Eubank EAA1020A Installation & Operation Manual

Eubank EAA1020A Installation & Operation Manual

11 eer vertical wall-mount air conditioners with front control box panel
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Installation & Operation Manual
11 EER Vertical Wall-Mount Air Conditioners
EAA1020A-EAA1060A
This manual may include information for options and features which may not be
included on the unit being installed. Refer to the unit data label or Model Identification
to determine which features and options this unit is equipped with.
INSTALLER: Affix the instructions on the inside of the building adjacent to the thermostat.
END USER: Retain this manual for future reference.
A Division of the AIRXCEL
P.O. Box 400 • Cordele, Georgia 31010 • 156 Seedling Drive • Cordele, Georgia 31015
E-mail: eubanksales@airxcel.com • Internet: www.EubankWallmount.com
The most current version of this manual can be found at www.EubankWallmount.com.
MODELS:
EGA1072A
IMPORTANT
Manufactured By:
(229) 273-3636 • Fax (229) 273-5154
Air Conditioner Product Manual
Vertical Wall-Mount Air Conditioners
with Front Control Box Panel
Commercial Group
®
Eubank EAA/EGA Wall Mount AC Installation & Operation Manual
03/2021 Rev.5
Part #03842

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  • Page 1 P.O. Box 400 • Cordele, Georgia 31010 • 156 Seedling Drive • Cordele, Georgia 31015 (229) 273-3636 • Fax (229) 273-5154 E-mail: eubanksales@airxcel.com • Internet: www.EubankWallmount.com The most current version of this manual can be found at www.EubankWallmount.com. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5 Part #03842...
  • Page 2 How To Use This Manual This manual is intended to be a guide to the Eubank Wall Mount family of vertical air conditioners. It contains installation, troubleshooting, maintenance, warranty, and application information. The information contained in this manual is to be used by the installer as a guide only.
  • Page 3: Table Of Contents

    INSTALLER: Affix the instructions on the inside of the building adjacent to the thermostat. END USER: Retain these instructions for future reference. Table of Contents Chapter 1 Eubank Wall Mount Air Conditioner Description & Specifications General Description ..........................5 Model Identification ..........................6 Serial Number Date Code ........................6 Air Flow, Weights and Filter Sizes ......................7...
  • Page 4 MODBUS Network Address DIP Swith Positions ..............26 Table 7a. MODBUS Discrete Registers ....................30 Table 7b. MODBUS Registers........................31 Table 8 Minimum Clearances .........................33 Table 9 Voltage Limitations ........................33 Table 10 Maximum Static Pressure ......................36 Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 5: General Description

    EAA modes are available with cooling capacities of 20,000 to 60,000 BTUH and EER’s of 11.00 to 11.50. EGA models have 72,000 BTUH (6 ton) capacity and are 10 EER. The Eubank Product Data Sheets have detailed information on the capacities and efficiencies for each model.
  • Page 6: Model Identification

    2 = Low Ambient w/FCC & EFS 3 = CCH w/Hot Gas Bypass + = None Note: Not all options are available with all configurations. Contact your Eubank sales representative for configuration details and feature compatibility. Serial Number Date Code...
  • Page 7: Air Flow, Weights And Filter Sizes

    Air Flow, Weights and Filter Sizes Complete electrical and performance specifications and dimensional drawings are in the Eubank Wall Mount Air Conditioner Product Data Sheets. Note: Follow local codes and standards when designing duct runs to deliver the required airflow.
  • Page 8: Optional Controls And Packages

    The fan cycle control is standard on all Eubank air conditioners and operates based upon the liquid line pressure. The outside thermostat closes whenever the outside temperature is below 50°F (10°C) and opens when the outside temperature is 50°...
  • Page 9 20°F (-7°C) or minus 20°F (-29°C). Please refer to Hot Gas Bypass Application Bulletin for details. Electric Reheat Dehumidification A humidity controller allows electric heat and cooling to operate simultaneously. Eubank air conditioners ® equipped with the dehumidification option allow the indoor humidity of the controlled environment to be maintained at or below a certain humidity set point.
  • Page 10 (TXV), crankcase heater, hard start kit, and an outdoor thermostat and fan cycle switch. The fan cycle control is standard on all Eubank air conditioners and operates based upon the liquid line pressure. The outside thermostat opens whenever the outside temperature is below 50°F (10°C) and closes when the outside temperature is 50°F (10°C)
  • Page 11: Electrical Operation

    The condenser (outside fan) motor is energized by the same contactor. However, the motor is cycled on and off by the low ambient control (see low ambient control 1.6). The indoor evaporator fan motor is controlled by the fan purge on the electronic control board. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 12: Figure 1A. Typical Electrical Schematic - Model Eaa

    Figure 1a. Typical Electrical Schematic - (Non-Economizer) Model EAA Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 13: Figure 1B. Typical Electrical Schematic - Model Eaa

