation SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 51 1.25 1.25 Fan air flow 2400 2400 2400 2400 Fan noise level 50 Hz 80.3 80.3 80.3 80.3 60 Hz 83.2 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 52 3-ph. 460 AC (±10%) 60 Hz 3-ph. 460 AC (±10%) 60 Hz With option L21: 1-ph. 230 V AC With option L21: 1-ph. 230 V AC (±10 %) (±10 %) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 53 0.95 9) 60 Hz 1.25 1.25 1.25 Fan air flow 2400 2400 2400 Fan noise level 50 Hz 80.8 80.8 80.8 60 Hz 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 54 3-ph. 400 V AC (±10 3-ph. 400 V AC (±10 %) 60 Hz 3-ph. 460 V AC (±10 %) supply voltage 3-ph. 460 V AC (±10 With option L21: 1-ph. 230 V AC (±10 %) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 55 Δn = 0.1% of rated motor speed during operation with analog tachometer or analog setpoint 5) Degree of protection IP00 acc. to DIN EN 60529 Protection class Class I (with protective conductor system) and class III (PELV) to EN 61800-5-1 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 56 Forced ventilation Forced ventilation Rated Fan with internal power Fan with internal power fan supply voltage supply supply Fan air flow Fan noise level 70.3 70.3 Dimensions (HxWxD) 385x268x252 385x268x252 385x268x252 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 57 Rated DC current 1200 Rated armature input current 2) Rated power Power loss at rated DC current 4107 (approx.) Rated 2-ph. 480 AC (+10 % / – 20 %) field supply voltage 1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 58 1.25 9) 1.25 9) 1.25 9) Fan air flow 2400 2400 2400 Fan noise level 50 Hz 80.8 80.8 80.8 60 Hz 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 59 12.5 24.9 49.8 74.7 Rated power Power loss at rated DC current (approx.) Rated field DC current Type of cooling Self-ventilated Self-ventilated Self-ventilated Self-ventilated Dimensions (HxWxD) 385x268x221 385x268x221 385x268x252 385x268x252 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 60 Rated armature input current 2) Rated power Power loss at rated DC current 1583 1909 2597 4237 (approx.) Rated field DC current Type of cooling Forced Forced Forced Forced ventilation ventilation ventilation ventilation SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 61 Closed-loop control constancy Δn = 0.006% of rated motor speed during operation with incremental encoder and digital setpoint Δn = 0.1% of rated motor speed during operation with analog tachometer or analog setpoint 5) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 62 3-ph. 460 V AC 3-ph. 460 V AC 3-ph. 460 V AC 3-ph. 460 V AC (±10 %) (±10 %) (±10 %) (±10 %) With option L21: 1-ph. 230 V AC (±10 %) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 63 1.25 1.25 Fan air flow 2400 2400 2400 2400 Fan noise level 50 Hz 80.3 80.3 80.3 80.3 60 Hz 83.2 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 64 3-ph. 460 V AC (±10 %) 60 Hz 3-ph. 460 V AC (±10 %) 60 Hz With option L21: 1-ph. 230 V AC With option L21: 1-ph. 230 V AC (±10 %) (±10 %) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 65 0.95 9) 60 Hz 1.25 1.25 1.25 Fan air flow 2400 2400 2400 Fan noise level 50 Hz 80.8 80.8 80.8 60 Hz 83.2 83.2 83.2 Dimensions (HxWxD) 883x453x505 883x453x505 883x453x505 Weight (approx.) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 66 3-ph. 400 V AC (±10 3-ph. 400 V AC (±10 %) 60 Hz 3-ph. 460 V AC (±10 %) supply voltage 3-ph. 460 V AC (±10 With option L21: 1-ph. 230 V AC (±10 %) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 67 Table 4- 44 Technical data for 3-ph. 950 V AC, 2200 A, 2Q and 4Q units Order number 6RA80 ..96-4MS22 ..96-4MV62 Rated DC current 2200 2200 Rated DC voltage 1) 1140 1000 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 68 For dynamic overload capability, see also Chapter 10 8) 9) see also Chapter "Installation notes for design according to UL 508C" The option of operating in an extended frequency range can be provided on request. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 69: Derating

    Intermediate values can be obtained through linear interpolation. NOTICE Units with option L15 and use of the SINAMICS DCM in a SINAMICS DCM Cabinet drive cabinet with option L99 In these cases, p50077 should be set according to Chapter "Sensor for the ambient and/or air intake temperature (Page 444)".
  • Page 70 Technical data 4.4 Derating Voltage derating as a function of installation altitude: The series of SINAMICS DCM units fulfill overvoltage category III according to EN 61800-5-1 for line supply circuits with respect to the environment (other line supply circuits, housing, electronics).

  • Page 71: Transportation, Unpacking, Installation

    The packaging materials consist of the carton and corrugated cardboard, and can be disposed of in accordance with local regulations for cardboard packaging. If you discover any damage that has occurred in transit, please inform your shipping agent immediately. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 72: Installation

    "type 1" in accordance with standard UL 508 C. ● To install a unit, the minimum dimensions of the cabinet must be 2,200 mm x 600 mm x 600 mm (H x W x D). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 73 To ensure that cooling air can flow in and out uninhibited, there must be a clearance of 100 m both above and below the unit. Otherwise, the unit will run the risk of overheating. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 74: Dimension Drawings

    +2 mm, tolerance of the distances of the busbar holes for customer connections, ±1.5 mm 15 to 30 A, 4Q units Figure 5-3 Dimension drawing, 15 A to 30 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 75 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 2Q units Figure 5-4 Dimension drawing, 60 A to 280 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 76 Transportation, unpacking, installation 5.2 Installation 60 to 280 A, 4Q units Figure 5-5 Dimension drawing 60 A to 280 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 77 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 2Q units Figure 5-6 Dimension drawing: 400 to 600 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 78 Transportation, unpacking, installation 5.2 Installation 400 to 600 A, 4Q units Figure 5-7 Dimension drawing, 400 A to 600 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 79 Transportation, unpacking, installation 5.2 Installation 720 to 850 A, 2Q units Figure 5-8 Dimension drawing: 720 to 850 A, 2Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 80 Transportation, unpacking, installation 5.2 Installation 760 to 850 A, 4Q units Figure 5-9 Dimension drawing: 760 to 850 A, 4Q SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 81 Transportation, unpacking, installation 5.2 Installation 900 to 1200 A units Figure 5-10 Dimension drawing: 900 to 1200 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 82 Transportation, unpacking, installation 5.2 Installation 1500 to 3000 A units Figure 5-11 Dimension drawing: 1500 to 3000 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 83: Installing Options And Accessories

    Installing a second CUD CAUTION Please observe the information provided on "Electrostatic sensitive devices (ESD)" in Chapter 1. ① Unlock and tilt up the BOP support  Figure 5-12 Installing a second CUD (1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 84 Secure the CUD using 4 screws (screw and washer assembly, M3×6), tightening torque 1 Nm  Figure 5-13 Installing a second CUD (2) Lock the BOP support again.  CAUTION: Do not clamp the BOP cable Figure 5-14 Installing a second CUD (3) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 85: Connecting

    When required, additional covers should be provided in the control cabinet (for example, in the area around the busbars). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 86 To operate the SINAMICS DC MASTER, both front cover fixing screws must be tight. CAUTION Surge arresters must be in compliance with IEC 60364-5-53:2002 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 87: Instructions For Emc-Compliant Drive Installation

    Should you require further information or encounter specific problems which have not been dealt with in enough detail for your field of application, please contact your local Siemens office. The contents of these installation instructions neither form part of nor modify any prior or existing contract, agreement, or legal relationship.
  • Page 88 Drive systems for rated voltages < 1,000 V for exclusive use in the second environment Category C4: Drive systems for rated voltages ≥ 1,000 V or for rated currents ≥ 400 A for use in complex systems in the second environment SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 89 If the drive forms part of a system, it does not initially need to fulfill any interference emission requirements, but the EMC Directive does require the system as a whole to be electromagnetically compatible with its environment. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 90 PLCs, encoders, and sensors. The components in the control cabinet (sources of interference and potentially susceptible equipment) must be physically separated, by means of partition plates if necessary, or by installing them in metal enclosures. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 91: Emc-Compliant Drive Installation (Installation Instructions)

    If it is not possible to physically separate the encoder and motor cables, the encoder cable must be decoupled either using a partition or by laying it in a metal conduit. The partition or metal conduit must be grounded at several points. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 92 Serial interfaces: e.g. PROFIBUS DP Generally speaking, "ground" refers to all metallic conductive parts that can be connected to a protective conductor, such as the cabinet enclosure, motor enclosure, or foundation ground. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 93 SINAMICS DC MASTER. The order in which the reactors and filters are installed must be adhered to. The filter cables on the line side and modular side must be physically separated. For information on selecting fuses for semiconductor protection, please refer to the section titled "Fuses". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 94 Connecting 6.1 Instructions for EMC-compliant drive installation Figure 6-3 Example of a cabinet configuration with a SINAMICS DC MASTER of up to 850 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 95 Connecting 6.1 Instructions for EMC-compliant drive installation Figure 6-4 Shielding at control cabinet inlet Figure 6-5 Shielding in control cabinet SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 96 Connecting shields Note The strain relief of shielded cables and the shield support must be mechanically decoupled from one another. Radio interference suppression filters for the field circuit Figure 6-7 RFI suppression filter SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 97 Notice! Risk of pinching cable if screws tightened too much ③ Metallic tube or cable tie on bare metallic comb-type/toothed bar ④ Clamp with metallic backing plate on cable support rail Figure 6-8 Shield connection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 98: Arranging Components For Converter Units

    Line supply – radio interference suppression filter – commutating reactor – SINAMICS DCM. An incorrect arrangement can destroy a thyristor (short-circuit) and rupture a fuse. Catalog LV60 is used for selecting line reactors and RFI suppression filters from Siemens.. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 99: Suggested Rfi Suppression Filter

    In the case of a two-phase connection (field supply), only two phases are connected to the three-phase radio interference suppression filter. In this case, the minimum rated current of the filter line current is the same as the input current (see Field Input) or field DC current. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 100: Information On Line-Side Harmonics Produced By Converter Units In A Fully-Controlled Two- Pulse Bridge Circuit Configuration (B6C And (B6)A(B6)C)

    Strom sechspulsiger netzgeführter Stromrichter (Harmonics in the Line-Side Current of Six-Pulse, Line-Commutated Converters)" by H. Arremann and G. Möltgen, Siemens Research and Development Division, Volume 7 (1978) No. 2, Springer-Verlag 1978. In addition, the example specifies formulae which, depending on the actual operating data in...
  • Page 101 In all other cases, a separate calculation procedure needs to be carried out (this particularly applies when using machines with compensation, as they demonstrate a very low armature inductance level). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 102: Data On The Line-Side Harmonics From Converter Units In A Fully-Controlled Ac Bridge Circuit B2C

    2.1 % 2.2 % 4.7 % 5.0 % 2.0 % 4.3 % 1.9 % 2.0 % 3.9 % 4.2 % 1.8 % 2.0 % 3.6 % 3.8 % Fundamental content converter circuit SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 103: Cable Routing Into The Unit

    Example for cable routing when fully expanded Note For units with a rated DC current ≤280 A, the PROFINET cable must be routed into the unit from the top (PROFINET is only available with Communication Board(s) CBE20). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 104 Connection for E-STOP (XS1). Route the cable into the unit from the bottom. ④ Connection for the floating relay output for the line contactor (XR1). Route the cable into the unit from the bottom. Figure 6-11 Cable routing, power interface SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 105 ● Screw the PROFIBUS bus connector to connector X126 at the CUD using the two screws ● It is not necessary to have a shield support in the unit, it is recommended that the shield is connected in the cabinet. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 106 Note: PROFINET is only available with Communication Board(s) CBE20 ① PROFINET cable (4 connections on each CBE20) Figure 6-13 Routing PROFINET cables in units >280 A Note Cables, which are not mechanically retained in the unit, must be externally retained SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 107: Block Diagram With Connection Suggestion

    Connecting 6.3 Block diagram with connection suggestion Block diagram with connection suggestion Figure 6-14 Open-loop/closed-loop control section block diagram SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 108 LEDs on the CUD" section)  The BOP20 flashes Interrupting the power supply while saving can lead to the loss of the current device parameter assignments. Also refer to the "Operation" chapter, "Memory Card functions" section. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 109 Connecting 6.3 Block diagram with connection suggestion 15 to 30 A units Figure 6-15 Block diagram for 15 to 30 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 110 Connecting 6.3 Block diagram with connection suggestion 60 to 125 A units Figure 6-16 Block diagram for 60 to 125 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 111 Connecting 6.3 Block diagram with connection suggestion 210 to 280 A units Figure 6-17 Block diagram for 210 to 280 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 112 Connecting 6.3 Block diagram with connection suggestion 400 to 3000 A units, three-phase fan connection Figure 6-18 Block diagram for 400 to 3000 A units, 3-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 113 Connecting 6.3 Block diagram with connection suggestion 400 to 1200 A units, with option L21, 1-phase fan connection Figure 6-19 Block diagram for 400 to 1200 A units, 1-phase fan connection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 114: Power Connections

