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Eaton Char-Lynn 2000 Series Repair Information

Eaton Char-Lynn 2000 Series Repair Information

Disc valve geroler motor
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Char-Lynn
®
Hydraulic Motor
Repair Information
2000 Series
Disc Valve Geroler Motor
No. 7-124
July, 1999
006

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Summary of Contents for Eaton Char-Lynn 2000 Series

  • Page 1 Char-Lynn ® No. 7-124 July, 1999 Hydraulic Motor Repair Information 2000 Series Disc Valve Geroler Motor...
  • Page 2 2000 Series Disc Valve Motors Valve Plate Seal Geroler Splined Drive Shaft Seal Face Seal Wear Plate Bearing and Shaft Shaft Seal Assembly Back-up Bearing Washer Valve Housing Drive O-ring/ Seal Plug S/A Valve Exclusion Housing Dash Pot Bolt Seal Spring Outer Spring...
  • Page 3 2000 Series Disc Valve Motors Disassembly 2 Remove 4 bolts from motor. Cleanliness is extremely important when repairing a hydraulic motor. Work in a clean area. Before disconnecting the lines, clean the port area of the motor thoroughly. Use a wire brush to remove foreign material and debris from around the exterior joints of the motor.
  • Page 4 2000 Series Disc Valve Motors Disassembly 15 Remove the 76,0 [3.00] diameter seal from wear plate, Outer Face Seal see Figure 7. Bearing Seal Wear Housing Plate Pin (2) and Spring (2) Inner Face Seal Shaft Face Seal Valve Balance Ring Figure 5 Figure 8 7 Remove balance ring assembly.
  • Page 5 2000 Series Disc Valve Motors Reassembly Check all mating surfaces. Replace any parts that have scratches or 26 Alignment studs can be very helpful in reassembly of the motor. burrs that could cause leakage. Clean all metal parts in clean solvent. See special tool listing page 2.
  • Page 6 2000 Series Disc Valve Motors Reassembly 34 Align the notch on the outside of the valve plate with the notch on the Geroler as shown in Figure 12. Important: Install face seals in the positions shown in Figure 15, or the Timing Step # 2 —...
  • Page 7: Wheel Motor

    2000 Series Disc Valve Motors Reassembly 40 Install tie bolts. If you use alignment Studs, install 2 bolts opposite the studs. Finger tighten the bolts. Remove the alignment studs and Tie Bolts replace with the two remaining bolts. Torque all four bolts alternately to 50 Nm [450 lb-in].
  • Page 8: Bearingless Motor

    2000 Series Disc Valve Motors Bearingless Motor Seal Flange This motor is the same as the standard motor without the shaft/ bearing assembly, and bearing housing. The mounting flange replaces the bearing housing, see Figure 20. Follow same disassembly and reassembly procedures as rear section of standard motor.
  • Page 9: Speed Sensor Installation

    2000 Series Disc Valve Motors Reassembly — Speed Sensor 1 Rotate the motor shaft until a (gear/target) tooth is centered in the speed sensor port. If this is not done, the sensor may be damaged during the operation of the motor. 2 Make sure the lock nut and its threads are clean and dry for the proper torque.
  • Page 10: Product Identification

    2000 Series Disc Valve Motors Product Identification For Additional Literature Contact Eaton Corp. Hydraulics Date Code Char-Lynn ® 00 00 Division 15151 Highway 5 Eden Prairie, MN 55344. Product number Specifications and performance data, Catalog No. 11-878 Week of Last Replacement part numbers and kit information —...
  • Page 11 2000 Series Disc Valve Motors Notes:...
  • Page 12 Telephone: [+86] 21-5046 0758 Telephone: [+86] 537-2221288 Fax: [+81] 771-29-2020 Fax: [+82] 2-557-1634 Fax: [+86] 21-5046 0767 Fax: [+86] 537-2221557 www.eatonhydraulics.com Copyright Eaton Corporation, 1985, 1988, 1994, 1996, 1997 and 1999 All Rights Reserved Form No. 7-124 Printed in USA...