    Figure 1b. Typical Electrical Schematic - (Economizer) Model EAA Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 14: Figure 1C. Typical Electrical Schematic - Model Eaa (Alternate Construction)

    Figure 1c. Typical Electrical Schematic - (Economizer) Model EAA (Alternate Construction) Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 15: Figure 1D. Typical Electrical Schematic - Model Eaa (Alternate Construction)

    Figure 1d. Typical Electrical Schematic - (Economizer) Model EAA (Alternate Construction) Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 16: Figure 1E. Typical Electrical Schematic - Model Ega (Alternate Construction)

    Figure 1e. Typical Electrical Schematic - (Economizer), Model EGA (Alternate Construction) Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 17: Economizer Components

    The sensor has eight set points. The factory setting is 58°F (14.5°C). These set points can be changed by moving the dip switches on the top of the dry bulb sensor. See Fig. 2. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 18: Figure 2. Dry Bulb Sensor

    NO outside air will be brought into the building. Setting the potentiometer to MAX means that the damper stays in the full OPEN position at all times. Factory setting is 50%. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 19: Figure 3. Enthalpy Sensor Temperature Control Points

    & 2 are jumpered on W3. See item 4 in Figure 4. Figure 3. Enthalpy Sensor Temperature Control Points Eubank Economizer Controller Figure 4. Electrical Controls, EAA Alternate Construction Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 20: Figure 5. Economizer Control Board

    9. Enthalpy Dip Switches (MAR) terminal Set points are same as previous Honeywell controller. Factory setting is 4 (63°F/17.2°) 1=A (73°F/23.8°C) 2=B (70°F/21.1°C) 3=C (67°F/19.4°C) 4=D (63°F/17.2°) Figure 5. Economizer Control Board Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 21: Chapter 2 Electronic Control Board

    MODBUS. This chapter provides the necessary information for installing and operating the Marvair PCB. The diagram below identifies the inputs, outputs and connections for the Marvair PCB. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 22: Installation And Replacement

    Status 2 3 Blinks Freeze stat (optional) - Indoor coil temperature is below 35°F (1°C) Continuous Flash of Both LEDs Insufficient voltage to the board. Less than 20 Volts Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 23: Figure 6A. Setting The Speed For The Y1 And Y2 Operation For Indoor Motor

    Use the potentiometer marked “IBM SPEED” to set the required speed. Bridge Jumper Position For Setting Y2 Speed IBM SPEED Potentiometer Figure 6b. Second Stage Cooling Speed Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 24: Figure 7. Output Termination For Indoor Motor Control Signal

    Other Connected to “PWM” Outdoor Motor 0-10V Signal Output. One Wire Connected to “GND” and the Other Connected to “0-10V” Figure 9. Output Termination for Outdoor Motor Control Signal Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 25: Figure 10. Communications Setup

    MODBUS Network Address DIP switches. See Addressing Table Baud Rate - 19200 BPS: Between Upper and Middle Pin Baud Rate - 9600 BPS: Between Lower and Middle Pin Figure 10. Communications SetUp Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 26: Sequence Of Operation

    5.1 High Pressure Lockout 5.2 Low Pressure Lockout 5.3 Low Voltage 5.4 Anti-short Cycle 6.0 Additional Features 6.1 MODBUS communication 6.2 Modulating Head Pressure Control 6.3 Freeze Stat Operation 6.4 Onboard Thermostat Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 27 “Y1” speed setting on the board or via MODBUS. It also outputs a request dependent (based on FCC IN) control signal for the Outdoor Fan Motor. In Stage 1 Cooling operation, the compressor Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 28 “FCC IN” input is High. The board continues to produce these outputs until the Dehumidification request is dropped. Once this request is dropped, the Indoor Fan Motor continues to run for 90 seconds. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 29 Motor speeds for various operation, Outdoor Motor Speed, Heating Setpoint and Cooling Setpoint (if applicable) has to be configured via MODBUS. See MODBUS register tables at the end of this section. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 30: Table 7A. Modbus Discrete Registers

    0 = Modbus only Enables or disables reading the thermostat inputs in Modbus 1 Bit 1 = Read thermostat Inputs mode Default is 0 Table 7a. MODBUS Discrete Registers Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 31: Table 7B. Modbus Registers

    12 = Future Use 13 = Freeze Fault 1 14 = Freeze Fault 2 15 = Y1 Locked Out 16 = Y2 Locked Out 17 = Low Voltage Table 7b. MODBUS Registers Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 32: Chapter 3 Installation

    Protection Association Standards 90A and 90B before designing and installing duct work. The duct system must be engineered to insure sufficient air flow through the unit to prevent over-heating of Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 33: Table 8 Minimum Clearances

    Electrical Rating Designations* Nominal Voltage 208/230 208/230 Phase Minimum Voltage Maximum Voltage * Letters refer to model number code designations. Refer to page 5. Table 9. Voltage Limitations Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 34: Installation Materials