    In units with a rated armature supply voltage of < 690 V: Betatherm 145, 0.5 mm , UL In units with a rated armature supply voltage of ≥ 690 V: Radox 125, 0.75 mm Cable ends are marked with their specified designation. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 115 Connecting 6.4 Power connections 60 A/2Q units 6RA8025-6DS22-0AA0, 6RA8025-6FS22-0AA0, 6RA8025-6GS22-0AA0 XT5-1 XT5-3 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-20 Power connections for 60 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 116 <1> Fan configuration for units of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-21 Power connections for 90 to 280 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 117 <1> Fan with single-phase connection for units with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-22 Power connections for 400 to 600 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 118 C, D = 90 800 A to 850 A units: U = 92 V = 93 W = 94 C, D = 90 Figure 6-23 Power connections for 720 to 850 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 119 W = 98 C, D = 90 ≥ 1100 A units: U = 92 V = 93 W = 94 C, D = 90 Figure 6-24 Power connections for 900 to 1200 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 120 For number of fuses, refer to the chapter "Fuses" a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-25 Power connections for 1,500 to 2,000 A and 575 V/2,200 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 121 6RA8096-4MS22-0AA0, 6RA8097-4GS22-0AA0, 6RA8097-4KS22-0AA0, 6RA8098-4DS22-0AA0 XT5-1 XT5-3 a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-26 Power connections for 2,200 to 3,000 A/2Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 122 Connecting 6.4 Power connections 15 to 30 A/4Q units 6RA8013-6DV62-0AA0, 6RA8013-6FV62-0AA0, 6RA8018-6DV62-0AA0, 6RA8018-6FV62-0AA0 XT5-1 XT5-3 Figure 6-27 Power connections for 15 to 30 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 123 Connecting 6.4 Power connections 60 A/4Q units 6RA8025-6DV62-0AA0, 6RA8025-6FV62-0AA0, 6RA8025-6GV62-0AA0 XT5-1 XT5-3 a = 20 x 3 mm, b = 20 x 5 mm Figure 6-28 Power connections for 60 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 124 <1> Fan configuration for units of 210 A and above a = 20 x 3 mm, b = 20 x 5 mm Figure 6-29 Power connections for 90 to 280 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 125 <1> Fan with single-phase connection for units with option L21 a = 30 x 5 mm, b = 35 x 5 mm Figure 6-30 Power connections for 400 to 600 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 126 W = 98 C, D = 90 850 A units: U = 92 V = 93 W = 94 C, D = 90 Figure 6-31 Power connections for 760 to 850 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 127 W = 98 C, D = 90 ≥ 1100 A units: U = 92 V = 93 W = 94 C, D = 90 Figure 6-32 Power connections for 900 to 1200 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 128 For number of fuses, refer to the chapter "Fuses" a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-33 Power connections for 1,500 to 2,000 A and 575 V/2,200 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 129 6RA8096-4MV62-0AA0, 6RA8097-4GV62-0AA0, 6RA8097-4KV62-0AA0, 6RA8098-4DV62-0AA0 XT5-1 XT5-3 a = 120 x 10 mm, b = cross-section 60 x 10 mm / width 323 mm Figure 6-34 Power connections for 2,200 to 3,000 A/4Q units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 130 575 V/400 A 480 V/90 A, 125 A, 575 V/125 A, 210 A 480 V/280 A, 575 V/280 A, 400 V/400 A 480 V/450 A, 400 - 575 V/600 A 720 - 850 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 131 Connecting 6.4 Power connections 900 A - 1200 A ① ② Rear level Front level 1,500 to 3,000 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 132 60 A, 400 V / 90 A, 125 A, 210 A 575 V / 400 A 480 V / 90 A, 125 A, 575 V / 125 A, 210 A 280 A, 400 V/400 A 450 - 850 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 133 Connecting 6.4 Power connections 900 A - 1200 A SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 134 Connecting 6.4 Power connections ① ② Rear level Front level 1,500 to 3,000 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 135: Field Supply

    R1, R2 equipment Rated DC current, Rated DC current, Module armature field 15 A C98043-A7111-L1 30 A C98043-A7111-L2 60 to 850 A units Figure 6-36 60 - 850 A units, 1Q field SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 136 DC current DC current C98043-... 60 to 125 A 10 A A7115-L11/L21 210 to 280 A 15 A A7115-L12/L22 400 to 600 A 25 A A7115-L12/L22 720 to 850 A 30 A A7115-L12/L22 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 137 Shunt = 2 mΩ; a = Betatherm 145 6 mm , UL Rated field DC current = 85 A (option): Shunt = 1 mΩ; a = Betatherm 145 10 mm , UL Figure 6-38 900 - 3,000 A units, 1Q/2Q field SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 138: Line Reactors

    Line inductances always need to be provided in the infeed in order to limit voltage dips and ensure that the SINAMICS DCM functions correctly. In the most straightforward situations this can be done by using a 4% line reactor.

  • Page 139: Fuses

    6.7 Fuses Fuses For technical data, project engineering data, and dimension drawings for Siemens fuses, please refer to Chapter 4 of the BETA Catalog. In order to ensure UL-compliant protection of units, it is essential that you use UL-listed or UL-recognized fuses.
  • Page 140 Siemens ЯU arm fuses Order number I/U [A/V] Quantity Order number I/U [A/V] 6RA8091-6FS22 1200 / 480 3NE3338-8 800 / 800 The arm fuses are included in the unit. No external semiconductor fuses are required. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 141 6.7 Fuses 4Q units: 400 V, 575 V, 690 V, 830 V, and 950 V Table 6- 9 Phase fuses, DC fuse Unit 3x Siemens ЯU phase fuses 1x Siemens ЯU DC fuse Order number I/U [A/V] Order number I/U [A/V]...
  • Page 142 800 / 800 170M5165 900 / 660 FWH-800A 800 / 500 Table 6- 12 DC fuse Unit 1x Siemens ЯU DC fuse 1x Bussmann ЯU DC fuse Order number I/U [A/V] Order number I/U [A/V] Order number I/U [A/V] 6RA8013-6FV62...

  • Page 143: Fuses In The Power Interface

    5 x 20 mm 0034.3117 ✓ With option L05 (Units with Power Interface C98043-A7107/A7108, F200 fuse): T 6.3 A / 250 V 5×20 mm (Slow-Acting Fuse) e.g. Wickmann 193, Littlefuse 217P Series SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 144: Arrangement Of Terminals And Connectors

    Module C98043-A7100 - Control Unit (CUD) C98043-A7100-L1 = Standard CUD C98043-A7100-L2 = Advanced CUD (shown with connector board C98043-A7125 installed) 1 2 3 4 5 6 1 2 3 4 5 6 Figure 6-39 A7100 terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 145 Connecting 6.8 Arrangement of terminals and connectors Module C98043-A7105 - Power Interface for 2Q units, 400 - 600 V Figure 6-40 A7105, 2Q terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 146 Connecting 6.8 Arrangement of terminals and connectors Module C98043-A7105 - Power Interface for 4Q units, 400 - 600 V Figure 6-41 A7105, 4Q terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 147 6.8 Arrangement of terminals and connectors Module C98043-A7106 - Power Interface 690 - 950 V <1> Connector X21 not fitted on 2Q units Connector X21D not fitted on 4Q units Figure 6-42 A7106 terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 148 6.8 Arrangement of terminals and connectors Module C98043-A7107 - Power Interface for 2Q units 400 V - 600 V for option L05 (Electronic power supply for connection to DC 24 V) Figure 6-43 A7107, 2Q terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 149 6.8 Arrangement of terminals and connectors Module C98043-A7107 - Power Interface for 4Q units 400 V - 600 V for option L05 (Electronic power supply for connection to DC 24 V) Figure 6-44 A7107, 4Q terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 150 L05 (Electronic power supply for connection to DC 24 V) <1> Connector X21 not fitted on 2Q units Connector X21D not fitted on 4Q units Figure 6-45 A7108 terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 151 Connecting 6.8 Arrangement of terminals and connectors Module C98043-A7111 - 15/30 A power unit Figure 6-46 A7111 terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 152 Connecting 6.8 Arrangement of terminals and connectors Module C98043-A7115 - 10 to 30 A field module Figure 6-47 A7115 terminal/connector arrangement Module C98043-A7125 - connector board C98043-A7125 Figure 6-48 A7125 terminal/connector arrangement SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 153: Assignment Of Terminals And Connectors

    Analog inputs, digital inputs, digital outputs, setpoints, reference voltage (P10/N10), serial interface (peer-to-peer), incremental encoder, analog outputs, temperature sensor X178, X179 Interface to AOP30, USS interface Relay output for line contactor (up to 240 V) Safety shutdown E-STOP Analog tachometer SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 154: Power Unit

    Max. conductor cross-section for cables with cable lug in acc. with DIN 46234: 1U1, 1V1, 1W1, 1C1, 1D1: 2×95 mm Tightening torque for 1U1, 1V1, 1W1, 1C1, 1D1: 13 Nm Tightening torque for protective conductor: 25 Nm SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 155 The units are designed for a permanent line supply connection in accordance with EN 61800-5-1. The conductor cross-sections (also for the protective conductor) must be determined in accordance with the applicable regulations that apply in each case – e.g. EN 60204-1. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 156: Exciter Circuit

    2-ph. 400 V AC (– 20 %), 2-ph. 480 V AC (+10 %) 3U1, 3W1 XF2-1: 3D Field winding connection 325 V / 373 V rated DC voltage XF2-2: 3C with 2-ph. 400 V / 480 V AC line supply connection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 157: Electronics Power Supply

    Chapter 4. It is absolutely essential that you use an isolation transformer for rated line voltages above 480 V for safe electrical isolation. The rated supply voltage for the armature circuit (index 0) and for the field circuit (index 1) must be set at p50078. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 158: Fan

    For additional data, refer to the technical data in Chapter 4. Protective conductor PE 230 V infeed 1-ph. 230 V AC For additional data, refer to the technical data in Chapter 4. Protective conductor PE SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 159: Open-Loop And Closed-Loop Control Section

    /AWG): 0.2-2.5/0.2-2.5/24-12 Flexible with end sleeve without/with plastic sleeve: 0.25-2.5/0.25-2.5 mm Stripped length 7 mm Tightening torque 0.5 - 0.6 Nm X126: Type Submin D, 9-pin X100, X101: Type Modular jack 8/4 (RJ45) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 160 If overload occurs: alarm A60018 Analog inputs, setpoint inputs (assignable inputs) AI 0 + Analog input 0 Input type (signal type), parameterizable: AI 0 - Main setpoint - Differential input ±10 V; 150 kΩ SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 161 Resolution approx. 0.66 mV (±14 bits) Common-mode controllability: ±15 V Note: An external armature voltage actual value can also be connected at this input. See function diagram 6902 in the SINAMICS DCM List Manual. Reference voltage Reference voltage ±10 V Tolerance ±1% at 25 °C...
  • Page 162 Characteristic values for the incremental encoder evaluation electronics For supported encoder types, refer to the description of parameter p0400 and Appendix A.2 in the SINAMICS DCM List Manual. Note Incremental encoder evaluation via terminals X177.41 to 48 does not support any SSI encoders.
  • Page 163 ≤ 27 V ≤ 22 V ≤ 18 V ≤ 16 V ≤ 14 V 3) Differential voltage of encoder pulses without load (= approximately the supply voltage of the incremental encoder) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 164 Units that have option L05 (with Power Interface A98043- A7107/A7108) require external protection with max. 6.3 A. Module C98043-A7105/A7107, Power Interface 400 - 600 V or C98043-A7106/A7108 , Power Interface 690 - 950 V SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 165 Receive cable, RS232 standard (V.24) Module C98043-A7100-L1/L2, Standard/Advanced CUD Note: Only one of the two interfaces - RS485 (X178-3, 4) or RS232 (X179-3, 4) - may be used. Figure 6-49 Arrangement X178 and X179 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 166 Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use Shield Permanently connected to ground Module C98043-A7100-L2, Advanced CUD SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 167 ● Loading additional languages onto the Advanced Operator Panel AOP30. ● Performing an offline long-time trace ● Loading the DCC block library into the drive ● SINAMICS Link function: The SINAMICS Link function requires that the memory card is always inserted. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 168: Assignment Of The Rs485 Cable To The Aop30

    A 24 V power supply is required to operate the AOP30. For a maximum cable length of 50 m, this can be taken from the CUD of the SINAMICS DCM. An external power supply must be used for cable lengths > 50 m.

  • Page 169: Installation Notes For Installation According To Ul 508C

    Code and any additional local codes", or the equivalent. ● Blower motor protection type 3RV1011-0DA1 trimmed to 0.26 A manufactured by Siemens is to be provided for blower motor type R2D225-AP02-09 in drive model sizes C and D. ● Blower motor protection type 3FV1011-0EA1 trimmed to 0.38 A manufactured by Siemens is to be provided for blower motor Type R2D250-AM20-09 in drive model size E.
  • Page 170 Connecting 6.10 Installation notes for installation according to UL 508C SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 171: Additional System Components

    The CUD features 2 DRIVE-CLiQ ports (X100, X101). Any combination of the modules can be connected in series or in parallel. An SMC30 only possesses one DRIVE-CLiQ interface and is, therefore, always the last module on the bus. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 172: Option Board: Communication Board Ethernet Cbe20

    The Option Board should only be inserted and removed when the Control Unit and Option Board are disconnected from the power supply. CAUTION The CBE20 must only be operated by qualified personnel. The ESD information must be observed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 173: Interface Description

    7.1 Option Board: Communication Board Ethernet CBE20 7.1.3 Interface description 7.1.3.1 Overview Figure 7-1 Interface description CBE20 MAC address The MAC address of the Ethernet interface is located on the upper side of the board. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 174: X1400 Ethernet Interface

    For diagnostic purposes, the ports have one green and one yellow LED (refer to "Meaning of the LEDs" for descriptions) Cable and connector types Information on PROFINET cables and connectors can be found in the following catalog: Industrial Communication Catalog IK PI, 2009 Edition, SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 175: Meaning Of The Leds

    Green Flashing light Control Unit task system has synchronized with the IRT clock and data is being exchanged. Continuous Task system and MC-PLL have synchronized with the IRT clock. light SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 176 CBE20. board, if required, Possible causes: replace. Board was withdrawn after booting.  The board is defective  Orange 0.5 Hz Firmware is being updated. – flashing light SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 177: Installation

    Tightening torque: 1 Nm Installing the CBE20 7.1.6 Technical data Table 7- 5 Technical data Communication Board CBE20 Unit Value 6SL3055-0AA00-2EBx Max. current requirements (at 24 V DC) Power loss Weight <0,1 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 178: Sensor Module Cabinet-Mounted Smc30

    X521/X531 if both signals are derived from the same measured variable. 7.2.2 Safety instructions WARNING The cooling clearances of 50 mm above and below the components must be observed. NOTICE Only one encoder system may be connected per Sensor Module. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 179 Temperature-sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 180: Interface Description

    Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 7.2.3 Interface description 7.2.3.1 Overview Figure 7-2 SMC30 interface description SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 181: X500 Drive-Cliq Interface

    Incremental signal A/SSI data Connector type: SUB-D female, 15-pin CAUTION The encoder power supply can be parameterized to 5 V or 24 V. The encoder may be destroyed if you enter the wrong parameters. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 182: X521/X531 Alternative Encoder System Interface

    Only temperature sensors that meet the protective separation specifications in EN 61800-5- 1 may be connected to terminals "+Temp" and "-Temp". There is a risk of electric shock if this is not carefully observed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 183: X524 Electronic Power Supply

