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OPTICAL DISC ARCHIVE DRIVE UNIT ODS-D77U OPTICAL DISC ARCHIVE FC DRIVE UNIT ODS-D77F SERVICE MANUAL 1st Edition...
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Pour toute réparation faire appel à une personne compétente uniquement. 注意 外装部品を外した状態で,電源を入れないでください。 外装部品がない状態で電源を入れると,けがや感電,レーザー光による障害の原因となります。 CAUTION Do not turn on the power with cabinet parts removed. Turning on the power without any of exterior parts may cause injury, electric shock, or failure due to laser light. ODS-D77U/ODS-D77F...
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VARNING! Osynlig laserstrálning när denna del är öppnad och spärren är urkopplad. Betrakta ej strálen. GEFAHR Bei geöffnetem Laufwerk und beschädigter oder deaktivierter Verriegelung tritt ein unsichtbarer Laserstrahl aus. Direkter Kontakt mit dem Laserstrahl ist unbedingt zu vermeiden. ODS-D77U/ODS-D77F...
For the boards listed below, any complete mounted boards or any component parts must not be replaced. Therefore, their schematic diagrams, board layouts and spare parts are not disclosed. • SM-39 board • SM-41 board • SM-42 board • SM-43 board ODS-D77U/ODS-D77F...
Do not tilt it more than 5 degrees back and forth. • When using this unit vertically: Within 3 degrees Do not tilt it more than 3 degrees back and forth. CAUTION If the unit is used at a slant, secure it to prevent it from slipping down. ODS-D77U/ODS-D77F...
This dedicated power supply tool will be described soon. 1-2-2. Supplying Power to ODS-D77U Connect the supplied AC adapter and the power cord to the DC power input connector on the rear of the ODS-D77U to supply power. CAUTION Use the supplied AC adapter.
1-3. Connection to Personal Computer 1-3-1. Connection between ODS-D77F and Personal Computer The connection between ODS-D77F and personal computer (PC) will be described soon. For the connection between ODS-D77U and PC, refer to the operation manual. ODS-D77U/ODS-D77F...
• Fully insert the plug and connector of the power cord into an electric outlet and the AC inlet of the AC adapter respectively. If you have questions on the use of the above Power Cord/Appliance Connector/Plug, please contact your local Sony Sales Office/Service Center.
Part Number Optical fibre cable with double LC con- Commercially available nector (ANSI TIA/EIA604-10 compliant product) ODS CONTROL Cable with connector (DD2) 1-848-006-1x (ODA control cable) ODS-D77U Panel Indication Applicable Cable Part Number USB cable (USB3.0) 1-839-351-1x (USB 3.0) ODS-D77U/ODS-D77F...
1-7-2. Location of Main Mechanical Parts Location No. Part Name Select loader assembly Carry loader assembly BU assembly Optical block assembly Lever motor Up/down motor Loading motor Carry motor Spindle motor Seek motor DC fan (52 square) ODS-D77U/ODS-D77F...
Select FG Detecting arm angle (FG) signal of carry loader SM-41 CT-OUT Detecting unloading end position and the cartridge existence LD-OUT Detecting unloading end position LD-IN Detecting loading end position CT-IN Detecting loading end position and the cartridge existence Continued ODS-D77U/ODS-D77F...
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Detecting up/down selection signal (edge signal for disc se- lection) SM-44 Carry Loader A Detecting home position of carry loader Carry Loader B Detecting loading end position of carry loader Carry Loader C Detecting slider movement (FG) signal of carry loader 1-10 ODS-D77U/ODS-D77F...
Inserting a screwdriver strongly may damage the tactile switch at the end of the hole. Insert the tip of a screwdriver into the hole up to a depth of 5 mm. Hole FC connector Screwdriver or the like 1-11 ODS-D77U/ODS-D77F...
If the gear B turns in vain at the notch of the gear E, push the bracket in the direction of the arrow A to engage the gear B with the gear E. With this procedure, a disc located in the carry loader assembly will be moved to the select loader assembly. Gear A Gear B Bracket Notch of the gear E 1-12 ODS-D77U/ODS-D77F...
