Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Glow-worm Ultimate 3
Summary of Contents for Glow-worm Ultimate 3
- Page 1 Ultimate 3 25r -A (H-GB) en Installation and maintenance instructions...
-
Page 2: Table Of Contents
Displaying the status codes ......... 24 Using check programmes ........24 Start-up ............... 25 Carrying out the initial start-up......25 Checking and treating the heating water/filling and supplementary water ........25 Filling the condensate trap ........26 Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 3: Safety
▶ Avoid rooms that smell of gas. beyond what is described here ▶ If possible, open doors and windows fully and ensure adequate ventilation. ▶ Do not use naked flames (e.g. lighters, matches). ▶ Do not smoke. 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 4 To prevent contamination of the waste water: The power supply terminals L and N remain live even if the unit main switch is switched ▶ Check whether a neutralising unit must off. be installed in accordance with national regulations. Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 5: Regulations (Directives, Laws, Standards)
Regulations (directives, laws, standards) ▶ Observe the national regulations, stand- ards, directives, ordinances and laws. List of relevant standards for Great Britain and Ireland ▶ You can find a list of relevant standards at https://www.glow-worm.co.uk/standards. 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 6: Guarantee And Customer Service
To register your Glow-worm appliance visit: https://self-service.glow-worm.co.uk/warranty-registration Glow-worm is a licensed member of the Benchmark Scheme. Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by a competent person approved at the time... -
Page 7: Technical Data
(30%) at 40/30 °C IP rating IPX4D NOx class Product dimensions, width 375 mm Product dimensions, 602 mm height Net weight 22 kg Weight when filled with 26 kg water 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 8: Notes On The Documentation
Specific product code Read the instructions. GC no. Gas council number The serial number is located on the data plate (1). Stickers showing the serial number are on the rear of the electronics box (2). Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 9: Functional Elements
To restart the boiler, press the reset button on the boiler interface. If the boiler fails to resume normal operation and all external controls are calling for heat, then call your Installation/ Servi- cing company or Vaillant service. 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 10: Set-Up
If the boiler is to be installed in a timber frame building it should be fitted in accordance with the current version of the Institute of Gas Engineers document IGE/UP/7. If in doubt seek advice from local gas undertaking or the manufacturer. Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 11: Minimum Clearances
6.5.1 Regulation Different flue outlet configurations can be carried out. – Consult the installation manual for air/flue gas systems for more information about the other possibilities and associated accessories. Minimum fall 44 mm/m 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 12 The flue cannot be lower than 1 metre from the top of a lightwell due to the build up of combustion products. – Dimensions from a flue terminal to a fanned air inlet to be determined by the ventilation equipment. Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 13 The flue pipe must Adequately secured protrude beyond any overhang air/flue gas pipe You can use a plume management kit to enable the termination point to be positioned and directed away from the building fabric. 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 14 50 mm clearance from any part of the terminal and be central over the terminal. The guard should be similar to that shown in the figure. Pressure balancing Air-inlet pipe system Collector pipe Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 15: Using The Mounting Template
Note the total weight of the product. Only use fixing material that is permitted for the wall. If required, ensure that mounting apparatus on-site has sufficient load-bearing capacity. Wall-mount the product as described. 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 16 6.9.2 Installing the side section ▶ Refit the components in the reverse order. Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 17: Installation
Set the pump so that the temperature difference between the flow and return is no more than 20 °C when the max- imum flow temperature is set. – The flow rate specified in the technical data is reached. 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 18: Heating Water Supply In The Sealed Heating System
BS 5449 and BS 7074 Part 1. Example: For an initial design pressure of 0.7 bar, the minimum total vessel volume required is 0.063 x Total System Volume. Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 19: Gas Connection
▶ Connect the condensate trap (1). Use the supplied drain hose (2) for this. Note Ensure that the connection between the con- densate discharge pipe and the drain hose is not air-tight. 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 20 Bottom of sealed tube Seal Limestone chippings Plastic tube, Hole depth 400 mm 100 mm diameter minimum Least preferred option, must not terminate in rain water drain Air break Using a pipe Using a tundish Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 21: Flue Installation
Route the connection cables of the components to be connected through the grommet provided on the under- side of the product on the left. Use strain reliefs. If required, shorten the connection cables. 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 22 ▶ Remove the bridge from the 24V=RT plug. Carry out the wiring. (→ Page 21) Screw the supplied plug (2) to a three-core power sup- ply cable that complies with the relevant standards. Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 23 Each time the unit is started, the fan runs for 20 seconds. ◁ Residual heat in the heating return may result in the product blocking the burner for 10 minutes. Close the electronics box. 0020239568_03 Ultimate 3 Installation and maintenance instructions...
