Masdaf ENDURO Series Operating Manual

Masdaf ENDURO Series Operating Manual

Submersible sewage and wastewater pumps
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Submersible Sewage And Wastewater Pumps
ENDURO SERIES
OPERATING MANUAL
Revision No: 02
June/2018

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Summary of Contents for Masdaf ENDURO Series

  • Page 1 Submersible Sewage And Wastewater Pumps ENDURO SERIES OPERATING MANUAL Revision No: 02 June/2018...
  • Page 2 Equipment / Ürün Dalgıç Kanalizasyon ve Atık Su Pompaları- Submersible Sewage and Waste Water Pumps Seri / Model-Tip :ENDURO Seri – ENDURO Series For pumps supplied with drivers/ Elektrikli Pompa Üniteleri Related Directives / Yönetmelikler 2006/42/EC Machinery Directive / 2006/42/AT Makine Emniyeti Yönetmeliği 2014/35/EU Low Voltage Directive / 2014/35/AB Alçak Gerilim Yönetmeliği...
  • Page 3: Table Of Contents

    2.1. Definition of Pump and Usage Areas conditions, installation, starting-up, settings and main controls of pumps. ENDURO series submersible sewage and wastewater pumps are  These operating and maintenance instructions contain MAS DAF designed for pumping domestic and industrial raw sewage waste MAKINA SANAYI A.Ş.`s suggestions.
  • Page 4: Safe Operating Conditions

    Three type of impellers including single vane, double vane and vortex are used in ENDURO series to pump containing long fibers, solid substances, coarse dirt as well as gaseous or air, raw sewage, activated sludge,...
  • Page 5 In this type of impellers, liquid transfer is provided by vortex movement in front of impeller. These type of impellers are suiteble for pumping liquids ENDURO Series submersible sewage and waste water pumps which containing long fibers (hair, thread, etc.), small solid particles and having have grinding blade design, can grind solid particles and fibers inside a certain rate gaseous or air.
  • Page 6: Transport And Storage

    Different types of impeller are used in sit on the base of the sump. If required, the connection elbow can be ENDURO Series pumps for different purposes of pumping clean and used as a non-return valve. Steel discharge pipe between the pump waste water, sewage containing solids and fibrous materials and sludge.
  • Page 7 Mas Grup ii. Hose Connection: In this kind of application the pump is sat on the Operation of The Automatic Coupling System base of the sump. In this application the bottom of the sump should be flat and solid (in order to make the pump not to sink but to stay vertically).
  • Page 8 MASDAF RLE-1C Motor Protection and Control Relay is very important The control panel is designed in order to safer operation of ENDURO part of ENDURO Series submersible sewage pumps. It is supplied with submersible pump can be claimed as extra. Single-pump or the 2 and 3 pump groups can be operated by the control panel.
  • Page 9 Mas Grup Figure 11 - Motor Protection and Control Relay Circuit Diagram – Direct Online Driven Sample Diagram...
  • Page 10 Mas Grup Figure 12 - Motor Protection and Control Relay Circuit Diagram – Star – Delta Online Driven Sample Diagram...
  • Page 11: Commissioning ,Start Up And Operating

    Check also the auxiliary systems of the substitute pump. 8.2. Mechanical Seal All types and of ENDURO Series Submersible Waste Water and Sewage Pumps rotate in clockwise (CW) direction viewed from the top. If all the Mechanical Seals are absolutely leak tight and needs less maintenance electrical connections are done according to the instructions, the pump than soft packing.
  • Page 12: Service And Spare Parts

    Maintain the safety of the personnel and the environment in every field procedure. 9.2. Spare Parts The spare parts of ENDURO Series pumps are guaranteed for 10 years by MAS DAF MAKINA SANAYI A.Ş. In your spare parts requests, please indicate the below listed values that are indicated on your pump’s label.
  • Page 13: Disassembly, Repair And Reassembly