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With this procedure, the carry loader assembly will be returned to the normal state. Gear A Turn the gear C in the direction of the arrow until the adjuster comes to the position shown below. Adjuster Gear C 1-13 ODS-D77U/ODS-D77F...
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Turn the gear E in the direction of the arrow until the two slide pins come to the positions shown below, and then remove the cartridge. Gear E Slide pins Cartridge Install the removed parts by reversing the steps of removal. 1-14 ODS-D77U/ODS-D77F...
If it blew, turn off the main power of the equipment, inspect inside of the equipment, and remove the cause of excessive current. After that, replace the fuse. Board Name Ref. No. Part No. Part Name FC-116 Fuse (SMD) 6.3 A/125 V 1-523-263-21 IF-1234 Fuse (SMD) 4 A/125 V 1-576-270-21 FC-116 board (Side B) IF-1234 board (Side B) 1-15 ODS-D77U/ODS-D77F...
Power supply for ODS-D77F ODS (F) Power Supply To know how to obtain, refer to the Sony professional products website. The usage of ODS (F) Power Supply will be described soon. To know how to obtain, contact your local Sony Sales Office/Service Center.
“5-6. BD-44 Board”. • When the EEPROM (IC709) is replaced, error logger is cleared. After replacing the parts, perform the procedure below. Execute “CLEAR LOG” in “ERROR LOGGER” of the Maintenance menu. (This section will be described soon.) 1-17 ODS-D77U/ODS-D77F...
Prepare the latest utility software. The latest utility software contains the latest firmware. Make an access to the Sony professional products site to download the Optical Disc Archive Software and the release note. After these items have been obtained, install the software according to the release note.
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Click the [Yes] button on the dialog box. Firmware update starts. A progress bar that indicates progress of the update is displayed during update. Note Do not turn off the unit or PC or disconnect the USB cable during firmware upgrade. 1-19 ODS-D77U/ODS-D77F...
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When the following message appears, turn off and on the power of the unit. The firmware update has been completed and the following message appears. 1-20 ODS-D77U/ODS-D77F...
PetaSite system (ODS-L30M/L60E), refer to the ODS-L30M service manual. Upgrading in ODS-D77F To upgrade the firmware in the ODS-D77F removed from the PetaSite system (ODS-L30M/L60E), the firmware upgrade tool is required. For details about the firmware upgrade tool, contact your local Sony Sales Office/Service Center. 1-21 ODS-D77U/ODS-D77F...
If the EEPROM (IC3) is not replaced, execute “UPLOAD TO EEPROM” of the Maintenance menu before perform the following adjustment. (This section will be described soon.) Adjust the optical drive. (Refer to “6. Adjustment of Optical Drive System”) 1-22 ODS-D77U/ODS-D77F...
Data writing system In the ODS-D77U, the writing signal that is sent from the host to the USB connector (CN3) on the IF-1234 board is converted to the SATA signal in the USB3.0-SATA bridge (IC3), and the SATA signal is sent to BRIDGE (IC700) on the BD-44 board.
Furthermore, the BD-44 board is provided with the interface with the cassette memory block. This interface is controlled by BRIDGE (IC700). Motor, sensors and detecting switches for cartridge position are mounted on the SM-41/SM-42/SM-43/SM-44 and the SW-1626 board and are connected to the BD-44 board with a flexible flat cable. 1-24 ODS-D77U/ODS-D77F...
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• Loading motor: SM-41 board (connected to BD-44 board through SM-42 board) • Lever motor, up/down motor: SM-43 board • Carry motor: SM-44 board The write-protect detection switch is connected to the SW-1626 board through the SM-43 board. 1-25 ODS-D77U/ODS-D77F...
• When disconnecting the fine-wire coaxial cable, be sure to hold the connector. Do not attempt to pull the cable. • Check that the contact surface of the fine-wire coaxial cable connector is free from dirt or dust. 1-27 ODS-D77U/ODS-D77F...
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Hold both sides of the fine-wire coaxial cable connector, and pull the connector straight to disconnect it. Connecting Both sides of connector Fine-wire coaxial cable Note When connecting the fine-wire coaxial cable, insert it straight into the connector. Insert firmly the connector of fine-wire coaxial cable in the interior. 1-28 ODS-D77U/ODS-D77F...