-
Page 24: Operation
S.XX is shown on the display, followed by the heat- ing flow temperature, the internal system pressure and the cylinder temperature (depending on the ver- sion). Press the button to exit this menu. ◁ The display switches to the basic display. Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 25: Start-Up
If the pH value of the heating water is less than 6.5 or – Adey MC1+ more than 8.5. – Fernox F1 – Fernox F2 – Sentinel X 100 – Sentinel X 200 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 26: Filling The Condensate Trap
In addition, ensure that maximum heat can be dissipated into the heating system by turning up the room thermo- stat. ▶ Wait at least 5 minutes until the boiler has reached its operating temperature. Installation and maintenance instructions Ultimate 3 0020239568_03... - Page 27 (13.0 to 23.0 mbar) Should the pressure recorded at the reference test point in the boiler be lower than indicated check if there is any blockage in the pipework or if the pipework is un- dersized. 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 28 Explain to the end user how the safety devices work and where they are located. ▶ Inform the end user how to handle the product. ▶ In particular, draw attention to the safety warnings that the end user must follow. Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 29 (such as petrol, pa- per or paint) in the installation room of the product. ▶ Complete and sign off the Benchmark commissioning check list. ▶ Complete and sign off the guarantee documentation. 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 30 The value is not OK; you cannot start up the product. Switch off the product via the main switch. ▶ Set the CO₂ content. (→ Page 30) Close the gas stopcock. Remove the front casing. (→ Page 15) Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 31 Check the surface of the burner for damage. If you see Remove the flue pipe (3). any damage, replace the burner. 12.9 Checking the ignition electrode Disconnect the connection (2) and the earth cable (1). Remove the fixing screws (3). 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 32 Navigate to diagnostics code D.096 in the installer level. ing surfaces. Set the diagnostics code to 1, and confirm by pressing – Tightening torque: 7 Nm, if a torque spanner is available Install the flue pipe. Install the air intake pipe. Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 33 13.6.3 Replacing the heat exchanger Remove the side section. (→ Page 15) Remove the gas-air mixture unit. (→ Page 30) Undo the clip underneath the condensate tray (4). Undo the two screws (3). 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 34 Dispose of the packaging correctly. groove at the bottom and into the clip at the top. ▶ Observe all relevant regulations. Plug in the PCB plugs. ▶ For detailed information refer to www.vaillant.co.uk. Close the electronics box. Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 35 Check and, if required, replace the insulating mat in the burner area at regular intervals Installing the gas-air mixture unit at regular intervals Cleaning the condensate trap Annually Filling the condensate trap Annually 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 36 The function is activated in the small domestic hot water circuit for 4 minutes and then in the heating circuit for 1 minute. This function cannot be manually switched off. Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 37: C Overview Of Diagnostics Codes
Status of the requirement Current value off = Function deactivated to reheat the cylinder or for adjustable on = Function activated the domestic hot water warm start from the eBUS thermo- stat 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 38 Activation of the warm off = Function deactivated Adjustable start function for domestic hot on = Function activated water – – d.67 Remaining burner anti- Current value cycling time (setting under adjustable d.02) Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 39: D Status Codes - Overview
Heating mode: Burner on S.05 Heating mode: Pump/fan overrun S.06 Heating mode: Fan overrun S.07 Heating mode: Pump overrun S.08 Heating mode: Temporary shutdown after heating procedure Display in domestic hot water mode with cylinder 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 40: E Overview Of Fault Codes
Break in plug connection for optional flue gas safety cut-out (STB), break in too high cable harness F.27 Safety switch-off: Fault in flame detection Moisture on the electronics, electronics (flame monitor) defective, gas solen- oid valve leaking Installation and maintenance instructions Ultimate 3 0020239568_03... - Page 41 F.88 Fault: Gas valve Gas valve not connected or it is connected incorrectly, short circuit in the cable harness Connection No communication between the PCB Electronics defective and the user interface 0020239568_03 Ultimate 3 Installation and maintenance instructions...
-
Page 42: F Wiring Diagram
Interface PCB Heating pump Control system Monitoring electrode Temperature sensor on the heating flow Room thermostat Temperature sensor on the heating return Main power supply and connection for 230 V control Ignition electrode Installation and maintenance instructions Ultimate 3 0020239568_03... -
Page 43: G Commissioning Checklist
* All installations in England and Wales must be notified to Local Authority Building Control (LABC) either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer. © Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk 0020239568_03 Ultimate 3 Installation and maintenance instructions... - Page 44 The operation of the boiler and system controls have been demonstrated to and understood by the customer The manufacturers’ literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Commissioning Engineer’s signature Customer’s signature © Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk Installation and maintenance instructions Ultimate 3 0020239568_03...
- Page 45 © Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk 0020239568_03 Ultimate 3 Installation and maintenance instructions...
- Page 46 © Heating and Hotwater Industry Council (HHIC) www.centralheating.co.uk Installation and maintenance instructions Ultimate 3 0020239568_03...
-
Page 47: H Commissioning Flow Chart
Ensure test points are capped, boiler case is correctly replaced and all other commissioning procedures are completed. Complete Benchmark Checklist, recording CO and combustion ratio readings as required. 0020239568_03 Ultimate 3 Installation and maintenance instructions... -
Page 48: Index
Heating water supply, open heating system......17 Ignition electrode, checking..........31 Inspection work ..............30 Inspection work, completing ..........32 Installation, preparations ............. 17 Intended use................3 Kammerbelüftung ..............11 Kundendienst ................ 6 Leak-tightness ............... 28, 34 Installation and maintenance instructions Ultimate 3 0020239568_03... - Page 52 Belper Derbyshire DE56 1JQ Telephone 01773 824639 Technical helpline 0330 100 7679 After sales service 0330 100 3142 www.glow-worm.co.uk © These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with the manufacturer's written consent. Subject to technical modifications.
Need help?
Do you have a question about the Ultimate 3 and is the answer not in the manual?
Questions and answers