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1
Preface Preset Plus feeder
UTK009560201000000000002
1.1
Notes for the reader
Fig. 1
Operating manual
Target group
This operating manual is addressed to you as the
operator of the Preset Plus feeder. It is valid for all
Preset Plus feeders of this type series. It shows you
how you can operate the Preset Plus feeder and how
you can achieve good results quickly. Always have
this manual available in the vicinity of the printing
press.
Structure of the operating manual
The operating manual is subdivided into main chap-
ters and chapters. The main chapters are marked by
letters (A, B, C, ...).
The sub-chapters are marked by numbers
(1, 2, 3, ...).
The main chapter A Safety contains the information
that is required for working safely on the press.
The main chapter B describes the function of the
electric controller.
The main chapter C describes the mechanical com-
ponents of the Preset Plus feeder, and its operation
and adjustment.
The main chapter D describes the maintenance of
the Preset Plus feeder.
The main chapter D Index helps you in finding spe-
cific information.
Each main chapter and each chapter starts with the
related table of contents.
Control panels and displays
This manual describes the maximum configuration of
the Preset Plus feeder. The control panels and dis-
plays on the Preset Plus feeder may therefore be
different. They depend on type and configuration.
Abbreviations used in this document
Fig. = Figure
D.S. = drive side
O.S. = operator's side
PU = printing unit
LED = light-emitting diode
MID = press display
KID = compact display
I.1

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Do you have a question about the Speedmaster SM 102 and is the answer not in the manual?

Questions and answers

Mario Ramirez Barcenas
March 12, 2025

Buenos días como hacer el cambio a frente y vuelta,en el perfector, si me pudieran proporcionar los pasos speed Master 102 2 colores

Raji Mukaila Adegoke
March 13, 2025

How do I switch on oscillation of rollers on **** 102-4, 2005?

सकिल
March 20, 2025

Heidelberg sm 102 हमारे मशीन मे रनिंग करने के साथ हि बिप कि आवाज लगातार आ रही है

2 comments:
Mr. Anderson
March 20, 2025

A continuous beeping sound while running a Heidelberg Speedmaster SM 102 machine indicates that a sheet has not been correctly pulled to the stop of the pulling device. This pull error is displayed on the feeder display and the control console.

This answer is automatically generated

सकिल
March 22, 2025

Heidelberg sm 102f ka oil counter nahi chsl raha hai kiya kare.

सकिल
March 22, 2025

क्या मुझे ग्रिपर सेटिंग का डिग्री मिल जाएगा

Morgan
March 25, 2025

Requrie oil diragam for sm102 hb 720x1020

Rajeshkumar Patel
April 16, 2025

WHERE CAN I DOWNLOAD USERS MANUAL OF SM 102-8-P5 FROM WEBSITE

Yizrel
January 28, 2025

Hi, what it's the is meaning of the maintenance interval, means weekly or monthly frequency??

1 comments:
Mr. Anderson
February 10, 2025

The maintenance interval frequency for the HEIDELBERG Speedmaster SM 102 is weekly for interval II (750,000 impressions) and monthly for interval III (3,000,000 impressions).

This answer is automatically generated

Summary of Contents for HEIDELBERG Speedmaster SM 102

  • Page 1 Preface Preset Plus feeder UTK009560201000000000002 Notes for the reader Target group This operating manual is addressed to you as the operator of the Preset Plus feeder. It is valid for all Preset Plus feeders of this type series. It shows you how you can operate the Preset Plus feeder and how you can achieve good results quickly.
  • Page 2 Should you have any questions, please contact your Heidelberg agency. Note on protection Essential parts, devices and assemblies as well as software, control and measuring devices of our...
  • Page 3: Table Of Contents

    Overall chapter overview Table of Contents Safety ............Safety .
  • Page 4 Overall chapter overview Maintenance interval ........... . . D.1.7 Manual lubrication with grease .
  • Page 5: A Safety