Do not bring a magnetic substance close to the optical block assembly. • Be careful so that any foreign matter does not enter the clearance of the actuator cover. 1-29 ODS-D77U/ODS-D77F...
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Keep away a screwdriver Objective lens Actuator Hold the shaded portions. 1-30 ODS-D77U/ODS-D77F...
• The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-31 ODS-D77U/ODS-D77F...
This unit has a self-diagnosis function to detect internal errors. When an error is detected in ODS-D77U, the ALARM indicator blinks. An interval of 0.25 seconds of the ALARM indicator means an emergency, and an interval of 1 second means a warning.
Optical block assembly Ch-1B is recording data with the maxi- mum laser output. ○ ○ 0.25 sec. Optical block assembly Ch-1B detected a laser output error. ○ ○ 0.25 sec. Laser output adjustment could not be made in optical block as- sembly Ch-1B. Continued ODS-D77U/ODS-D77F...
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○ ○ 0.25 sec. The SA actuator of optical block assembly Ch-0A cannot detect the reference position. ○ ○ 0.25 sec. The SA actuator of optical block assembly Ch-0B cannot detect the reference position. Continued ODS-D77U/ODS-D77F...
Disc unloading operation did not end within the specified time period. ○ ○ 0.25 sec. Abnormal current was detected in the carry motor during disc unloading operation. ○ ○ 0.25 sec. Adjuster lock operation did not end within the specified time period. Continued ODS-D77U/ODS-D77F...
SM-39 board and the movement of the lid mechanism was de- tected. ○ ○ 1 sec. The temperature sensor of optical block assembly Ch-0A detec- ted an abnormality. ○ ○ 1 sec. The temperature sensor of optical block assembly Ch-0B detec- ted an abnormality. Continued ODS-D77U/ODS-D77F...
(Including data CRC error) Continued For the correct orientation, refer to the Operation Manual or the Installation Manual of each model. For discs that can be read and written in this unit, refer to the Operation Manual. ODS-D77U/ODS-D77F...
A firmware alarm or startup of the recovery firmware was de- tected. ○ ○ 0.25 sec. Communication between SYCPU (IC720: BD-44 board) and FPGA (IC700: BD-44 board) cannot be established during start- ○ ○ 0.25 sec. Failure in SYCPU (IC720: BD-44 board) firmware upgrade was detected during startup. Continued ODS-D77U/ODS-D77F...
BRIDGE (IC700: BD-44 board) temperature exceeded 80 °C. ○ ○ 1 sec. The BRIDGE (IC700: BD-44 board) detected an abnormal stop of the fan (FAN1). ○ ○ 0.25 sec. No data can be read from the SPI-EEPROM (IC709: BD-44 board). Continued ODS-D77U/ODS-D77F...
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Optical block assembly Ch-0B cannot initialize peripheral de- vice. ○ ○ 0.25 sec. IL adjustment has not been completed in optical block assembly Ch-0B. ○ ○ 1 sec. No data can be written to the EEPROM in optical block assembly Ch-0B. Continued ODS-D77U/ODS-D77F...
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No data can be written to the EEPROM in optical block assembly Ch-1B. ○ ○ 1 sec. Disc Drive LSI (IC400: BD-44 board) cannot write data to the SE EEPROM (IC3: SE-1150 board). ○ ○ 0.25 sec. A system error was detected in Disc Drive LSI (IC400: BD-44 board). 2-10 ODS-D77U/ODS-D77F...
Total spindle motor rotating hours (unit: hour, resettable) Carry Counter Total number of disc carrier times with the carry loader (resettable) *1: Stepping of the counter depends on the type of cartridge to be used, the recording/playback rate and operating environment. ODS-D77U/ODS-D77F...
Disc guide (L) assembly Loader Assem- (In the carry loader (Carry Counter) bly” assembly) DC motor assem- Number of disc transporta- Every 60,000 A-1899-969-A “5-11. Carry Mo- tion times count DC motor assembly tor” (In the carry loader (Carry Counter) assembly) ODS-D77U/ODS-D77F...