    Connection example 1: HTL encoder, bipolar, with reference signal Figure 7-3 Connection example 1: HTL encoder, bipolar, with reference signal Signal cables must be twisted in pairs in order to improve resistance to induced interference. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 184 Connection example 2: HTL encoder, unipolar, with reference signal Because the physical transmission properties are more robust, the bipolar connection should always be used. The unipolar connection should only be used if the encoder type does not output push-pull signals. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 185 Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 Figure 7-5 Photo of connection example 2 Note: Diagram of the wire jumpers for connecting unipolar HTL encoders with reference signal SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 186: Meaning Of The Leds

    Make sure that the connected encoder can be operated with a 24 V power supply. If an encoder that is designed for a 5 V supply is operated with a 24 V supply, this can destroy the encoder electronics. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 187: Dimension Drawing

    2. Push the component towards the mounting rail until you hear the mounting slide at the rear latch into position. 3. You can now move the component to the left or right along the mounting rail, until it reaches its final position. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 188 1. The lug on the mounting slide must first be pushed down to release the interlock from the mounting rail. 2. The component can now be tilted towards the front and removed from the mounting rail. Figure 7-7 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 189: Protective Conductor Connection And Shield Support

    Shield supports for the SMC30 Weidmüller: http://www.weidmueller.com The bending radii of the cables must be observed (see MOTION-CONNECT description). NOTICE Only use screws with a permissible insertion depth of 4 - 6 mm. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 190: Technical Data

    (HTL bipolar) Low signal level Ldiff (HTL bipolar) High signal level Hdiff (SSI bipolar at X520 or X521/X531) Low signal level Ldiff (SSI bipolar at X520 or X521/X531) Signal frequency Edge clearance SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 191 For TTL encoders at X520 → Remote Sense → 100 m Because the physical transmission properties are more robust, the bipolar connection should always be used. The unipolar connection should only be used if the encoder type does not output push-pull signals. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 192 (reason: The voltage drop depends on the cable length and the encoder current). Figure 7-10 Signal characteristic of track A and track B between two edges: Time between two edges with incremental encoders SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 193 Additional system components 7.2 Sensor Module Cabinet-Mounted SMC30 Figure 7-11 Position of the zero pulse to the track signals SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 194: Terminal Module Tm15

    Interface overview of the TM15 Type Quantity Digital inputs/outputs 24 (electrical isolation in 3 groups each with 8 DI/O) 7.3.2 Safety Information WARNING The 50 mm cooling clearances above and below the components must be observed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 195: Interface Description

    Additional system components 7.3 Terminal Module TM15 7.3.3 Interface description 7.3.3.1 Overview Figure 7-12 TM15 interface description SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 196: X500 And X501 Drive-Cliq Interface

    Reserved, do not use + (24 V) Power supply GND (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interfaces included in the scope of delivery; blanking plate (50 pieces) Order number: 6SL3066-4CA00-0AA0 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 197: X524 Electronic Power Supply

    M1: A ground reference for DI/O 0 to 7 (first potential group) must always be connected if at least one DI/O of the potential group is used as either an input or an output. DI/O: Digital input/output SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 198: X521 Digital Inputs/Outputs

    M3: A ground reference for DI/O 16 to 23 (third potential group) must always be connected if at least one DI/O of the potential group is used as either an input or an output. DI/O: Digital input/output SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 199: Connection Example

    Additional system components 7.3 Terminal Module TM15 7.3.4 Connection example Figure 7-13 Example connection of TM15 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 200: Meanings Of The Leds On The Terminal Module Tm15

    = 1. Red/oran Cause and rectification of faults The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS DCM List Manual SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 201: Dimension Drawing

    2. Push the component towards the mounting rail until you hear the mounting slide at the rear latch into position. 3. You can now move the component to the left or right along the mounting rail, until it reaches its final position. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 202 1. The lug on the mounting slide must first be pushed down to release the interlock from the mounting rail. 2. The component can now be tilted towards the front and removed from the mounting rail. Figure 7-15 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 203: Protective Conductor Connection And Shield Support

    X524). If the ground terminal is actually grounded, then the enclosure is also grounded. An additional ground connection using the M4 screw is especially necessary if high equipotential bonding currents can flow (e.g. through the cable shield). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 204: Connector Coding

    7.3 Terminal Module TM15 7.3.9 Connector coding Siemens supplies a series of coding keys ("coding sliders") with each Terminal Module TM15. To encode a connector, you must insert at least one coding slider and cut off a coding lug on the connector:...

  • Page 205: Technical Data

    100 For inductive load max. 0.5 For lamp load max. 10 Maximum lamp load Max. switching frequency 1 (typ.) (100% amplitude, 50%/50% duty cycle; with 0.5 A and a resistive load) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 206 Transmission time via the DRIVE-CLiQ connection  (approx. 1 DRIVE-CLiQ clock cycle). Evaluation on the Control Unit (see function diagram)  For additional information: SINAMICS DCM List Manual, Chapter "Function block diagrams" Weight 0,86 Approvals UL und cULus http://www.ul.com File: E164110, Vol. 2, Sec. 9 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 207: Terminal Module Tm31

    Temperature sensor cables that are routed together with the motor cable must be twisted in pairs and shielded separately. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 208: Interface Description

    Additional system components 7.4 Terminal Module TM31 7.4.3 Interface description 7.4.3.1 Overview Figure 7-18 Interface description TM31 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 209: X500 And X501 Drive-Cliq Interface

    Reserved, do not use + (24 V) Power supply M (0 V) Electronics ground Blanking plate for DRIVE-CLiQ interfaces included in the scope of delivery; blanking plate (50 pieces) order number: 6SL3066-4CA00-0AA0 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 210: X520, X530 Digital Inputs

    Terminal M1 or M2 must be connected in order that digital inputs (DI) can function. This is carried out by: 1) Providing the ground reference of the digital inputs, or 2) a jumper to M (caution! This removes electrical isolation for these digital inputs). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 211: X521 Analog Inputs

    The power supply for the analog inputs can be taken internally or from an external power supply unit 7.4.3.5 Analog inputs current/voltage switch Table 7- 30 Current/voltage selector switch S5 Switch Function S5.0 Switchover of voltage (V)/current (I) Al0 S5.1 Switchover of voltage (V)/current (I) Al1 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 212: X522 Analog Outputs/Temperature Sensor

    Only temperature sensors that meet the protective separation specifications in EN 61800-5- 1 may be connected to terminals "+Temp" and "-Temp". There is a risk of electric shock if this is not carefully observed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 213: X524 Electronic Power Supply

    +24 V terminals X540 and X541 combined: 150 mA +24 V +24 V +24 V +24 V +24 V +24 V Note This power supply is only used for powering the digital inputs. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 214: X541 Bidirectional Digital Inputs/Outputs

    DI/DO: Bidirectional digital input/output; M: Electronics ground Note An open input is interpreted as "low". Note If a the 24 V supply is briefly interrupted, the digital outputs are deactivated during this time. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 215: X542 Relay Outputs

    Overvoltage category: Class III to EN 60 664-1 DO: Digital output; NO: Normally open contact; NC: Normally closed contact; COM: Mid- position contact depending on the parameters assigned and the supply voltage (P24) of the TM31 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 216: Connection Example

    Additional system components 7.4 Terminal Module TM31 7.4.4 Connection example Figure 7-19 TM31 connection example SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 217: Meanings Of The Leds On The Terminal Module Tm31

    = 1. Red/oran Cause and rectification of faults The following documents contain information about the cause of faults and how they can be rectified: SINAMICS S120 Commissioning Manual (IH1) SINAMICS DCM, List Manual SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 218: Dimension Drawing

    Additional system components 7.4 Terminal Module TM31 7.4.6 Dimension drawing Figure 7-20 Dimension drawing of Terminal Module TM31, all data in mm and (inches) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 219: Installation

    1. The lug on the mounting slide must first be pushed down to release the interlock from the mounting rail. 2. The component can now be tilted towards the front and removed from the mounting rail. Figure 7-21 Removing from a mounting rail SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 220: Protective Conductor Connection And Shield Support

    If the shielding procedures described and the specified cable lengths are not observed, the machine may not operate properly. NOTICE Only use screws with a permissible insertion depth of 4 - 6 mm. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 221: Connector Coding

    To ensure that identical connectors are assigned correctly on the TM31, the connectors are coded as shown in the diagram below. Figure 7-23 TM31 connector coding The bending radii of the cables must be observed (see MOTION-CONNECT description). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 222: Technical Data

    Transmission time via the DRIVE-CLiQ connection (approx. 1 DRIVE-CLiQ  clock cycle) Evaluation on the Control Unit (see function diagram)  Further information: SINAMICS DCM List Manual, chapter, "Function diagrams" Weight SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 223: Commissioning

    All safety measures listed in these Operating Instructions, as well as all warning signs attached to the unit, must be followed. Observe all the warning information outlined in Chapter 1 of these Operating Instructions. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 224 LEDs on the CUD" section)  The BOP20 flashes Interrupting the power supply while saving can lead to the loss of the current device parameter assignments. Also refer to the "Operation" chapter, "Memory Card functions" section. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 225: Switching On

    After the device is turned on (POWER ON), the drive powers up. Power-up up to operating state 7.0 in the SINAMICS DCM with the parameters saved (RAM to ROM was carried out) takes approx. 45 s. Power-up without the saved parameters (first commissioning) takes approx.

  • Page 226: Commissioning Using The Bop20 Operator Panel

    In order to be able to set the access authorization, drive object 1 (DO1) must be activated at the BOP20, see Chapter 9, Section, Displaying and operation using the BOP20. Access level (1)p0003 = 1 Standard (1)p0003 = 2 Advanced (1)p0003 = 3 Expert SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 227 The motor data, as specified on the motor rating plate, must be entered in the following "Thermal overload protection for the DC motor" parameters (see also the sections titled "Speed-dependent current limitation" Figure 8-1 Example of a rating plate SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 228 = 2 The actual speed value comes from an incremental encoder (r0061) connected to terminal block X177. p0400[0] Encoder type selection p2000 Speed in rpm at 100% speed Remark: The value set here determines the 100% speed for the closed-loop speed control. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 229  Calculating the display values r020, r021, r060 and r063 Remark 2: Parameter p2000 and parameters r020, r021, r060 and r063 are not data-set dependent. For that reason, the physical speed can only be displayed correctly for one data set (CDS). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 230 System current limit in torque direction II (as % of p50100) 〈7.2〉Torque limits p50180[D] Torque limit 1 in torque direction I (as % of rated motor torque) p50181[D] Torque limit 1 in torque direction II (as % of rated motor torque) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 231 The optimization runs for field weakening and for friction and moment of inertia compensation must be repeated if there is any change to the maximum speed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 232 ● Write the parameters to a Memory Card (p0804). ● Document the parameters in a STARTER project (load to PG). Also refer to the "Operation" chapter, "Memory Card functions" section and "Commissioning with the STARTER commissioning tool" chapter. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 233: Commissioning Using The Aop30 Operator Panel

    While the system is powering up, the parameter descriptions are loaded to the operator panel (remark: The Memory Card does not have to be inserted) 100% Figure 8-3 Loading the parameter descriptions while powering up the system SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 234: Full Drive Commissioning

    8.3.1.2 Full drive commissioning Adjust the rated unit currents NOTICE The US rating must be set at p50067 for base drives (type 6RA80xx-2xxxx) manufactured in North America. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 235 See the section titled "Thermal overload protection for the DC motor (I2t monitoring of the motor)" When you have finished entering the motor data, choose "Continue" underneath the final parameter value and activate with <F5> (OK). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 236 Actual speed controller value signal source p2000 Reference speed DRIVE-CLiQ encoder screen p0400[e] Encoder type selection p0404[e] Encoder configuration active p0405[e] Square-wave encoder A/B p0408[e] Rotary encoder pulse no. p2000 Reference speed SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 237 Optimization of closed-loop EMF control (incl. field characteristic plotting) p50051 = 28 Plotting the friction characteristic p50051 = 29 Optimization of closed-loop speed control for drives with a mechanical system capable of oscillation See Chapter "Drive optimization" for more details SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 238: Status After Commissioning

    Reset> <OK> Restoring all parameters to their factory settings All of the unit parameters are reset to their factory settings. The AOP30 is powered down and back up again during this process. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 239: Commissioning With The Starter Commissioning Tool

    Note The SIMOTION SCOUT engineering tool includes the STARTER functionality to commission drives. From version V4.2, SCOUT has also been released for commissioning SINAMICS DCM. 8.4.1.1 Installing the STARTER commissioning tool STARTER is installed using the "setup" file on the CD supplied. When you double-click the "Setup"...

  • Page 240: Layout Of The Starter User Interface

    This is a deliberate procedure! Target: By taking time to consider what configuration data you enter, you can prevent inconsistencies between the project data and drive unit data (identifiable in online mode). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 241: Creating The Project

    ● STARTER Getting Started Drive Commissioning ● STARTER Project Wizard The commissioning steps are listed below as numbered step sequences. Accessing the STARTER project wizard Figure 8-6 Main screen of the STARTER parameter assignment and commissioning tool SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 242 Online help can be restarted at any time via Help > Getting Started. STARTER features a detailed online help function. The STARTER project wizard Figure 8-7 STARTER project wizard ⇒ Click Arrange drive units offline... in the STARTER project wizard SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 243 ⇒ Click Continue > to set up the PG/PC interface. Figure 8-9 Interface setup ⇒ Click Change and test... and set up the interface in accordance with your device configuration. The Properties..., Copy... and Select... buttons are available. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 244 Commissioning 8.4 Commissioning with the STARTER commissioning tool Figure 8-10 Setting up the interface Note To parameterize the interface, you must install the appropriate interface card (e.g.: PC Adapter (PROFIBUS)). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 245 Only the bus addresses available in the project will be offered. That prevents double bus address assignments. ⇒ After completion, click OK to confirm the setup and to return to the project wizard. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 246 Standard CUD / Advanced CUD, if you have purchased Option G01 Standard CUD [2] for a Standard CUD in the right-hand slot Advanced CUD [2] for a Advanced CUD in the right-hand slot SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 247 A second CUD for expanding the computing capacity is created in the STARTER as an independent device, type "Sinamics DCM Standard (Advanced) CUD [2]". Explanation: "[2]" is the SINAMICS nomenclature for indexed data. In this case, it is used as a name - independent of any language for a second CUD inserted in the right-hand slot.