    Mas Grup 11. DISASSEMBLY, REPAIR AND REASSEMBLY Before starting work on the pump set, make sure it is disconnected from the mains and cannot be switched on accidentally. Fallow the safety precautions outlined in “Safety instructions”. 11.1. Disassembly 1,5 - 2,2- 3 - 4- 11 - 15 - 5,5 - 7,5 - 4 Compact -...
  • Page 14 Mas Grup 11.2. Reassembly 1,5 - 2,2- 3 - 4- 11 - 15 - 5,5 - 7,5 - 4 Compact - 18,5 Compact - STEPS OF ENDURO REASSEMBLY 11 Compact 5,5 Compact 22 -30 - 37 Seat BOTTOM BEARINGS [201] on the BOTTOM BEARING HOUSING [30] by passing SHAFT [60] through BOTTOM BEARING HOUSING [30] (use oil).
  • Page 15: Possible Failures, Causes, Solutions

    Inside of the casing filled with solid Do not open the connections of electricity, motor body and oil bath. Call particles. MASDAF Services immediately for technical support. Connections of relays are wrong. Relay is broken Table 6 - Possible Failures, Causes, Solutions...
  • Page 16: Sectional Drawing And Part List

    Mas Grup 13. SECTIONAL DRAWING AND PART LIST ENDURO 50-160 PB Figure 13 - ENDURO 50-160 PB Sectional Drawing PART NO PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller PB Type Retaining Ring...
  • Page 17 Mas Grup ENDURO 100-240 X Figure 14 - ENDURO 100-240 X Sectional Drawing PART PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring O-Ring Motor Casing Mechanical Seal O-Ring Impeller X Type Plug O-Ring Bottom Bearing Housing Imbues Bolt O-Ring Top Bearing Housing...
  • Page 18 Mas Grup ENDURO 150-315 D Figure 15 - ENDURO 150-315 D Sectional Drawing PART NO PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller D Type Mechanical Seal O-Ring Bottom Bearing Housing Plug...
  • Page 19: Pump Size List

    Mas Grup 14. PUMP SIZE LIST Figure 16 - ENDURO 50-160 Representation of Size Figure 17 - ENDURO 100-240 Representation of Size Figure 18 - ENDURO 100-315 Representation of Size Figure 19 - ENDURO 150-315 Representation of Size...
  • Page 20 Mas Grup Pump Type Motor Type (IEC) Dbø Mø 50-160 122.5 100L 112M 100L 112M 50-200 227 160 313 132S 132M 100L 80-190 38.5 200 157 300 112M 112M 132S 80-250 132M 280 197 400 160M 160L 100L 100-240 112M 250 185 375 132M 112M...
  • Page 21: Drawing For Dismantling And Part List

    Mas Grup 15. DRAWING FOR DISMANTLING SMALL PUMPS Figure 20 - Small Pumps Drawing for Dismantling PART NO PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Suction Opening Mechanical Seal O-Ring Impeller PB Type...
  • Page 22 Mas Grup SMALL PUMPS WITH GRINGING BLADE Figure 21 - Small Pumps With Gringing Blade Drawing for Dismantling PART NO PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller PB Type Retaining Ring...
  • Page 23 Mas Grup PUMPS WITH DOUBLE MECHANICAL SEAL Figure 21 - Pumps With Double Mechanical Seal Drawing for Dismantling PART NO PART NAME PART NO PART NAME PART NO PART NAME Volute Casing Retaining Ring Electrode Screw Motor Casing Retaining Ring O-Ring Impeller D Type Mechanical Seal...
  • Page 24 Mas Grup 16. FIGURE LIST Page No Figure 1 Pump Label Figure 2 Transport of Pump Group Figure 3 Suspended Connection Figure 4 Hose Connection Figure 5 The Automatic Coupling System Part Numbers Figure 6 Operation of The Automatic Coupling System - 1 Figure 7 Operation of The Automatic Coupling System - 2 Figure 8...
  • Page 25 Mas Grup Head Office / Service Center: Aydınlı Mah. Birlik OSB. 1.No’lu Cadde No:17 Tuzla - İSTANBUL / TURKEY Tel: +90 (216) 456 47 00 pbx Fax: +90 (216) 455 14 24 Ankara Regional Directorate: Aşağı Öveçler Mah. 1329 Sok. No:6/9 Öveçler ANKARA / TURKEY Tel: +90 (312) 472 81 60-67 Fax: +90 (312) 472 82 51 Factory: 1.

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