To be cleaned To be cleaned 4-2-3. Cleaning the Carry Loader Assembly Note The carry loader assembly consists of precision parts. Be very careful not to damage or apply excessive force to such parts when cleaning the loader assembly. ODS-D77U/ODS-D77F...
Tools • Cleaning cloth (or cotton swab) • Cleaning fluid (alcohol) Procedure Remove the carry loader assembly. (Refer to “5-10. Carry Loader Assembly”) Slide the optical block assembly in the direction of arrow A. ODS-D77U/ODS-D77F...
If a cleaning cloth with oil is used, the oil may adhere to unnecessary parts. Tools • Vacuum cleaner • Cleaning cloth (or cotton swab) • Cleaning fluid (alcohol) Procedure Clean the connectors on the rear of the unit. ODS-D77U/ODS-D77F...
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Rear ODS CONTROL FC connector connector Cartridge slot Intake air vent Exhaust air vent • ODS-D77U: - Power button - EJECT button - Cartridge slot - Intake air vent - Exhaust air vent - DC power input connector - USB connector...
Pay attention to the following when installing the upper plate assembly. • Insert portion A into under the front panel first. • Tighten screws in the order of (a), (b), and (c). Install the removed parts by reversing the steps of removal. ODS-D77U/ODS-D77F...
5-2. IF-1234 Board (ODS-D77U Only) Preparation Remove the upper plate assembly. (Refer to “5-1. Upper Plate Assembly”) Procedure Remove the screw to detach the t-clamp bracket. Disconnect the fine-wire coaxial cable and the four harnesses from the five connectors (CN2, CN4, CN5, CN512, and CN717) on the IF-1234 board.
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Remove the three screws (PSW2 x 5) to detach the IF-1234 board. T-leaf spring PSW2 x 5 PSW2 x 5 PSW2 x 5 W2.6 T-light guide shield (rear) Clamp T-light guide (rear) PSW2 x 5 IF-1234 board B2 x 3 Install the removed parts by reversing the steps of removal. ODS-D77U/ODS-D77F...
PSW2 x 5 T-clamp bracket Heat sink FC PSW2.6 x 5.8 Harnesses CN512 FC-116 board Harness Turn the arm and remove the optical module. Optical module Remove the screw to detach the clamp, t-light guide shield (rear), and t-light guide (rear). ODS-D77U/ODS-D77F...
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Remove the three screws to detach the FC-116 board. PSW2 x 5 PSW2 x 5 t-light guide shield (rear) PSW2 x 5 t-light guide (rear) Clamp PSW2 x 5 FC-116 board Install the removed parts by reversing the steps of removal. ODS-D77U/ODS-D77F...
Pay attention to the following points when installing the bottom plate. • Match the screw hole with the stepped shaft as shown in the figure above. • Tighten screws in the order of (a), (b), and (c). Install the removed parts by reversing the steps of removal. ODS-D77U/ODS-D77F...
Harness (D77U only) Clamp Remove the screw to detach the t-clamp bracket. Disconnect the fine-wire coaxial cable from the connector on the IF-1234 board (in case of ODS-D77U) or the connector on the FC-116 board (in case of ODS-D77F). [ODS-D77U]...
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B2.6 x 4 B2.6 x 4 B2.6 x 4 B2.6 x 4 [Illustration: ODS-D77U] Note When installing the rear plate assembly, do not catch the harnesses connected to the BD-44 board. Install the removed parts by reversing the steps of removal.
Disconnect the fine-wire coaxial cable from the connector (CN700) on the BD-44 board. Disconnect the harness from the connector (CN512) on the BD-44 board. Remove the tape. (ODS-D77U only) Disconnect the two harnesses from the two connectors (CN10, CN11) on the BD-44 board (ODS-D77U only) Harness CN11...
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[Type A] [Type A] [Type A] BD-44 board CN400 Flexible board Flexible board Flexible flat cable CN100 CN1151 CN42 Flexible board [Type B] [Type C] [Type A] 10. Remove the four screws and lift up the BD-44 board. 5-10 ODS-D77U/ODS-D77F...