  • Page 248: Configuring A Drive Unit

    ⇒ Click Complete to complete the creation of a new project for the drive unit. 8.4.2.2 Configuring a drive unit Note: STARTER must be offline. In the project navigator, open the tree element that contains your drive unit. Figure 8-16 Configuring the project navigator drive unit SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 249 ⇒ If you have plugged in a Profinet CBE20 module (option G20), the module needs to be activated here ⇒ Click Continue > Under Drive properties, you can enter optional information about the drive/project. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 250 8.4 Commissioning with the STARTER commissioning tool Selecting the function modules Figure 8-18 Selecting options ⇒ If you want to use the free function blocks, you can activate them here. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 251 You can filter the MLFB list with the supply voltage and range selection (2Q/4Q) boxes ⇒ Select the corresponding unit according to the MLFB on the rating plate. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 252 ⇒ Enter the motor rating data according to the motor rating plate here. CAUTION The data are very important to protect against overloading and must be entered correctly. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 253 8.4 Commissioning with the STARTER commissioning tool Brake control Figure 8-21 Motor brake ⇒ If a motor brake is available, the type and properties can be set here. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 254 ⇒ Enter the reference speed. For display on the AOP30 or to transfer the speed variables via PROFIBUS, the physical speed at 100 % is specified here. ⇒ Click Continue > Encoder data - analog tachometer ⇒ Enter the tachometer voltage at maximum speed. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 255 The SMC30 supplies 5 V / 24 V encoder supply. ⇒ Click Continue > Encoder data - Actual EMF value ⇒ Enter the tachometer voltage at maximum speed. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 256 Encoder data – Encoder on the SMC30 evaluation module Figure 8-24 Entering the encoder data (DRIVE-CLiQ) ⇒ Enter the encoder type (usually HTL/TTL), the number of pulses per revolution, the level and the zero mark configuration ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 257 If field weakening is activated, the field characteristic curve must be recorded with the optimization run p50051= 27 on the drive before the drive can be switched on. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 258 If a standard telegram is selected, BICO interconnections are triggered which cannot be re- parameterized. If, e.g., p0840 is to be changed again, a switchover to free telegram configuration has to be made first. ⇒ Click Continue > SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 259 Commissioning 8.4 Commissioning with the STARTER commissioning tool Entering important parameters Figure 8-27 Important parameters If necessary, enter important technological parameters. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 260 ⇒ Use Copy text to clipboard to insert the summary of the data of your drive unit displayed in the window for later use in text processing. ⇒ Click Finish. ⇒ Save your project on the hard disk with Project > Save. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 261: Starting The Drive Project

    Project > Connect to target system If the following screen appears after step 1, select the Download to target device menu command and continue with step 3. Otherwise, continue with step 2. Figure 8-29 Online/offline comparison SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 262 ● You have transferred your project data to the drive unit ● You have saved your project data in your drive unit's FLASH memory so that it is backed up in the event of a power failure SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 263: Connection Through A Serial Interface

    This is located in the following path on the STARTER CD: \installation\starter\starter\Disk1\SerialCable_PPI\ STARTER must not be active while the driver is being installed. 2. Enter the following settings. The "0" address and the transmission rate 19.2 kbit/s are important here. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 264 3. The PPI bus address for a drive unit with a CUD is fixed at 3, for an expansion CUD in the right slot it is fixed at 5. 4. When creating the drive unit, also set the corresponding bus address. Figure 8-32 Setting the bus address SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 265: Activating Function Modules

    Function modules can be defined for all DOs by using the properties dialog (activate by clicking with the right mouse button on the DO in the project navigator). Shown as example for the closed-loop control DO "Drive_1": Figure 8-33 Properties SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 266: Activating Online Through Parameters

    The setting is made on p0108[i] in the Control Unit. In this case, the index corresponds to the Index 0 stands for the CU, Index 1 for the first DO – the default is the closed loop control DO DC_CTRL, Index 2 optionally the first TMxx, etc. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 267 This triggers the software to reboot, therefore activating the function modules that have been set - together with the associated parameters. Note Changing the parameters – The quantity structure is copied to the optional AOP30 by "relearning" the existing parameters. This takes a few minutes. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 268: Commissioning Optional Additional Modules

    8.6.1 Terminal Modules (TM31, TM15) 8.6.1.1 Commissioning with STARTER Requirement The project must be consistent with the drive before adding the TMxx (loading to PG accomplished) Figure 8-35 Inserting I/O component (1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 269 ● Select the desired type Figure 8-37 Topology ● In the topology view, check which interface the TMxx is to be connected to and connect it there (0 = X100, 1 = X101) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 270: Commissioning Via Parameter Assignment

    Encoder evaluation (SMC30) With an optional SMC30 encoder evaluation, a second incremental encoder can be evaluated. Subsequently adding or deleting an SMC30 to/from an existing project is only possible with the STARTER commissioning tool. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 271: Add/Commissioning (With Starter)

    Add/commissioning (with STARTER) Note: STARTER must be offline. ● Start the drive wizard via Configuration – DDS configuration Figure 8-38 Configuring DDS ● Continue to the "Encoder" screen and activate the second encoder there SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 272: Remove (With Starter)

    ● With Continue>, go to the "Encoder" screen form, and there, deselect encoder 2 ● Run through the wizard until the end ● Unplug the encoder evaluation SMC30 ● Go online ● Load the project to the drive SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 273: Profinet Module (Cbe20)

    If PROFINET is to be used only as a commissioning interface but process control is through PROFIBUS, after commissioning the CBE20 the process data interface needs to be set back to PROFIBUS (p8839=1). 8.6.3.2 Adding offline in STARTER Figure 8-40 Configuration SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 274: Deleting From The Drive Online

    CBE20 can also be subsequently added or deleted (see adding offline in STARTER) After deleting in the wizard, the project needs to be saved, loaded into the drive and permanently saved with RAM→ROM. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 275: Drive Optimization

    ● Armature current closed-loop control ● Speed control ● EMF closed-loop control SINAMICS DCM supports this task in 2 ways. ● Quick commissioning The controller parameters are calculated from the rated data of the motor and the power unit. No measurements are made. Only the parameters for the field current closed-loop control, the armature closed-loop control and the speed closed-loop control are determined.
  • Page 276 Execution of the optimization run starts once operating state <o1.0 (OPERATION) is reached. 〈5〉 When the optimization run has been completed, the drive goes into operating state o8.0 Note The optimization runs should be performed in the order specified above. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 277 For drives with a high dynamic performance, the optimization run p50051=25 should be repeated after operating the drive with a load (e.g. with the motor at the operating temperature. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 278 This optimization run may also be started without a mechanical load. The following parameters are set automatically: p50120 to Field characteristic (magnetization characteristic) of motor p50139 p50275 P gain of EMF controller (Kp) p50276 Integral time of EMF controller (Tn) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 279 In order to execute this optimization run, the speed controller must not be parameterized as a pure P controller or as a controller with droop. WARNING During this optimization run, the drive accelerates up to its maximum speed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 280 The parameters for the drive data set that has been selected in each case are optimized. The drive data set selection must remain the same throughout the optimization runs to avoid a fault being output. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 281: Manual Optimization

    -p50354=5 %: Threshold for overspeed protection -Enter 0 for the main setpoint. -If "OPERATION ENABLE" has been applied and the "SHUTDOWN" command is entered, an armature current of approximately 0% will now flow. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 282 = various values, e.g. 80 % period = 1000 ms pulse width = 500 ms Supply point: p50601[4] (see function diagram 6855) Set p50082 = 0 (field off) Record signals r52118 (Ia-set) and r52117 (Ia-act) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 283: Optimization Of Closed-Loop Field-Current Control

    The parameters of the precontrol (Rf [p50112], Lf [p50116] and λf [p51597]) have been correctly set if the output of the field controller has the lowest possible value (e.g. less than 5 %) over the complete setpoint range. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 284: Optimizing The Speed Controller

    ● The overshoot defines the damping. For a step change of the setpoint or disturbance variable, the controlled variable must not excessively overshoot the steady-state final value. Figure 8-41 Setpoint step to evaluate a controller SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 285 An improved response to setpoint changes with the response to disturbances remaining the same can be achieved using the reference model. See Chapter "Function descriptions", Section "Speed controller". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 286 Commissioning 8.8 Manual optimization SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 287: Operation

    Example: Actual motor current Figure 9-1 Parameter types All these drive parameters can be read via PROFIBUS and changed by means of p parameters using the mechanisms defined in the PROFIdrive profile. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 288 The CDS and DDS can be switched over during normal operation. Additional types of data set also exist, but these can only be activated indirectly by means of a DDS changeover. ● EDS - Encoder Data Set Figure 9-2 Parameter categories SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 289 The operation may take several minutes. The unit automatically powers up during this time. As a result, the unit in STARTER goes offline. Re-connect with the drive. After this has been done, p0976 is automatically set to 0 and p0009 is set to 0. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 290: Data Sets

    Access level The parameters are subdivided into access levels. The SINAMICS DCM List Manual specifies the access level at which the parameter can be displayed and modified. The required access levels 0 to 4 can be set in p0003.
  • Page 291 The parameters that are grouped together in the drive data set are identified in the SINAMICS DCM List Manual by "DDS" and are provided with index [0...n]. It is possible to parameterize several drive data sets. You can switch easily between different drive configurations (control type, motor, encoder) by selecting the corresponding drive data set.

  • Page 292: Function Diagrams And Parameters

    ● 8560 Command data sets (CDS) ● 8565 Drive data sets (DDS) ● 8570 Encoder data sets (EDS) Overview of important parameters (refer to the SINAMICS DCM List Manual) Adjustable parameters ● p0140 Encoder data sets (EDS) number ● p0170 Command data sets (CDS) number ●...

  • Page 293: Using Data Sets

    Activating these data sets is not permitted and any attempt to do so will be rejected with an error. Assigning these data sets to a drive data set (DDS) is only possible by means of a commissioning step (p0009 ≠ 0, p0010 ≠ 0). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 294: Drive Objects

    ● Control Unit (CU_DC) This drive object contains a variety of different system parameters. ● Evaluation of optional Terminal Module An independent drive object handles evaluation of each optional Terminal Module. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 295: Memory Card Functions

    ● Automatic speed control ● Control Unit 9.1.4 Memory card functions This section describes the basic functions of the Memory Card in the SINAMICS DCM system. Basic information The CUD (Control Unit for the SINAMICS DCM) manages three memory areas: ●...
  • Page 296 ● to load the DCC block library into the drive Note The memory card supplied from Siemens as option S01 or S02 includes, when supplied, a dump of the internal unit software. These files are required to update the software as well as to use the "SINAMICS Link"...
  • Page 297 When a memory card is inserted, the RAM to ROM command (p0977 = 1) will copy the parameter data set with the index 0 from the ROM to the memory card. A parameter data set that might have been previously saved on the memory card is overwritten. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 298 0 in the ROM will be overwritten by the new one with the index 0 on the Memory Card. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 299 ● The card can be removed once the system has powered-up. The CUD that was still not parameterized now has the same parameter assignment as the original "sample" drive. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 300 Feedback: "You can safely remove the memory card" Remove the memory card p9400 = 100 Feedback: "It is not possible to safely remove the memory card" SINAMICS DCM is accessing the memory card. Leave the memory card in the unit and try again later. p9400 = 0...

  • Page 301: Bico Technology: Interconnecting Signals

    Can be interconnected to a binector output as source. (signal sink) The number of the binector output must be entered as a parameter value. Binector output Can be used as a source for a binector input. (signal source) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 302: Interconnecting Signals Using Bico Technology

    ● Connectors with no index: Parameter number and drive object ID ● Connectors with index: Parameter number, index, and drive object ID ● Data type (signal source for connector output parameter) Figure 9-6 Interconnecting signals using BICO technology SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 303: Internal Encoding Of The Binector/Connector Output Parameters

    The possible interconnections between the BICO input (signal sink) and BICO output (signal source) are listed in the table titled "Possible combinations for BICO interconnections", which can be found in the "Explanations on the parameter list" section of the SINAMICS DCM List Manual.

  • Page 304: Example: Interconnecting Digital Signals

    ● p2900[0...n] CO: Fixed value_%_1 ● p2901[0...n] CO: Fixed value_%_2 ● p2930[0...n] CO: Fixed value_M_1 Example: These parameters can be used to interconnect the scaling factor for the main setpoint or to interconnect an additional torque. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 305: Parameterizing Using The Bop20 (Basic Operator Panel 20)

    Lights up if at least one parameter was changed and the value has not yet been transferred to the non-volatile memory. Lights up if, for a parameter, the value only takes effect after the P key is pressed SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 306 If this key is pressed for 3 s, the "Copy RAM to ROM" function is executed. The "S" displayed on the BOP disappears. Increase The keys depend on the current display and are used to either increase or decrease values. Decrease SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 307 When used in a combination with another key, "P" or "FN" must be pressed before the  other key. Overview of important parameters (refer to the SINAMICS DCM List Manual) All drive objects ● p0005 BOP status display selection ● p0006 BOP status display mode ●...