    Main chapter overview Safety Safety ............A.1.1 Important information about working safely on the Preset Plus feeder .
  • Page 6 Main chapter overview...
  • Page 7: Safety

    Safety confidential Safety Important information about working safely on the Preset Plus feeder The operating manual of the Preset Plus feeder is an applicable document of the operating manual you have received together with the press. The safety chapter of the operating manual contains important information about working safely with the press.
  • Page 8: Testing The Preset Plus Feeder Protective Devices With Cp2000

    Safety confidential Testing the Preset Plus feeder protective devices with CP2000 Testing the protective devices 12345 Name É É É É Service / Safety Safety É É Fig. 1 Service/safety menu The menu on the CP2000 Center shows the safety devices of the press in a diagram.
  • Page 9: Symbols Of The Protective Devices

    If another symbol is still visible: Locate the displayed guard and check it again. Notify the service department of your Heidelberg agency if the guard is defective. Re-initialize the test: Press the Reset button (Fig. 1/5). The test is initialized so that it can be repeated completely (after an interruption, for example).
  • Page 10: Protective Devices On The Preset Plus Feeder

    Safety confidential Protective devices on the Preset Plus feeder Fixed guards Warning – Risk of injury Start up the press only when all guards, coverings and parts of the housing are mounted on the press. The coverings of the side frames of the Preset Plus feeder on D.S.
  • Page 11 Safety confidential Fig. Moveable guards Inching mode with Inching mode Crawl speed mode travel limitation without travel limitation Glass sliding guard in front of the feeder pile (noise protection) Door on the feed table – – Tab. 1 A.1.5...
  • Page 12: Plus Feeder Control Panels

    Safety confidential Plus feeder control panels Plus feeder control panel 1000 Fig. 4 Feeder control panel Blowing/suction nozzle Increases the blast air volume of the blowing/ suction nozzle. – button Reduces the blast air volume of the blowing/ suction nozzle. Propelling roller Increases the suction air volume of the propel- ling roller.
  • Page 13 Safety confidential Press display Displays the current press data (number of im- pressions, degree value), monitoring of the feed 1000 gripper, general malfunctions, etc. Production Press in operation: The press automatically transitions to production mode. If the press is not in operation: the start-up warning sounds.
  • Page 14 Safety confidential Paper ON Switches the sheet travel ON (LED is ON) and OFF. EMERGENCY ST OP The press stops immediately and the palm but- ton is locked. Turn: the lock is released. Malfunction button red Due to a fault, the press cannot be put into op- eration.
  • Page 15 Safety confidential Suction head up Automatic mode: Increases the nominal value of the height adjustment. Manual mode: Moves the suction head up. Suction head down Automatic mode: Decreases the nominal value of the height adjustment. Manual mode: Moves the suction head down. Caution –...
  • Page 16: Pile Control Control Panel

    Safety confidential Pile control control panel Auxiliary pile up The auxiliary pile moves upwards as long as the button is pressed. Auxiliary pile down The auxiliary pile moves down as long as the button is pressed. Main pile up The main pile moves upwards as long as the button is pressed.
  • Page 17: Suction Head Control Panel

    Safety confidential Suction head control panel Forwarding sucker O.S. Adjusts the level of the forwarding sucker on O.S. Lifting sucker inclination Adjusts the inclination of the lifting suckers. Rear edge blowers Adjusts the blast air volume of the rear edge blowers.
  • Page 18: Air Control Control Panel

    Safety confidential Air control control panel Corner blowers D.S. Adjusts the blast air volume of the corner blow- ers D.S. Corner blowers O.S. Adjusts the blast air volume of the corner blow- ers O.S. Diagonal blower bars D.S. Adjusts the blast air volume of the diagonal blower bars D.S.
  • Page 19: B Control

    Main chapter overview Control Adjustments for the Preset Plus feeder ......B.1.1 Print job preparation .
  • Page 20 Main chapter overview...
  • Page 21: Adjustments For The Preset Plus Feeder