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11. Disconnect the harness from the connector (CN2) on the BD-44 board. PSW2 x 5 PSW2 x 5 Harness BD-44 board PSW2 x 5 PSW2 x 5 12. Install the removed parts by reversing the steps of removal. 5-11 ODS-D77U/ODS-D77F...
Carefully remove and install the front plate assembly so as not to deform or damage portion A. Harness Front plate assembly CN1234 Power knob Claw 2x2.7 Flexible flat cable Portion A Claw KY-717 board B2.6 x 4 CN44 (Type A) Claw Front panel assembly Flexible flat cable Claw 5-12 ODS-D77U/ODS-D77F...
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If a brand-new part has been installed, apply grease to portion B. Front plate assembly Portion B Note After the front plate assembly is replaced or it is removed and then reinstalled, adjust the select mechanism of the loader. (The adjustment procedure is now in preparation) 5-13 ODS-D77U/ODS-D77F...
Disconnect the two flexible flat cables from the connector (CN43) on the SM-42 board and the connector (CN43) on the SM-43 board. CN43 (SM-42 board) Flexible flat cables CN43 (SM-43 board) Remove the two screws and slide the select loader assembly to the front, and then lift it. 5-15 ODS-D77U/ODS-D77F...
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Install the removed parts by reversing the steps of removal. Note After the select loader assembly is replaced or it is removed and then reinstalled, adjust the select mechanism of the loader. (The adjustment procedure is now in preparation) 5-16 ODS-D77U/ODS-D77F...
M2 x 2.7 Note When installing the carry loader assembly, note the following. • Match the grooves with the plate. • Match the two bosses with the two holes. Install the removed parts by reversing the steps of removal. 5-17 ODS-D77U/ODS-D77F...
Remove the tension coil spring. Remove the two screws to detach the motor holder assembly. PSW2 x 5 Motor holder assembly Tension coil spring Disconnect the harness from the connector on the SM-44 board. Release the harness from the two clamps. 5-18 ODS-D77U/ODS-D77F...
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Remove the two screws to detach the carry motor. Harness Connector SM-44 board Clamps M2 x 2.7 Carry motor Install the removed parts by reversing the steps of removal. 5-19 ODS-D77U/ODS-D77F...
Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2. Standardization of Parts 2. 部品の共通化 Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は,セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.
4-484-613-01 s T- UPPER PLATE 4-487-044-01 s T-SHEET (F), UPPER 4-486-761-01 s T-UPPER SHEET A 4-486-762-01 s T-UPPER SHEET B 4-486-763-01 s T-UPPER SHEET C 7-621-775-10 s SCREW +B 2.6X4 4-486-764-01 s T-UPPER SHEET D 4-487-043-01 s T-SHEET (E), UPPER ODS-D77U/ODS-D77F...
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Lower Plate B 2.6 x 4 B 2.6 x 4 B 2.6 x 4 ODS-D77U only B 2.6 x 4 Remove a rivet before use. B 2.6 x 4 (ODS-D77U only) B 4 x 6 (tightening torque: 0.3 ±0.03N·m) Remove a rivet before use.
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Rear Assembly (ODS-D77U) W 2.6 B 2 x 3 B 2.6 x 4 B 2 x 3 B 2.6 x 4 B 3 x 20 B 2.6 x 4 B 3 x 20 ODS-D77U/ODS-D77F...
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1-969-991-11 s HARNESS, SUB POWER (D77) 1-969-999-12 s HARNESS, SUB POWER SW-2(D77U) 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 3-282-314-02 s WIRE CLAMPER 3-681-432-02 s CLAMP (ODS-D77U) 3-941-343-01 s TAPE (A) 4-484-628-01 s T-GUIDE (REAR), LIGHT 4-484-629-01 s T-SHIELD (REAR), LIGHT GUIDE...
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Rear Assembly (ODS-D77F) B 2.6 x 4 B 2.6 x 4 B 3 x 20 B 3 x 20 B 2.6 x 4 ODS-D77U/ODS-D77F...