  • Page 308: Displays And Using The Bop20

    ● p0010 Commissioning, parameter filter 9.2.2 Displays and using the BOP20 Features ● Operating display ● Changing the active drive object ● Displaying/changing parameters ● Displaying/acknowledging faults and alarms ● Controlling the drive using the BOP20 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 309 – The required parameters can be selected using the arrow keys. – Press the "FN" key -> parameter r0000 is displayed – Press the "P" key -> changes back to the operating display SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 310 "FN" and the arrow keys. You can toggle between r0000 and the parameter that was last displayed by pressing the "FN" key in the parameter display. Figure 9-10 Parameter display SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 311 To switch from the parameter display to the value display, press the "P" key. In the value display, the values of the adjustable parameters can be increased and decreased using the arrow. The cursor can be selected using the "FN" key. Figure 9-11 Value display SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 312 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) Example: Changing a parameter Precondition: The appropriate access level is set (for this particular example, p0003 = 3). Figure 9-12 Example: Changing p0013[4] from 0 to 300 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 313 Example: Changing binector and connector input parameters For the binector input p0840[0] (OFF1) of drive object 2 binector output r0019.0 of the Control Unit (drive object 1) is interconnected. Figure 9-13 Example: Changing indexed binector parameters SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 314: Displaying Faults And Alarms

    Operation 9.2 Parameterizing using the BOP20 (Basic Operator Panel 20) 9.2.3 Displaying faults and alarms Displaying faults Figure 9-14 Faults Displaying alarms Figure 9-15 Alarms SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 315: Controlling The Drive Using The Bop20

    For simple commissioning, only bit 0 should be interconnected. When interconnecting bits 0 ... 2, then the system is powered-down according to the following priority: OFF2, OFF3, OFF1. Acknowledge fault (0 -> 1) p2102 Motorized potentiometer, raise p1035 Motorized potentiometer, lower p1036 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 316: Controlling Via The Aop30 Operator Panel

    ● Numeric keypad for entering setpoints or parameter values ● Function keys for prompted navigation through the menus ● Two-stage safety concept to protect against accidental or unauthorized changes to settings ● IP54 degree of protection (as installed) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 317: Overview And Menu Structure

    Dialog screen for the main menu: This can be accessed at any time with the "MENU" key. Press "F2" or "F3" to navigate through the menu options in the main menu. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 318 Operation 9.3 Controlling via the AOP30 operator panel Menu structure of the operator panel Figure 9-17 Menu structure of the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 319: Menu: Operation Screen

    Setting options By selecting Commissioning/Service –> AOP settings –> Define operation screen, you can adjust the display type and the values displayed as required (see the section titled "Operation/AOP30 settings"). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 320: Parameterization Menu

    The number at the right of the first row from the top shows which data set a highlighted parameter comes from. In the commissioning wizard, the drive is commissioned using the data set selected on this screen. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 321 Depending on the configuration, this can take from 45 s to several minutes. Also refer to the "Operation" chapter, "Memory Card functions" section. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 322: Menu: Fault/Alarm Memory

    To display additional help regarding the cause of the problem and how to solve it, choose F1 (<Help>). To acknowledge the faults, choose F5 (<Ack.>). If a fault cannot be acknowledged, the fault remains. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 323: Menu: Commissioning/Service

    The selection screen for the optimization runs appears. 9.3.5.2 Device commissioning In this menu, you can enter the device commissioning status directly. This is the only way that you can reset parameters to their factory settings, for example. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 324: Aop Settings

    Figure 9-20 Define operation screen The figure below shows how the entries are assigned to the screen positions: Figure 9-21 Layout of the entries on the operation screen SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 325: Lists Of Signals For The Operation Screen

    Reference torque 100% = p2003 p2003 = 2 × rated motor torque Reference power 100% = r2004 r2004 = (p2003 × p2000 × π) / 30 Reference temperature 100% = 100 °C SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 326 – The current drive unit time is transferred to the AOP30 every time the AOP30 is restarted. – At 02:00 (AOP time) every day, the current drive unit time is transferred to the AOP30. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 327 When you reset parameters, all settings that are different from the factory settings are immediately reset on the operator panel. This may cause the unit to switch to an unwanted operating state. For this reason, you should always take great care when resetting parameters. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 328: Aop30 Diagnostics

    Alternatively, you can exit the keyboard test screen by pressing any key and holding it down. LED test On this screen, you can check that the 4 LEDs are functioning properly. Database statistics Data related to the database is displayed here (e.g. free memory for additional DOs) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 329: Sprachauswahl/Language Selection

    ● No: The "LOCAL" or "REMOTE" operating state is not saved. "REMOTE" is activated when the power supply is switched on. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 330: On Key/Off Key

    The direction of rotation that is currently selected is indicated on the operation screen by means of an arrow next to the operating state. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 331: Jogging

    ● Yes: In "LOCAL" mode, the JOG key is active in the state "Ready for Switching On" (not in "Operation"). ● No: The JOG key is not active. See also function diagram 3125 in the SINAMICS DCM List Manual. The speed for the JOG function is entered using parameter p50436. 9.3.7.5...

  • Page 332: Aop Setpoint

    (with the "ON" key on the AOP30); the "Save setpoint" system setting must be set to "No" for this purpose (see also the description of the "Save AOP setpoint" system setting). Note The internal drive ramp-function generator is always active. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 333: Inhibiting Aop Local Mode

    To prevent the control keys from being operated and parameters from being changed unintentionally, you can activate an operator inhibit lock/parameters disable using a key- operated pushbutton. Two key icons appear at the top right of the display when these safety inhibits are enabled. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 334 The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 335: Faults And Alarms

    F2 and F3 and executed by pressing F5 ("OK"). The "Ack." function sends an acknowledgement signal to each drive object. The red FAULT LED goes out once all the faults have been acknowledged. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 336: Saving The Parameters Permanently

    In both cases, all changes that have not yet been saved permanently are stored in the EEPROM. Depending on the configuration, this can take from 45 s to several minutes. Also refer to the "Memory Card functions" chapter. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 337: Parameterization Errors

    Value limit exceeded 9.3.11 Assigning parameters to make AOP30 time-of-day master The AOP30 contains an integrated real-time clock. The SINAMICS DCM system time can be synchronized with this real-time clock. This function can be activated with the following steps: "Menu/Commissioning/Service/AOP settings/Date and Time"...
  • Page 338 Operation 9.3 Controlling via the AOP30 operator panel SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 339: Descriptions Of Functions

    For the TM15 and TM31, refer to the section titled "Additional system components".  10.1.2 Digital inputs/outputs Function diagrams in the SINAMICS DCM List Manual 2050 Digital inputs DI 0 ... DI 3 2055 Digital outputs DO 0 ... DO 3...

  • Page 340: Analog Inputs

    Analog inputs, AI 1 and AI 2 2085 Analog inputs, AI 3 and AI 4 2090 Analog inputs, AI 5 and AI 6 10.1.4 Analog outputs See function diagram 2095 in the SINAMICS DCM List Manual. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 341: Profibus

    Module C98043-A7100-L1/L2, Standard/Advanced CUD Bus connector The cables must be connected using PROFIBUS bus connectors as these contain the necessary bus terminating resistors. Matching PROFIBUS bus connector, Order No. 6GK1500-0FC10: Figure 10-1 PROFIBUS bus connector SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 342: Setting The Profibus Address

    ● via PROFIBUS The PROFIBUS address must be saved in a non-volatile fashion using the "Copy from RAM to ROM" function. Each change made to the PROFIBUS address is only effective after POWER ON. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 343: Control Via Profibus

    (quick stop) is triggered. If no OFF response is to be triggered, the fault response can be reparameterized accordingly. Fault F01910 can be acknowledged immediately. The drive can then be operated even without PROFIBUS. Figure 10-3 Monitoring, telegram failure SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 344: Telegrams And Process Data

    ● Interconnect PZD receive word 1 as control word 1 (STW 1) ● Interconnect PZD send word 1 as status word 1 (STW 1) Please refer to function diagrams FP2460 and FP2470 for details on interconnection options. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 345 PCS7_6 ZSW1 NACT_A_ IAACT_ MACT_ ALARM_ FAULT_ SMOOTH SMOOT SMOOTH CODE CODE STW1 Free Free Free Free Free Free Free Free Free ZSW1 Free Free Free Free Free Free Free Free Free SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 346: Description Of Control Words And Setpoints

    0 = Inhibit speed setpoint 0: The speed setpoint at the input of the ramp- function generator is set to zero. The drive brakes in accordance with the set ramp-down time. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 347 N_set_A = 4000 hex or 16384 dec = speed in p2000 PCS7-specific setpoints (PCS7 x) Depending on the configuration, KP adaptation values for the speed controller and acceleration values or other setpoints, for example, are transferred here. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 348: Description Of Status Words And Actual Values

    Coasting down not active Coasting down (OFF2) not active BO: r0899.4 (OFF2 inactive) Coasting down active (OFF2) An OFF2 command is active. Quick stop not active Quick stop (OFF3) not active BO: r0899.5 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 349 Motor does not rotate forward (n_act < 0) Reserved (when p0922 = 1 or 352) CDS display CDS selection bit 0 selected BO: r0836.0 (when p0922 = 20) CDS selection bit 0 not selected SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 350 (i.e. value 7910 dec = A07910 (motor overtemperature)). Fault code (FAULT_CODE) The number of the oldest fault still active is output here. Decimal notation is used (i.e. value 7860 dec = fault F07860 (external fault 1)). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 351: Slave-To-Slave Communication

    The publisher is addressed by the master when the output data are transferred with a modified layer -2 function code (DXB.req). The publisher then sends its input data to the master with a broadcast telegram to all bus nodes. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 352: Setpoint Assignment In The Subscriber

    (process data) to be transferred using the configuring telegram (ChkCfg). ● Contents of the setpoints The structure and contents of the data are determined using the local process data configuration for the "SINAMICS slave". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 353: Activating/Parameterizing Slave-To-Slave Communications

    The filter table is created automatically via the bus configuration tool (e.g. HW Config). The following diagram shows the information contained in the filter table. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 354: Commissioning Of The Profibus Slave-To-Slave Communication

    ChkCfg into the drive devices that operate as subscribers. 10.2.8.4 Commissioning of the PROFIBUS slave-to-slave communication The commissioning of slave-to-slave communication between two SINAMICS drives using the additional Drive ES Basic package is described below. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 355 Descriptions of functions 10.2 PROFIBUS Settings in HW Config The project below is used to describe the settings in HW Config. Figure 10-6 Example project of a PROFIBUS network in HW Config SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 356 10.2 PROFIBUS Procedure 1. Select a slave (e.g. SINAMICS DCM) and use its properties to configure the telegram for the connected drive object. 2. In the "Configuration" tab of the drive unit, select e.g. the standard telegram 1 for the associated drive in the telegram selection.
  • Page 357 Descriptions of functions 10.2 PROFIBUS Figure 10-8 Detail view of slave configuration 4. The "Insert slot" button can be used to create a new setpoint slot for the SINAMICS DCM drive object. Figure 10-9 Insert new slot 5. Assign the setpoint slot the type "slave-to-slave communication".
  • Page 358 Figure 10-10 Configuring the slave-to-slave communication nodes 8. The "Slave-to-salve communication - Overview" tab shows you the configured slave-to- slave communication relationships which correspond to the current status of the configuration in HW Config. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 359 9. When the slave-to-slave communication link has been created, the standard telegram for the drive object is replaced with the "User-defined" telegram in the configuration overview. Figure 10-12 Telegram assignment for slave-to-slave communication SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 360 10.2 PROFIBUS 10. The details after the creation of the slave-to-slave communication link for the drive object of the SINAMICS DCM are as follows: Figure 10-13 Details after the creation of the slave-to-slave communication link 11. You are required to adjust the standard telegrams accordingly for every DO (drive object) of the selected CU that shall actively participate in slave-to-slave communication.
  • Page 361 In order to terminate the configuration of slave-to-slave communication for the DOs, the telegram data of the DOs in STARTER must be matched to those in the HW Config and must be extended. The configuration is made centrally via the configuration of the respective SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 362 By selecting the item "Communication → PROFIBUS" for the drive object "DC_CTRL" in the Project navigator you obtain the structure of the PROFIBUS telegram in the receive and send directions. The telegram extension from PZD3 onwards is the component for slave-to-slave communication. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 363 A list for the connector shows all signals that are available for interconnection. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 364 Descriptions of functions 10.2 PROFIBUS Figure 10-17 Linking the PZDs for slave-to-slave communication with external signals SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 365: Diagnosing The Profibus Slave-To-Slave Communication In Starter

    A failure of the publisher will therefore only affect the drive objects involved. A description of the two messages can be found in the SINAMICS DCM list manual. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 366: Profinet Io

    The following options are available for activating online mode via PROFINET IO: ● Online mode via IP Preconditions ● STARTER with Version ≥ 4.1.5 (SINAMICS DCM is supported starting only from STARTER Version 4.1.5) ● CBE20 STARTER via PROFINET IO (example)
  • Page 367 On the desktop, right-click on "Network environment" -> Properties -> double-click on Network card and choose -> Properties -> Internet Protocol (TCP/IP) -> Properties -> Enter the freely-assignable addresses. Figure 10-19 Internet Protocol (TCP/IP) properties SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 368 Control Unit (CUD). ● Switch on the Control Unit (CUD). The accessible nodes must be searched in STARTER: ● Project → Accessible nodes The nodes are then displayed in the dialog screen. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 369 Figure 10-21 STARTER - Accessible nodes The selected node is edited by right-clicking the field for the node and selecting the option "Edit Ethernet node...". Figure 10-22 STARTER - Accessible nodes - Edit Ethernet node SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 370 After selecting the "Assign IP configuration" button, the following confirmation will appear if the assignment was successful: In certain cases, a RAM to ROM is executed in the drive and you must wait until it has been completed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 371 Figure 10-26 STARTER - Accessible nodes update completed Note The IP addresses allocated for the PC and the PROFINET interface in the drive must be different; otherwise communication between the PC and drive is not possible. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 372: General Information About Profinet Io

    Cycle communication using PROFINET IO with IRT or using RT is possible on all drive units equipped with a PROFINET interface. This means that problem-free communication using other standard protocols is guaranteed within the same network. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 373: Real-Time (Rt) And Isochronous Real-Time (Irt) Communication

    Real time (RT). ● It is possible to predict the exact time at which data transmission will take place. ● Problem-free communication using other standard protocols is guaranteed within the same network. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 374: Addresses

    4 decimal numbers with a range of values from 0 through 255. The decimal numbers are separated by periods. The IP address is made up of ● The address of the (sub-) network and ● The address of the node (generally called the host or network node) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 375 ● The network address is obtained by an AND logic operation on the IP address and subnet screen. ● The node address is obtained by an AND NOT logic operation on the IP address and subnet screen. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 376: Data Transmission

    The sequence of drive objects is displayed via a list in p0978[0...15]; it can also be changed using this parameter. Note The sequence of drive objects in HW Config must be the same as that in the drive (p0978). NOTICE A ring-type topology is not permissible. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 377: Hardware Configuration (Configuring Sinamics Drives With Profinet)

    Note SINAMICS DCM only supports Version V2.2 (IRTflex) for data transfer type IRT. A SINAMICS DCM with CBE20 can only act as a synchronization slave within a PROFINET IO network. ● CBE20 module is plugged into CUD: – The cyclic DP interface is disabled.
  • Page 378 LED will go out automatically. The function is available as of STEP7 V5.3 SP1 via Ethernet. STEP 7 routing with CBE20 The CBE20 does not support STEP 7 routing between PROFIBUS and PROFINET IO. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 379: Rt Classes For Profinet Io