    CP2000 Center confidential Adjustments for the Preset Plus feeder UTKSG9013008000000000009 Print job preparation 12345 Name É É É É Feeder/Cover guide, air adjustment preparation Sheet travel Fig. 1 Job preparation, presettings The Feeder/Cover guide, air adjustment menu of the job preparation (violet CP2000 area) enables you to preset the air adjustments on the feeder for new print jobs.
  • Page 22: Sheet Travel/Feeder Pile Menu

    CP2000 Center confidential Use the ”+” and ”–” buttons (Fig. 1/7) to adjust the suction air at the pull plate. The selected value appears above the bar chart. Use the ”+” and ”–” buttons (Fig. 1/8) to adjust the suction air at the suction tape. The selected value appears above the bar chart.
  • Page 23: Air Adjustment

    CP2000 Center confidential Prepare sheeter operation Prepares the printing press for the operation with the sheeter. Pile alignment with respect to pull lay Aligns the pile automatically with respect to the 5.0 mm pull lay. Blast air speed compensation ON/OFF Adjusts the blast air volume automatically to the printing speed.
  • Page 24 CP2000 Center confidential The suction air at the propelling roller (Fig. 4/5) The suction air at the pull plate (Fig. 4/6) The suction air at the suction tape (Fig. 4/7) The by-pass valve at the suction tape (Fig. 4/8) Press the Sheet travel button (Fig. 4/1) in the banner line.
  • Page 25: Selecting Cardboard Mode For The Separator Roll Bar

    CP2000 Center confidential UTKSG9013008000000000003 Selecting cardboard mode for the separator roll bar 12345 Name É É É É É Feeder/Cover guide, air adjustment Cover guide, air adjustment 0.30 Fig. 5 Separator roll bar in cardboard mode The Feeder/Cover guide, air adjustment menu en- ables you to select cardboard mode for the separator roll bar,even if you are using thin printing materials (<...
  • Page 26: Changing The Cover Guide Height Later

    CP2000 Center confidential UTKSG9013008000000000004 Changing the cover guide height later 12345 Name É É É É É É Feeder/Cover guide, air adjustment Cover guide, air adjustment 0.30 Fig. 6 Changing the cover guide height later The cover guide height is set automatically when you enter the stock thickness in the Job/Printing mate- rial menu.
  • Page 27: Adjusting The Front Lay Deflection

    CP2000 Center confidential UTKSG9013008000000000005 Adjusting the front lay deflection 12345 Name É É É É É Paper run / Feeder Cover guide, air adjustment –2 Fig. 7 Adjusting the front lay deflection The Sheet travel/Feeder menu enables you to set the deflection of the front lay shaft in order to adjust it to the cut edge of the printing material.
  • Page 28: Switching Automatic Pull Lay Cleaning On/Off

    CP2000 Center confidential UTKSG9013008000000000006 Switching automatic pull lay cleaning on/off 12345 Name É É É É É É Basic adjustment / feeder Basic adjustment Fig. 8 Switching automatic pull lay cleaning on/off The Basic adjustments/Feeder menu enables you to switch on/off the automatic pull lay cleaning func- tion.
  • Page 29: Switching The Double Sheet Detector In The Pull Lay On Or Off (Option)

    CP2000 Center confidential UTKSG9013008000000000007 Switching the double sheet detector in the pull lay on or off (option) 12345 Name É É É É É Basic adjustment / feeder Basic adjustment Fig. 9 Switching the double sheet detector in the pull lay on/off The Basic adjustments/Feeder menu enables you to switch on or off the double sheet detector in the pull lay (option).
  • Page 30: Switching The Ultrasonic Double Sheet Detector On/Off (Option)

