Sumner 2311 Series Replacement Instructions Manual

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June 2012

Cable Replacement Instructions for

Series 2311 & 2315 CE Cable Lifts

Canada

Unit 16A

7514 Alabonson Road

75 Saltsman Drive, Unit 5

Blackpole Trading Estate East

Houston, TX 77088

Cambridge, ON N3H 4R7

Blackpole Road

phone: 281-999-6900

phone: 519-653-5300

Worcester WR3 8SG

fax: 281-999-6966

fax: 519-653-5305

phone: +44 (0) 1905 458333

fax: +44 (0) 1905 458222

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Summary of Contents for Sumner 2311 Series

Page 1 June 2012 Cable Replacement Instructions for Series 2311 & 2315 CE Cable Lifts Canada Unit 16A 7514 Alabonson Road 75 Saltsman Drive, Unit 5 Blackpole Trading Estate East Houston, TX 77088 Cambridge, ON N3H 4R7 Blackpole Road phone: 281-999-6900 phone: 519-653-5300 Worcester WR3 8SG fax: 281-999-6966 fax: 519-653-5305...
Page 2 Step 1 1. Remove cradle and base from mast assembly. Lay down mast as- sembly on a solid level work sur- face. Step 2 2. Remove mast hold down assembly, (771055) screw and (772502) jam nut. Step 3 3. Remove (776042) screws and (784408) pulley guard.
Page 3 Step 4 4. Remove (776042) screws and (774428) winch cover. Step 5 5. Remove (776042) screws from winch drum and remove cable as shown. Step 6 6. Remove top outer mast compo- nents as shown.
Page 4 Step 7 7. Remove (771044) screws and (784403) top cover from both sides of the center mast tube. Step 8 8. Remove center mast assembly from the bottom of the outer mast. Step 9 9. Remove pulley, wear pad and other components from the bottom of the center mast.
Page 5 Step 10 10. Pull cable from the loop position to a strait position through the bottom of the center mast for easy removal of top mast assembly. Step 11 11. Pull top mast assembly slightly out the bottom mast of the center mast as shown and remove all components.
Page 6 Step 13 13. Remove (784399) center mast pulley weldments from center mast and replace damaged cable as shown. *Make sure cable is attached to the pulley weldment in the correct hole location and loop the cable in the right direction for proper installation Left Right of the cable.
Page 7 Step 15 15. Insert (784398) center mast pulley weldments into the center mast tube (working from bottom) as shown. Refer to step 13, to distinguish left and right side pulley weldment. * Give the cable the equal length of the center tube. Step 16 16.
Page 8 Step 17 17. Straight cable on both sides as shown. Make sure cable is not tangle up inside the mast section. Step 18 18. Insert top mast tube into center mast tube as shown. Step 19 19. Locate (784412) top mast wear discs, (784391) 2 “...
Page 9 Step 20 20. Assemble components from step 19 as shown. Step 21 21. Insert top mast assembly into center mast tube by pulling both ca- bles at the same time and stop when the end of the top mast passes the second hole of the center mast tube.
Page 10 Step 22 22. Insert and loop cable through the center mast slot as shown. Step 23 23. Locate (784404) center mast wear discs, (784390) 2-1/4” pulleys, (774043) dowel pins and (784447) 1-5/8” pulley spacer. Assemble components as shown.
Page 11 Step 24 24. Remove (771044) both screws from center mast tube. Step 25 25. Insert (774452) wear pads into slots on both sides as shown. Step 26 26. Insert center mast assembly into the bottom of the outer mast weldment.
Page 12 Step 27 27. Insert both cables through the outer mast weldment as shown. *Feed the cable all the way to the top of the outer mast. Step 28 28. Locate (771044) screws, (773550) 1/4 lock washer, (784403) top covers and assemble them in both sides as shown. *The lock washer goes on the single screw circled.
Page 13 Step 29 29. Locate (772355) 3/8 lock nut, (771137) screw, (784394) 1/2” pulley spacers, (784390) 2-1/4” pulleys, (784446) 2” spacer and assemble has shown. Step 30 30. Insert cables in drum and secure with (776042) screws as shown. *Once cables are secure weave the excess cable on the drum.
Page 14 Step 31 31. Locate (784408) pulley guard, (776042) screws and assemble as shown. Step 32 32. Assemble (784428) winch cover and secure with (776042) screws. Step 33 33. Assemble mast hold down assembly into the top mast and secure with (771055) screw and (772502) jam nut. * Inspect and test unit after completion.

This manual is also suitable for:

2315 series