    10.3.4 RT classes for PROFINET IO PROFINET IO is a scalable real-time communication system based on Ethernet technology. The scalable approach is expressed in the form of three real-time classes. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 380 This enhances the performance during data exchange and the deterministic behavior. The IRT time interval can thus be further optimized or minimized with respect to IRT "high flexibility". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 381 (number of switches in one line) For possible send cycles, see subitem "Send cycles and update times for RT classes" in table "Adjustable send cycles and update times" Note SINAMICS DCM does not support isochronous communication. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 382 ● SINAMICS, which is assigned to the IO system of SIMOTION 1, is arranged in the topology in such a way that its RT communication must be conducted through the IRT synchronization domain. Figure 10-29 RT communication across the limits of synchronization domains SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 383 1) It is only possible to set send cycles from the "even" range when IO devices with RT class "RT" are assigned to a synchronization domain. Likewise, only the reduction ratios from the "even" range can be set for a send cycle setting from the "even" range. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 384 ● IRT "high flexibility" is subject to the same topology rules as IRT "high performance", the only exception being that a topology does not need to be configured. However, if a topology has been configured, the devices must be wired to match the topology. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 385: Selecting The Cbe20 Firmware Version

    The versions can be switched between by modifying the parameter. A POWER ON must then be performed to activate the change. Identification of firmware version: The OMI diagnostic channel, parameter r8858 can be read to identify which firmware version of PROFINET interface is currently loaded. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 386: Communication Via Sinamics Link

    Double words require 2 consecutive PZDs. It is not possible to read in your own send data. Transmission time With SINAMICS Link, an average transmission time of 3.5 ms is possible (with controller cycle 1 ms; bus cycle 1 ms). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 387: Topology

    When commissioning, proceed as follows for the Control Unit: ● On the CU, set parameter p0009 to 1 (unit configuration). ● On the CU, set parameter p8835 to 3 (SINAMICS Link). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 388 Activation To activate SINAMICS Link connections, perform a POWER ON for all nodes. The assignments of p2051[x]/2061[x] and the links of the read parameters r2050[x]/2060[x] can be changed without a POWER ON. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 389: Example

    10.4.4 Example Task Configure the speed control of a SINAMICS DCM on a CU320-2 to increase the computational performance when using SINAMICS Link and DCC. ● Send data from SINAMICS DCM to CU320-2: – r0898 CO/BO: Control word SINAMICS DCM (1 PZD), in the example PZD 1 –...
  • Page 390 – For the CU320-2, define the PZD to be sent: DO1 p2051.0 = r21530 (output of the DCC closed-loop control) 7. Define the receive data (CU320-2): – Define that the receive buffer 0 should be filled with data from SINAMICS DCM: DO1 p8872.0 = 1 DO1 p8872.1 = 1 DO1 p8872.2 = 1...

  • Page 391: Diagnostics

    ● p8835 CBE20 firmware selection ● p8836 SINAMICS Link address ● p8870 SINAMICS Link telegram word PZD receive ● p8871 SINAMICS Link telegram word PZD send ● p8872 SINAMICS Link address PZD receive SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 392: Serial Interface With Uss Protocol

    The USS® protocol is purely a master-slave protocol in which a SINAMICS DCM can only ever be a slave. In this case, a SINAMICS DCM only sends a telegram to the master if it has received a telegram from it. Therefore, SINAMICS DC MASTER units cannot use the USS®...
  • Page 393 Twisted cable, e.g. LIYCY 2×0.5 mm ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-32 USS bus SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 394: Parallel Operation Of Communication Interfaces

    For the parallel operation of the communication interfaces, this formerly fixed assignment to the cyclic interfaces can be determined as desired by user parameterization. Properties of the cyclic interfaces IF1 and IF2 The following table shows the different features of the two cyclic interfaces: SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 395 It is not possible in the HW Config configuration tool to represent a PROFIBUS / PROFINET slave with two interfaces. In parallel operation, SINAMICS will therefore appear twice in the project or in two projects although there is only one physical device. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 396 'not active'. ● With the setting p8839[x] = 2 and the COMM board missing / defective, the respective interface is not automatically fed by the onboard interface. Message A08550 is output instead. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 397: Switch On, Switch Off, Enable

    The switch-on command is saved when a 0 → 1 transition takes place (see function diagram 3130 in the SINAMICS DCM List Manual). The binector selected using p50444 must be in the log. "1" state at this point. The memory is reset when this binector enters the log.
  • Page 398 This stops the drive from attempting to decelerate again if the motor is rotated by external influences; the n < nmin message then disappears. ● Whether level triggering or pulse triggering is selected has an overriding effect on "Switch on", "Shutdown", and "Creep". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 399: Off2 (Disconnection) - Control Word Bit 1

    9. The parameterizable wait time (p50258) elapses. 10. The field is reduced to a parameterizable value (p50257). 11. Once n < nmin (p50370, p50371), the "Close holding brake" signal is output (r53210.0 = 1, where p50080 = 1). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 400: Off3 (Quick Stop) - Control Word Bit 2

    13. The field is reduced to a parameterizable value (p50257). Procedure for withdrawing "Quick stop": 1. Remove "Quick stop" command. 2. Apply the "Shutdown" command (e.g. using the "Switch on/Shutdown" terminal). 3. The system exits operating state o8. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 401 – All torque limits are disabled while braking to n < nmin. – Of the current limits, only the system current limit (p50171 and p50172), speed- dependent current limit, and current limit resulting from I2t monitoring of the power unit are enabled. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 402: Operation Enable (Enable) - Control Word Bit 3

    6. The drive coasts down (or is decelerated by the operational brake). 7. Once n < nmin (p50370, p50371), the "Close holding brake" signal is output (r53210.0 = 1, where p50080 = 1). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 403: Safety Shutdown (E-Stop)

    15 ms after E-STOP has been applied (even if point 7 in this procedure has not yet been reached), the "Line contactor closed" relay (terminal XR1-109 and XR1-110) will always drop out; this is triggered by the hardware. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 404: Setpoint Channel

    = 0 and an input variable jump from 100% to 0 or -100% to 0 is performed, for passing through the 100% range at the ramp-function generator output. For smaller jumps at the input, the rise at the output is performed at the same rate. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 405 Initial rounding makes the transition to final rounding even before the maximum ramp-down incline is reached. Only the last part of final rounding is performed here due to the ramp-function generator setpoint jump. Figure 10-35 Ramp-function generator mode of operation SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 406 See below and description of p50317 in the parameter list found in the (p50317) SINAMICS DCM List Manual. Set ramp-function generator on See description of p50318 in the parameter list found in the SINAMICS DCM switching off (p50318) List Manual. Bypass ramp function generator 1 = The ramp-function generator operates with ramp-up time and ramp-down time = 0.
  • Page 407 Activating "Ramp-function generator setting 2" (p50307 to p50310; selection via p50637) or "Ramp-function generator setting 3" (p50311 to p50314; selection via p50638) has priority over the ramp-function generator setting requested by the "Ramp-function integrator" function. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 408 +10.00% and +100.00%. Velocity signal dv/dt (r52191) This signal specifies the change in ramp-function generator output r52190 during the time set in p50542. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 409: Jog

    ● r52048 has the FloatingPoint32 data type 10.9.2 See also function diagram 3125 in the SINAMICS DCM List Manual. The JOG function can be applied via the binectors selected using p50435 index .00 to .07, and via control word bit 8 and bit 9 (r898.8 & r898.9) (see function diagram for logic operation).

  • Page 410: Creep

    10.9 Setpoint channel 10.9.3 Creep See also function diagram 3130 in the SINAMICS DCM List Manual. The "Creep" function can be activated in operating state o7 and the "Operation" state while "Operation enable" applies. "Creep" is applied by means of one or more of the binectors selected using p50440 entering the log.

  • Page 411: Fixed Setpoint

    10.9.4 Fixed setpoint See also function diagram 3115 in the SINAMICS DCM List Manual. The "Fixed setpoint" function can be applied via the binectors selected using p50435 index .00 to .07, p50680 and p50681 (see function diagram for logic operation).

  • Page 412: Encoder Evaluation

    PROFIdrive V4.1 is the PROFIBUS profile for drive technology with a wide range of applications in production and process automation systems. Note PROFIdrive for drive technology is standardized and described in the following document: References: /P5/ PROFIdrive Profile Drive Technology SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 413: Actual Speed Values

    10.10.1.2 Encoder 1 actual position value 2 (G1_XIST2) Different values are entered in Gx_XIST2 depending on the function. ● Priorities for Gx_XIST2 The following priorities should be considered for values in Gx_XIST2: SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 414 Figure 10-37 Priorities for functions and Gx_XIST2 ● Resolution: Encoder pulses × 2n n: fine resolution, no. of bits for internal multiplication Figure 10-38 Subdivision and settings for Gx_XIST2 ● Encoder pulses of incremental encoder SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 415: Encoder 2 Actual Position Value 1 (G2_Xist1)

    Alarm bit absolute value protocol set  3841 Function not supported – 10.10.1.3 Encoder 2 actual position value 1 (G2_XIST1) ● See G1_XIST1 10.10.1.4 Encoder 2 actual position value 2 (G2_XIST2) ● See G1_XIST2 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 416: Control And Status Words For Encoders

    (ZSW.0/.1/.2/.3 "0" signal again). Reference mark search  It is possible to search for a reference mark. Command Bit 6, 5, 4 Meaning – SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 417 0). Monitoring of a certain encoder is suppressed. Control is carried out via the encoder control/status words of the cyclic telegram (Gn_STW.14 and Gn_ZSW.14). To activate encoder parking, the drive must be stopped (e.g. via STW1.0 (OFF1). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 418: Encoder N Status Word (Gn_Zsw, N = 1, 2)

    Bit x = 1 value available  Bit x = 0 value not available Only one value can be retrieved at a time.  Reason: There is only one common status word Gn_XIST2 to read the values. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 419 Parking encoder active (i.e. parking encoder switched off) No active parking encoder Encoder fault Fault from encoder or actual-value sensing pending. Note: The error code is stored in Gn_XIST2. No error is pending. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 420: Speed Controller

    The reference model is correctly set when the characteristics of the reference model output (r52154) and the actual speed value (r52167) are virtually identical when the I-component of the speed controller (p50224 = 0) is disabled. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 421 Speed setpoint r52167 Speed actual value The following diagram shows the setting of the reference model. r52154 Reference model output r52167 Speed actual value SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 422 Speed setpoint r52167 Speed actual value Note See Chapter "Commissioning", Section "Manual optimization" for the procedure to manually optimize the speed controller SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 423: Adaptation Of The Armature And Field Current Controller

    Adaptation of the armature and field current controller The current controller (armature current controller and field current controller) of the SINAMICS DCM operate with a controlled system that is very non-linear. Types of non-linearity There are 2 types of non-linearity: 1.
  • Page 424 L(I_Mot) = p50111×p51591 (La×λ ) or p50116×p51597 (Lf×λ Effect of the adaptation The SINAMICS DCM converter provides the option of adapting the gain of the armature current controller or the field current controller to the existing non-linearities: Compensating gating unit non-linearities: The controller gain is normally set so that in the range of the largest controlled system gain (i.e.
  • Page 425 (p50175 = r52350 establishes the intervention) FP 6908 Calculating the adaptation factor for the armature current controller gain intervention to adapt the armature current controller gain (p50267 = r52355 establishes the intervention) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 426: Technology Controller

    The D component can only be activated when p2274 > 0. Commissioning with STARTER The "technology controller" function module can be activated via the commissioning wizard or the drive configuration (configure DDS). You can check the actual configuration in parameter r0108.16. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 427 The level is determined via an analog input and sent to the technology controller. The level setpoint is defined in a fixed setpoint. The resulting controlled variable is used as the setpoint for the speed controller. Figure 10-40 Level control: Application Figure 10-41 Level control: Controller structure SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 428 Determine by optimization Function diagrams (see the SINAMICS DCM List Manual) ● 7958 Closed-loop control (r0108.16 = 1) Overview of important parameters (see the SINAMICS DCM List Manual) ● p2200 BI: Technology controller enable ● p2253[0...n] CI: Technology controller setpoint 1 ●...

  • Page 429: Switch-On Command For Holding Or Operational Brake

    = 0 ⇒ open brake This binector must be wired to a digital output in order to activate a brake; see function diagrams 2055, 2060, and 2065 in the SINAMICS DCM List Manual. The following parameters affect the function of the brake-control signal:...
  • Page 430 Time for brake to be released before motor applies torque (p50087 positive) <5> Time for brake to be closed, during which motor continues to apply torque (p50088) Figure 10-43 Holding brake (p50080 = 1), brake-release time (p50087) positive SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 431 Here, motor works against the brake, which is still closed (p50087 negative) <5> Time for brake to be closed, during which motor continues to apply torque (p50088) Figure 10-45 Holding brake (p50080 = 1), brake-release time (p50087) negative SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 432: Switching On Auxiliary Circuits

    This binector must be wired to a digital output in order to activate the auxiliary circuit; See SINAMICS DCM List Manual, function diagrams 2055, 2060 and 2065. The "Switch on auxiliaries" signal goes to 1 at the same time as the "Switch on" command.

  • Page 433: Operating Hours Counter, Unit Fan

    10.16 Operating hours counter, unit fan SINAMICS DCM converters with rated DC current of ≥210 A, are equipped with fans: ● Units <400 A: Two internally supplied fans ● Units ≥400 A: One fan that is connected to the line supply Parameter r53136 displays which unit fan is used for the particular converter.