    Installation Materials Installation Kits Eubank air conditioners are shipped with one 12 Ga. "L" shaped bottom bracket. If you have not yet unpacked the unit, follow the instructions in section 2.1. All units have built-in full length mounting flanges. Therefore, use of mounting brackets is not required.
  • Page 35: Porting And Duct Work

    Attach the perimeter flange of the wall sleeve to the framed opening with appropriately sized screws. Since electric heat can be added after the unit has been installed, Eubank recommends that all installations have the 1” (25.4 mm) clearance around the wall sleeve.
  • Page 36: Fresh Air Hood Installation

    (no fresh air). To provide fresh air, remove the two screws on either side of the hood and reposition as desired. Figure 11. Fresh Air Hood Damper, Models 1024-1072 Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 37: Bracket Installation

    For units with electric heat, a one inch clearance is required around the duct extensions. The duct extensions must be constructed of galvanized steel with a minimum thickness of .019” as per the NFPA standards 90A & 90B. Figure 12. Eubank A/C Wall Mount Detail Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 38: Electrical Connections

    To operate nominal 230/208V unit at 208V, change the transformer line tap from 240V to 208V following the instruction on wiring label in unit. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 39 8 and 3. For continuous indoor fan operation on dual units using the older LL357D4, install jumper between 8 and 3 and remove jumper between 1 and 3. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 40: Figure 13A. Humidistat Wiring Details

    If desired, each of the set points can be quickly and easily changed in the field by the installer. It can be used with Eubank's unique vertical packaged wall mount air conditioners or other environmental control units. See CommStat 3 Product Data Sheet for installation and programming instructions.
  • Page 41: Figure 13C. Commstatâ„¢ 3 Hvac Controller Wiring Detail

    Figure 13c. CommStat 3 Wiring Diagram Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 42: Chapter 4 Start-Up

    Important: Be sure that the crankcase heater (if used) has been energized for at least 24 hours before starting the unit(s). Double-check all electrical connections before applying power. Eubank air conditioners with scroll compressors running on 3Ø power must be checked for proper rotation during the initial start-up.
  • Page 43: Chapter 5 Troubleshooting

    Please read the Chapter 1 for basic information about the unit. Eubank air conditioners are thoroughly tested before they are shipped from the factory. Although unlikely, it is possible that a defect may escape undetected, or damage may have occurred during transportation.
  • Page 44: Failure Symptoms Guide

    (units equipped with resistance ele- 2. Thermal limit open. 2. Check continuity across thermal limit switch. ments) 3. Defective heater contactor. 3. Check relay for proper operation. Replace if defective. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 45: Compressor Troubleshooting

    The unit must be in the cooling mode (compressor contactor Closed) before a fault condition can occur. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 46: Chapter 6 Maintenance

    Oiling of the condenser fan motor or the evaporator blower motor is not recommended. DANGER Sever hazard. The economizer contains moving parts capable of causing serious injury or death. Disconnect power before removing the covering panel. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 47: Chapter 7 Warranty

    THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE-TO- STATE. Some states do not allow limitations or exclusions, so the above limitations and exclusions may not apply to you. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 48: Chapter 8 Start-Up Checklist

    Has water been placed in drain pan to confirm proper drainage? ❒Yes ❒No Are correct filters in place? ❒Yes ❒No Refrigerant Piping If leaks are found, report any leaks to Marvair Warranty Service Dept. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 49 L1 & L3 = 243 Volts = 717 / 3 = 239 Average Voltage L2 & L3 = 233 Volts 239 - 233 = 6 100 x 6/239 =2.5% Voltage Unbalance Three phase units only check fan & compressor rotation. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 50 L1&L3 ________V. L2&L3______V. (L1&L2 + L1&L3 + L2&L3)/3 = Avg. Voltage = _______________ Max. Deviation from avg. voltage = ______________volts Voltage imbalance = (100 x Max. Deviation)/avg. Voltage = ___________% Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 51 ________ Compressor Amps (L1) ________ ________ Compressor Amps (L2) ________ ________ Compressor Amps (L3) ________ ________ Notes: _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 52: Installation Instructions For Field Installed Electric Heaters

    (25.4 mm) clearance must extend on all sides of the supply duct for the first 3 feet (1 meter) from the unit. IMPORTANT: Eubank requires a minimum of 1" (25.4 mm) from the surface of any supply ducts to combustible material for the first 3 feet (1 meter) of the duct.
  • Page 53 15. Place the wiring diagram provided with the heater kit inside the zip lock bag which is affixed to the back side of the control box cover. 16. Replace the control box cover, the bottom front cover and the top front panel. Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...
  • Page 54 Eubank EAA/EGA Wall Mount AC Installation & Operation Manual 03/2021 Rev.5...

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