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4-487-122-01 s T-SHEET (B), DUCT 4-487-123-01 s T-SHEET (C), DUCT 4-487-124-01 s T-SHEET (D), DUCT 4-487-125-01 s T-SHEET (E), DUCT 4-488-013-01 s T-SHEET (F), DUCT 4-488-014-01 s T-SHEET (G), DUCT 3-681-432-02 s CLAMP 7-621-775-10 s SCREW +B 2.6X4 7-682-553-09 s SCREW +B 3X20 ODS-D77U/ODS-D77F...
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Select Loader Assembly PSW 2 x 6 ODS-D77U only B 2.6 x 4 Part No. SP Description A-1970-448-A s MOUNTED CIRCUIT BOARD, SW-1626 A-1975-588-A s MOUNTED CIRCUIT BOARD, KY-717 A-1978-555-A s LOADER (77) ASSY (RP), SELECT A-1978-557-A s ASSEMBLY (RP),FRONT PLATE (77) 1-895-336-11 s EXTERNAL ANTENNA 2-635-562-11 s SCREW (M1.7) (P1.7X2.5)
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Bottom Block B 2 x 3 B 2 x 3 B 2 x 3 B 2 x 3 ODS-D77U/ODS-D77F...
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Bottom Block Part No. SP Description A-1971-050-A s MOUNTED CIRCUIT BOARD, BD-44 (ODS-D77U) A-1981-753-A s MOUNTED CIRCUIT BOARD, BD-44 (FC) (ODS-D77F) 1-846-437-11 s CABLE, FLEXIBLE FLAT (20 CORE) 1-846-438-11 s CABLE, FLEXIBLE FLAT (15 CORE) 1-846-439-11 s CABLE, FLEXIBLE FLAT (14 CORE)
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X-2588-166-1 s ASSY, ANTI-STATIC BRUSH (U) 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 4-282-992-01 s SCREW (DIA. 9), STEP 4-283-042-01 s SCREW (M2), SPECIAL HEAD 4-460-194-01 s SPRING (R-GEAR2), EXTENSION 4-489-422-01 s DAMPER A-1955-050-A s ROLLER GEAR ASSY 7-12 ODS-D77U/ODS-D77F...
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1-887-663-11 s FPC HEAD-B (D55U) 1-887-664-11 s FPC BD-SE1004 (D55U) 1-887-665-11 s FPC BD-SE1005 (D55U) 4-283-042-01 s SCREW (M2), SPECIAL HEAD 4-464-348-01 s T-SHEET (L), FPC COVER 4-464-349-01 s T-SHEET (S), FPC COVER 4-484-127-01 s SPRING (BOTTOM_77U), EXTENSION 7-688-002-11 s W2.6, MIDDLE 7-13 ODS-D77U/ODS-D77F...
1-848-006-11 s CABLE WITH CONNECTOR (DD2) 4-484-118-01 s BRACKET (R), D77 2pcs 7-682-547-04 s SCREW +B 3X6 4pcs 7-682-560-09 s SCREW +B 4X6 ODS-D77U Q'ty Part No. SP Description 1-489-388-15 s ADAPTER, AC 1-782-476-14 s CORD, POWER (CN) 1-839-351-11 s CORD WITH CONNECTOR (USB3.0)
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34-36 (SEEK) 38-40 SEEK 10,11 31,32 MOTOR SDIO_EEPROM_se (OP1) CS_EEPROM_se IC702 IC703 SCLK_EEPROM_se IC720 IC709 12-14 28-30 EEPROM FROM RESET SATA REF SYSTEM SYCPU EEPROM 2.5V 2.5V FROM CLOCK(150MHz) CLOCK(200MHz) IC606 IC701 +3.3V IC26 FLASH RST DETECT FLASH MEMORY ODS-D77U/ODS-D77F...
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CARRY 8-13 MOTOR DRIVE MOTOR PH_LED CR_LED IC918,919 PH1-3 IC908 CARRY +8V_POW LOADER CURRENT PROTECTION CRM_CURRENT A/B/C SENSOR CarryLoader IC917 CarryLoaderA/B/C A/B/C 8-10 CARRY LOADER BLOCK IC912 UART_RX(CM) RFID EXTERNAL IC913 UART_TX(CM),VU(CM) MODULE ANTENNA BUS BUFFER CARTRIDGE MEMORY TAG ODS-D77U/ODS-D77F...
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