  • Page 434: Thermal Overload Protection For The Dc Motor (I2T Monitoring Of The Motor)

    F60137 is displayed. Advance-alarm/shutdown times for other loads may be taken from the diagram below. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 435 Figure 10-46 I2t monitoring of the motor: Alarm triggering Figure 10-47 I2t monitoring of the motor: Fault triggering <1> ... Preloading y ... load current/permissible continuous current (p50100 × p50113) x ... time/thermal time constant of motor SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 436 Notes ● Please observe the manufacturer's specifications if you are using other motor types. ● If you are using DC motors 1G.5/1H.5 as per Catalog DA12, p50113 must be set to 1.00. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 437: Measuring The Motor Temperature

    10.18 Measuring the motor temperature 10.18 Measuring the motor temperature SINAMICS DCM provides the possibility of evaluating a temperature sensor integrated in the motor. (see the SINAMICS DCM List Manual, function diagram 8030). The following measuring sensors can be evaluated.
  • Page 438 Descriptions of functions 10.18 Measuring the motor temperature ● NTC thermistor K227/S1/1.8 kΩ/KER approx. 200 Ω at 190 °C to 1.8 kΩ at 100 °C Figure 10-50 Characteristic K227 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 439: Speed-Dependent Current Limitation

    CAUTION Making an incorrect setting for speed-dependent current limitation can lead to excessive stress on the commutator and brushes, which in turn results in a significantly reduced service life for the brushes. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 440 = n3 (defines the speed scaling) p50109 = 0 ... speed-dependent current limitation switched off = 1 ... speed-dependent current limitation switched on Figure 10-51 Example of a motor rating plate SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 441 = Motor rating plate data = Permissible limit values = Application point for speed-dependent current limitation = Maximum operating speed I20 = 1.2 × I2 Figure 10-52 Example of a motor rating plate SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 442: Dynamic Overload Capability Of The Power Unit

    Parameters r52310 and r50014[1] show the calculated thyristor temperature rise as a % of the maximum permissible thyristor temperature rise. This maximum temperature rise differs from power unit to power unit, but falls approximately between 80 °C and 90 °C. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 443: Configuring For Dynamic Overload Capability

    10.20 Dynamic overload capability of the power unit 10.20.2 Configuring for dynamic overload capability The DVD documentation for the SINAMICS DCM provides the following information for each converter unit: ● The maximum overload duration t when starting up with a cold power unit and specified constant overload with overload factor X (i.e.
  • Page 444 = Overload duration Overload duration > overload duration for base-load current = 0 Then: Required duty cycle cannot be configured Otherwise Read the maximum base-load current for overload duration from the limiting characteristic SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 445 Base-load current = 60% of I → overload duration = 126.35 s. Max. overload duration = (140 s./300 s.)×126.35 s. = approx. 58 s. Min. base load duration = 140 s. – 58 s. = 82 s. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 446: Sensor For The Ambient And/Or Air Intake Temperature

    (order code L15, see the ordering data for options and accessories in Chapter 2). The sensor is mounted in the cooling air intake of the unit. Please note that when ordering SINAMICS DCM, it is only possible to subsequently retrofit a sensor in the manufacturer's factory.
  • Page 447 Use of the SINAMICS DCM in a SINAMICS DCM Cabinet drive cabinet with option L99 Option L99 of the SINAMICS DCM Cabinet offers – for units with software release V1.3 HF1 – the same function as for option L15 of the SINAMICS DCM DC Converter.

  • Page 448: Calculating The Thyristor Blocking Voltage

    10.22 Calculating the thyristor blocking voltage The SINAMICS DCM converter offers the possibility of continually determining the voltage available at each individual thyristor of the armature converter. The voltage is used to identify which armature thyristors are presently conducting and which are presently blocked.

  • Page 449: Automatic Restart

    F60008 Line frequency too low (armature current or field current) F60009 Line frequency too high (armature current or field current) Note There is no automatic restart when the electronics power supply fails. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 450: Operation On A Single-Phase Line Supply

    10.24 Operation on a single-phase line supply SINAMICS DCM converters with rated DC currents of up to 125 A and a rated armature supply voltage of 575 V can also be operated on single-phase line supplies. Areas of application for this operating mode include ●...
  • Page 451 As a consequence, the rated output voltage is also reduced. See also Technical data in Chapter 4. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 452: Connecting Units In Parallel And In Series

    10.25 Connecting units in parallel and in series Topology overview Several SINAMICS DCM converters can be arranged in various topologies. The following topologies are supported: ● 6-pulse parallel connection This topology is used in order to realize converter power ratings that are above the highest available SINAMICS DCM rating.
  • Page 453 9350, 9352, and 9355. Control  For all of the topologies, a SINAMICS DCM is used as the master converter. The other converters are called slave converters.  The control commands - switch-on/stop, operating enable, fast stop etc. are fed to the master converter for all topologies.
  • Page 454 Miscellaneous NOTICE For a slave converter the i t monitoring of the motor should be deactivated (p50114=0), because for a non-symmetrical current, this would then respond at the slave. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 455: 6-Pulse Parallel Connection

    The units are connected using (8-pin) shielded patch cables of type UTP CAT5 in acc. with ANSI/EIA/TIA 568, such as those that are used in PC network technology. A standard, 5 m cable can be obtained directly from Siemens (order number: 6RY1707-0AA08). (n-1) cables are required for connecting n devices in parallel.
  • Page 456 The converters SINAMICS DCM 1, DCM 2, DCM 3 and DCM 4 are operated in the n+m operating mode. The SINAMICS DCM 5 converter is, regarding its power unit, independent of the others.
  • Page 457 Descriptions of functions 10.25 Connecting units in parallel and in series For n+m operation, a SINAMICS DCM is defined as master. Additional SINAMICS DCM are defined as substitute masters. As with the standard mode, the unit defined as the master carries out the closed-loop speed control, the closed-loop armature current control, the line synchronization tasks and determines the firing points.
  • Page 458 ● The control commands - switch-on/stop, operating enable, fast stop etc. - must also be entered at all of the substitute master units. ● The speed setpoint and the speed actual value must be entered at all substitute master units. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 459 Position in the topology 11 (Master) 12 (Slave) p51801 Number of send data p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51803 n+m mode p51804[..] Transmit data...
  • Page 460 = 1 at the two outermost units (= at the physical ends of the bus line) = 0 on all of the other units The optimization run for current controller and precontrol (p50051 = 25) sets the correct values for these parameters. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 461: 12-Pulse Parallel Connection

    Support is also available through our Technical Support organization (for contact address, see the Preface). Topology The following diagram shows the topology of a 12-pulse parallel connection. Figure 10-56 12-pulse parallel connection (1), block diagram SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 462 Figure 10-57 12-pulse parallel connection (2), block diagram Note If additional converters are connected in parallel to the master converter, then exactly the same number of converters must also be connected in parallel with the slave converter. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 463: 6-Pulse Series Connection

    10.25 Connecting units in parallel and in series 10.25.3 6-pulse series connection Topology The following diagram shows the topology of a 6-pulse series connection of two SINAMICS DCM. Figure 10-58 6-pulse series connection (1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 464 This type of closed-loop control is only possible for continuous current. Operation with the same firing points is automatically selected in the discontinuous (pulsating) current range. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 465 33 (parallel to the master) 34 (parallel to the slave) p51801 Number of send data p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51803 n+m mode p51804[..]...

  • Page 466: 6-Pulse Series Connection: Controlled Converter + Uncontrolled Converter

    0. Figure 10-60 6-pulse series connection: controlled + uncontrolled rectifier The instructions for dimensioning the balancing resistors can be found in an FAQ (for the link, see the Preface). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 467 Operating principle p51800 Position in the topology 35 (Master for diode rectifier) p51802 Minimum number of nodes Number of SINAMICS DCM units Number of SINAMICS DCM units in this topology in this topology p51807 Telegram failure time 0.0 s 0.1 s...

  • Page 468: 12-Pulse Series Connection

    Support is also available through our Technical Support organization (for contact address, see the Preface). Topology The following diagram shows the topology of a 12-pulse series connection of two SINAMICS DCM. Figure 10-61 12-pulse series connection (1), block diagram SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 469 This type of closed-loop control is only possible for continuous current. Operation with the same firing points is automatically selected in the discontinuous (pulsating) current range. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 470: 12-Pulse Series Connection: Controlled Converter + Uncontrolled Converter

    The incoming AC voltage of the controlled converter should be 10% to 15% higher than that at the uncontrolled converter, in order that the current can be reliably reduced down to 0. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 471: Switchover Of The Power Unit Topology - Option S50

    Requirements for using this functionality ● All participating SINAMICS DCM units must be must be equipped with option S50 ● "n+m" operation is not permissible ● The "parallel switching master" function must remain at the same SINAMICS DCM for...

  • Page 472: Field Reversal

    10.26 Field reversal see also the SINAMICS DCM List Manual, function diagram 6920 When using a two-quadrant unit (with only one armature current flow direction) by reversing the current in the excitation winding of the DC motor (field reversal) operation in additional quadrants of the speed-torque characteristic is possible (direction of rotation reversal and braking).
  • Page 473 Note In the case of an internal speed actual value reversal as a result of field reversal, p50083 is supplied with inverted signal values (exception: p50083 = 3, see the SINAMICS DCM List Manual, function diagram 6810). When using the ramp-function generator it is recommended to parameterize p50228 = 0 (no speed controller setpoint filtering).

  • Page 474: Braking Using Field Reversal

    – Wait until the braking command has been withdrawn using binector level = 0 (as long as level = 1 is present, the drive is kept in operating state o7.2) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 475 Acceleration is possible in the original direction of rotation when acknowledging using an external "Stop" and "Switch-on". Please also read the note at the end of the chapter "Direction of rotation reversal using field reversal" SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 476 Descriptions of functions 10.26 Field reversal Figure 10-64 Wait times for field reversal (parameter p50092) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 477: Serial Interface With Peer-To-Peer Protocol

    Function diagram FP9300 shows the settings and BICO interconnection options for the "peer-to-peer connection". Diagnostics Parameter r50799 contains information about the distribution of error-free telegrams and telegrams with errors over time, as well as the type of any communications errors that occur. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 478 = 1 to 13, corresponding to between 300 and 187,500 baud Bus terminator p50795 = 0: Bus terminator OFF p50795 = 1: Bus terminator ON Error statistics r50799: Displays receive errors on the peer-to-peer interface SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 479 7 V. Optional data feedback, which drive 1 can use to monitor the functionality of the entire peer chain Figure 10-65 "Series connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 480 ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-66 "Parallel connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 481 ; with longer cables, an equipotential bonding cable should be used to ensure that the difference in ground potentials between the link partners remains below 7 V. Figure 10-67 "Bus connection" peer connection type SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 482: Expanding The Sinamics Dcm To Include A Second Cud

    Descriptions of functions 10.28 Expanding the SINAMICS DCM to include a second CUD 10.28 Expanding the SINAMICS DCM to include a second CUD General information As an option, the SINAMICS DC MASTER can be equipped with a second CUD by inserting it in the right-hand slot.
  • Page 483 Descriptions of functions 10.28 Expanding the SINAMICS DCM to include a second CUD The second CUD must be parameterized as an "independent node" for the parallel- connection interface, meaning that it participates in BICO exchange between multiple CUDs. Table 10- 28 Assigning parameters in cases where several SINAMICS DC MASTER units are not connected in parallel at...

  • Page 484: Runtime (Operating Hours Counter)

    "Assigning parameters to AOP30 as the time-of-day master"), faults and alarms are provided with a real-time stamp. Relative system runtime The relative system runtime since the last POWER ON is displayed in p0969 (Control Unit) in ms. The counter runs over after 49 days. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 485: Diagnostics

    When contacting SIEMENS with queries related to problems of this type, it is, therefore, advisable that you both read out this file and e-mail a copy of it to SIEMENS experts. Proceed as follows to read out the diagnostics file: 1.

  • Page 486: Thyristor Diagnostics

    10.30.3 Thyristor diagnostics SINAMICS DCM can perform a self-test of its own power unit. As a consequence, defective thyristors and other faults can be detected in the power unit. Thyristor diagnostics cannot be used when SINAMICS DCM are connected in parallel and connected in series.

  • Page 487: Description Of The Leds On The Cud

    Red 2 Hz Red 2 Hz The software on the memory card does not belong to SINAMICS DCM. Orange 0.5 DRIVE-CLiQ component being updated. Orange 2 DRIVE-CLiQ component has been updated. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 488 1 Hz Component detection via LED is activated orange or flashing (p0124[0]). red/ light Note: orange Both options depend on the LED state when component detection is activated via p0124[0] = 1. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 489 SINAMICS waits for a parameterizing/configuring telegram 2 Hz At least one fault is present in this component. Remedy and acknowledge flashing fault Option board not ready (e.g. after switching on) light Reserved SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 490: Faults And Alarms

    The individual faults and alarms are described in the section titled "Faults and alarms" in the SINAMICS DCM List Manual. Here you can also find a section titled "Function diagrams" → "Faults and alarms", which contains function diagrams for the fault buffer, alarm buffer, fault trigger, and fault configuration.

  • Page 491: Buffer For Faults And Alarms

    The contents of the fault buffer are saved to the non-volatile memory when the Control Unit is powered down, i.e. the fault buffer history is still available when the unit is powered up again. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 492 ● The entries appear in the buffer according to the time at which they occurred. ● If a new fault incident occurs, the fault buffer is reorganized. The history is recorded in "Acknowledged fault incident" 1 to 7. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 493 The alarm buffer comprises the alarm code, the alarm value, and the alarm time (received, resolved). The alarm history occupies the last indices ([8...63]) of the parameter. Figure 10-70 Structure of alarm buffer SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 494: Configuring Messages

    = 0: None = 1: OFF1 = 2: OFF2 = 3: OFF3 Change acknowledgment (example) Select message Set acknowledgment p2126[4] = 1003 p2127[4] = 1: POWER ON = 2: IMMEDIATE = 3: PULSE INHIBIT SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 495 BI: p2108 → External fault 3 → F07862(A) BI: p2112 → External alarm 1 → A07850(F) BI: p2116 → External alarm 2 → A07851(F) BI: p2117 → External alarm 3 → A07852(F) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 496: Parameters And Function Diagrams For Faults And Alarms

    ● 8070 Faults and alarms – fault/alarm trigger word r2129 ● 8075 Faults and alarms – fault/alarm configuration Overview of important parameters (refer to the SINAMICS DCM List Manual) ● r0944 Counter for fault buffer changes ● p0952 Fault incident counter ●...

  • Page 497: Forwarding Faults And Alarms

    Faults are not forwarded within these two groups of drive object types. This behavior also applies to the faults set in a DCC chart on the above drive object types with the aid of DCB STM. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 498: Cpu Time Load With Sinamics Dcm

    10.31 CPU time load with SINAMICS DCM The CPU time load of the SINAMICS DCM can be read out at r9976. Principally, the following rules apply: 1. The cyclic DC closed loop control of the SINAMICS DCM generates a base load of approx.

  • Page 499: Maximum Configuration

    The additional CPU time load stated above for TM15 and TM31 apply to a sampling time of 4 ms (p4099 = 4000). Setting faster sampling rates in the TM modules increases the CPU time load in the SINAMICS DCM to values considerably higher than those stated above. Note The stated computing rules are to be understood as support during configuring and commissioning.

  • Page 500: Computation Examples

    82 % The CUD is 82 % utilized. Note The available CPU time can be expanded by equipping the SINAMICS DCM with a 2nd CUD (right-hand slot). See the "Expanding the SINAMICS DCM to include a second CUD" chapter. SINAMICS DCM DC Converter...

  • Page 501: Free Function Blocks

    CPU time loading. If that does not suffice, the application can be implemented with the DCC technology option. See the Drive Control Chart (DCC) chapter. ● In the SINAMICS DCM, simultaneous use of the free function blocks and the DCC technology option are feasible.
  • Page 502 Notes ● The actual CPU time load of the CUD can be read out on r9976. Please refer to the "CPU time load with the SINAMICS DCM" chapter for more information about the CPU load with the SINAMICS DCM. ● To make own calculations, the above-illustrated CPU time loads can be taken as "linear".

  • Page 503: Drive Control Chart (Dcc)

    Loading the DCC technology option into the drive unit is usually performed with STARTER and with the SINAMICS DCM takes about 7 min. During this process, the entire DCB library with a scope of approx. 2 MB data is transferred to the drive.
  • Page 504 10.33 Drive Control Chart (DCC) ● Step 1 In STARTER, open a project that includes a SINAMICS DCM drive with at least one DCC chart. In the shortcut menu (right mouse button), select "Load into file system" (only possible in the offline mode).

  • Page 505: Cpu Time Load Through Dcc

    The CPU time load can be reduced by either deactivating blocks or assigning used blocks to a runtime group with a longer sampling time. A list of all of the DCC blocks available for SINAMICS DCM and the required computation times are listed in Appendix B.

  • Page 506: Memory Load Through Dcc

    Notes ● The actual CPU time load of the CUD can be read out on r9976. Please refer to the "CPU time load with the SINAMICS DCM" chapter for more information about the CPU load on the SINAMICS DCM. ● To make own calculations, the above-illustrated CPU time loads can be taken as "linear".

  • Page 507: Backing Up The Dcc Diagrams

    ● If there is insufficient memory on the CUD for the configuration of the desired DCC diagram, the scope of the blocks needs to be reduced or the SINAMICS DCM needs to be equipped with a 2nd CUD on the right-hand slot.
  • Page 508 Descriptions of functions 10.33 Drive Control Chart (DCC) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 509: Maintenance

    1 bar, or cleaned using a vacuum cleaner. The screw connections (also the protective conductor connections) must be retightened each time that maintenance work is carried out on the SINAMICS DCM. Please note the following when working with converter units featuring increased air cooling: The bearings for the fans are designed for an operating period of 30000 hours.

  • Page 510: Upgrading Software Releases

    In this case, under certain circumstances, STARTER cannot assign the project to the correct drive version. If the STARTER project is not available, generate a new project with the old unit version (load into the PG before the software update) and then proceed as normal. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 511: Upgrading The Unit Software

    Step 2: Software update of the drive Notes: Only those memory cards that Siemens has prepared for these systems are accepted. If the memory card is formatted, then this must always be realized with the FAT16 setting. Download the current software release: See preface Procedure: ●...

  • Page 512: Upgrading The Dcc Technology Option

    11.1 Upgrading software releases Step 3: Update the STARTER project Install the SSP that matches the new SW version (e.g. SSP SINAMICS DCM V1.2). SSPs for different versions of the same drive can be simultaneously installed in STARTER. Open the existing STARTER project (that refers to an old unit version). Right-click on the unit in the project navigator and select "Target device"...
  • Page 513 – In the DCC editor, in the menu, selection "Options" → "Block types…" – Answer the question "Do you wish to update the block types in the DCC editor" with "OK". Figure 11-2 Importing the DCC library (1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 514 Load the project into the drive (load into the target system) to upgrade the charts in the drive to the new version and permanently save the parameter assignment (carry out RAM to ROM). SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 515: Replacing Components

    Maintenance 11.2 Replacing components 11.2 Replacing components Note Only authorized Siemens personnel are permitted to repair the power unit. Exception: Fuses may also be changed by the customer. 11.2.1 Replacing the fan WARNING The fan must only be replaced by qualified personnel.
  • Page 516 The air must be blown upwards (see the arrow on the fan enclosure). Reconnect the fan connector and replace the fan cover.  Figure 11-4 Replacing fans in 210 - 280 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 517 Insert a new fan module and screw it in place (tightening torque 1.5 Nm), reconnect the connectors, and replace the  front cover. Figure 11-5 Replacing fans in 400 - 850 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 518 Lift out the fan together with the fan stay.  Install the new fan in the inverse sequence  ③ Tightening torque for the nuts = 15 Nm Figure 11-6 Replacing fans in 1,200 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 519 Release the fixing screws for the slide-in fan unit  ② ③ Disconnect the fan connector and fan monitoring equipment (3-pin)  Figure 11-7 Replacing fans in 1,500 - 3,000 A units (1) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 520 Swivel back the support plate for the electronics and screw into place, tightening torque = 3 Nm  Re-attach the front plate and the top cover  Figure 11-8 Replacing fans in 1,500 - 3,000 A units (2) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 521: Replacing Fuses

    The fuses are fixed with 2 hex screws each ① (width across flats 16). Tightening torque 25 Nm. Figure 11-9 Replacing fuses for 900A to 1200 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 522 ● The fixing screws have different lengths. Re-use the screws at the same position. Figure 11-10 Replacing fuses for 1500A to 3000 A units SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 523: Replacing The Back-Up Battery In The Aop30 Operator Panel

    Service life (during operation) > 2 years Replacement 1. Disconnect the SINAMICS DCM from the power supply 2. Open the cabinet. 3. Disconnect the 24 V DC power supply and communications line on the operator panel. 4. Open the cover of the battery compartment.
  • Page 524 11.3 Replacing the back-up battery in the AOP30 operator panel Figure 11-11 Replacing the backup battery for the cabinet operator panel Note The battery must be disposed of in accordance with the manufacturer guidelines and applicable country-specific laws and directives. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 525: Applications

    Applications 12.1 Using SINAMICS DCM in shipbuilding When using SINAMICS DCM in shipbuilding, the following points must be observed: ● Radio interference suppression filters must be used in the armature circuit and in the field circuit (see Chapter 6) ● EMC-compliant design according to Chapter 6 ●...

  • Page 526: Connecting An Incremental Encoder

    HTL encoder, bipolar, with zero signal Improved protection against induced interference is achieved by twisting the signal lines in pairs. Figure 12-1 Bipolar incremental encoder HTL encoder, bipolar, with zero signal Figure 12-2 Unipolar incremental encoder SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 527: Certifications And Standards

    UL online certifications directory: http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.htm In order to maintain the limit values decisive for certification for marine applications, the prerequisites as listed in chapter "Using SINAMICS DCM in shipbuilding (Page 523)" must be observed. SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 528 ● The use in grounded line supplies ● And the mandatory use of a commutating reactor Detailed information about the basics of EMC and EMC-compliant design of drives can be found in the Chapter "Connecting up". SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 529 UL 508 C Power Conversion Equipment UL 840 Insulation Coordination Including Clearances and Creepage Distances for Electrical Equipment UL 94 Tests for Flammability of Plastic Materials for Parts in Devices and Appliances SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 530: List Of Abbreviations

    Serielles Bussystem Controller Area Network Kommunikationsbaugruppe CAN Communication Board CAN Compact Disc Compact Disc Befehlsdatensatz Command Data Set CompactFlash CompactFlash Konnektoreingang Connector Input Computerunterstützte numerische Steuerung Computer Numerical Control Konnektorausgang Connector Output SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 531 Electromagnetic Compatibility (EMC) Europäische Norm European Standard EnDat Geber-Schnittstelle Encoder-Data-Interface Impulsfreigabe Enable Pulses EPOS Einfachpositionierer Basic positioner Engineering System Engineering System Ersatzschaltbild Equivalent circuit diagram Erweitertes Stillsetzen und Rückziehen Extended Stop and Retract SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 532 Internationale Norm in der Elektrotechnik International Electrotechnical Commission Interface Interface IGBT Bipolartransistor mit isolierter Steuerelektrode Insulated Gate Bipolar Transistor Impulslöschung Pulse suppression Interpolatortakt Interpolator clock Drehstromversorgungsnetz ungeerdet Insulated three-phase supply network Interner Spannungsschutz Internal Voltage Protection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 533 Normengremium in USA (United States of America) National Electrical Manufacturers Association Nullmarke Zero Mark Schließer Normally Open (contact) Netzstromrichter Line power converter Open Architecture Open Architecture Original Equipment Manufacturer Original Equipment Manufacturer SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 534 Serielle Schnittstelle Serial Interface RS485 Norm. Beschreibt die Physik einer digitalen seriellen Standard. Describes the physical characteristics of a Schnittstelle. digital serial interface. Echtzeituhr Real Time Clock Raumzeigerapproximation Space vector approximation (SVA) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 535 Terminal Module Drehstromversorgungsnetz geerdet Grounded three-phase supply network Nachstellzeit Integral time TPDO Transmit Process Data Object Transmit Process Data Object Drehstromversorgungsnetz geerdet Grounded three-phase supply network Transistor-Transistor-Logik Transistor-Transistor Logic Vorhaltezeit Derivative-action time SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 536 Volt peak to peak Voltage Sensing Module Voltage Sensing Module Wiedereinschaltautomatik Automatic restart Werkzeugmaschine Machine tool Erweiterbare Auszeichnungssprache Extensible Markup Language (Standardsprache für Web-Publishing und Dokumentenmanagement) Zwischenkreis DC Link PROFIBUS Zustandswort PROFIBUS status word SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 537 Actual speed value nmin Minimum speed Normal zero nsetp Speed setpoint Armature circuit resistance Ramp-down time Integral time Ambient temperature Armature voltage Field voltage ULine Line voltage Universal serial interface SICROWBAR Overvoltage protection SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 538: Environmental Compatibility

    Pollutant-free materials have been used for all significant parts. Insulation materials containing silicone are not used. Materials containing halogens are only present to a slight extent (cable insulation in the SINAMICS DCM Control Module). All materials meet ROHS criteria. Environmental compatibility was a key criterion in selecting supplier parts.

  • Page 539: Servicing

     Unit order number and serial number  Software version  Hardware version of electronics module CUD (printed on the component side)  Hardware version and software version of additional modules (if used) SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 540 Appendix A A.4 Servicing SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 541: Runtimes Of The Dcc Blocks For Sinamics Dcm

    Appendix B Runtimes of the DCC blocks for SINAMICS DCM The typical runtimes of the DCC blocks (in µs) are listed in the following table. Table B- 1 DCC blocks on the SINAMICS DCM Designation Function Typ. Group runtime Adder (REAL type)
  • Page 542 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime Ramp-function generator Ramp-function generator with jerk limiting BY_W Status byte to status word converter Conversion B_DW Converter 32 binary variables to status double word...
  • Page 543 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime US_D UNSIGNED-SHORT-INTEGER to DOUBLE INTEGER converter US_I UNSIGNED-SHORT-INTEGER to INTEGER converter US_R UNSIGNED-SHORT-INTEGER to REAL converter Converter, status word to 16 binary variables W_BY...
  • Page 544 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime NOP8_I Dummy blocks (INTEGER type) Block (BOOL type) Inverter (BOOL type) Numeric change-over switch (REAL type) NSW_D Numeric change-over switch (DOUBLE INTEGER type) NSW_I...
  • Page 545 Appendix B B.1 Runtimes of the DCC blocks for SINAMICS DCM Designation Function Typ. Group runtime System Reading drive parameters (REAL type) RDP_D Reading drive parameters (DOUBLE type) RDP_I Reading drive parameters (INTEGER type) RDP_UD Reading drive parameters (UNSIGNED DOUBLE INTEGER type)

  • Page 546: Bop20 Status Display During Power-Up

    – Transfer the actual topology into the reference topology by setting p9905=1 or p9905=2. Power-up is continued. ● A memory card with a parameter data set, which comes from a SINAMICS DCM with a different MLFB is inserted in the drive –...

  • Page 547: Feedback

    Appendix B B.3 Feedback Feedback SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 548 Appendix B B.3 Feedback SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...

  • Page 549: Index

    Terminal Module TM31, 205 Menu structure, 316 Connecting Operation screen, 317 Incremental encoder, 524 Overview, 315 Connecting the incremental encoder, 524 Automatic restart, 447 Connection suggestion, 105 Auxiliary circuits, 430 Connector, 300 Connectors Arrangement, 142 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 550 I2t monitoring, 432 EMC, 85 Incremental encoder evaluation, 159, 160, 176, 410 Basic information, 85 Inputs, 158 Cabinet configuration, 92 Analog, 158 EMC-compliant installation, 89 Digital, 158 EN 61800-3, 86 Overview, 337 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 551 Configuring, 492 Parameterization External triggering, 493 Using BOP20, 303 Motor temperature, 435 With AOP30, 318 Parameters Factory setting, 236 Saving, 334 Peer-to-peer interface, 159, 475 n+m mode, 454 Power failure Restart, 447 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 552 Unit data, 42 Safety shutdown (E-STOP), 401 Technology controller, 424 Series connection Temperature sensor, 159 12-pulse, 468 Terminal Module TM15, 192, 266 6-pulse, 461, 464, 466 Terminal Module TM31, 205, 266 Setpoint channel Terminals SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 553 Unit data, 42 Unit fan Operating hours counter, 431 Upgrading Software release, 508 USS interface, 390 X100, X101, 164 X126, 164, 339 X177, 158 X178, 163 X179, 163 XP24V, 156 XR1, XS1, XT1, 162 SINAMICS DCM DC Converter Operating Instructions, 1.2012, C98130-A7066-A1-05-7619...
  • Page 554 Operating Instructions Edition 12/2010 Siemens AG Subject to change Industry Sector 6RX1800-0AD76 P.O. Box 48 48 © Siemens AG 2009-2012 90026 NUREMBERG GERMANY www.siemens.com/automation...

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