    CP2000 Center confidential To exit the menu: Press the Return button (Fig. 9/6), or a button in the banner line. UTKSG9013008000000000002 Switching the ultrasonic double sheet detector on/off (option) 12345 Name É É É É Basic adjustments / Feeder Basic adjustment Fig.
  • Page 31 CP2000 Center confidential If your press is equipped with a double sheet detec- tor in the pull lay and an ultrasonic double sheet de- tector, you may: switch on both double sheet detectors switch off the double sheet detector in the pull lay or the ultrasonic double sheet detector.
  • Page 32: Malfunctions - Preset Plus Feeder

    CP2000 Center confidential Malfunctions – Preset Plus feeder Malfunctions in the pile height sensor 12345 Name É É É É Malfunction: Feeder Entire press Peripheral units Pile height sensor defective Ink control Lubrication SHS – averaging is not possible system center Forwarding flap sensor does not provide a signal Pile height sensor is soiled...
  • Page 33: Bundle Detector

    CP2000 Center confidential Bundle detector 12345 Name É É É É É Malfunction: Feeder Entire press Peripheral units Bundle to forwarding roller Ink control system Lubrication center Fig. 12 Bundle to forwarding roller Symbol Error message Type Bundle to forwarding roller yellow Remove double sheets or multiple sheets B.1.13...
  • Page 34: Tear-Off Detector / Multiple-Sheet Detector

    CP2000 Center confidential Tear-off detector / multiple-sheet detector 12345 Name É É É É É É Malfunction: Feeder Entire press Peripheral units Mechanical DBK Ink control system Lubrication center Fig. 13 Double sheets or multiple sheets on tear-off detector Symbol Error message yellow Mechanical double sheet detector Mechanical double sheet detector...
  • Page 35: C Machine

    Main chapter overview Machine Feeder – To be observed when working at the press ....C.1.1 Safety instructions ............C.1.1 Distinguishing Preset Plus feeder and standard feeder or Preset feeder .
  • Page 36: Pile Stops

    Main chapter overview Sheet separation blower ..........C.1.28 Inner carrier air blowers .
  • Page 37: Separator Rolls

    Main chapter overview 15.1 Function ..............C.1.49 15.2 Function elements .
  • Page 38 Main chapter overview Adjustment information for special printing material ....C.1.74 20.1 Special printing material ........... C.1.74 20.2 Book paper .
  • Page 39: Safety Instructions

    Preset Plus Feeder confidential Feeder – To be observed when working at the press Safety instructions Warning – Danger of crushing! Touching moveable parts – such as forwarding rollers, lifting suckers and forwarding suckers or adjacent compo- nents – can lead to injuries of the fin- gers.
  • Page 40: Distinguishing Preset Plus Feeder And Standard Feeder Or Preset Feeder

    Preset Plus Feeder confidential Distinguishing Preset Plus feeder and standard feeder or Preset feeder Some significant distinction marks tell you whether you press is equipped with a Preset Plus feeder, a Preset feeder, or a standard feeder. Standard feeder Preset feeder Preset Plus feeder Several narrow transport tapes on Several narrow transport tapes on...
  • Page 41: Normal Pile Change

    Preset Plus Feeder confidential Pile change Normal pile change Note The maximum pile weight is: - with pile carriage 1400 kg. - without pile carriage 2000 kg. Press the Main pile down button. The pile support plate moves down. For safety reasons, the pile support plate stops the down motion 12 cm above ground.
  • Page 42 Preset Plus Feeder confidential When feeder and pile alignment are switched on, the pile automatically moves to the governor foot after the alignment process has been completed. If the feeder is not switched on, you must manually raise the pile. Note The governor foot (Fig.
  • Page 43: Non-Stop Pile Change

    Preset Plus Feeder confidential Non-stop pile change The non-stop pile change function enables you to replace an empty pallet with a full one without inter- rupting the production. The non-stop accessories consist of 9 supporting members. The supporting members (Fig. 3/2) and the non-stop bar (Fig.
  • Page 44 Preset Plus Feeder confidential Method of operation Use the Heidelberg non-stop pallets (Fig. 5/2) with recesses for the members. Lower the auxiliary pile with the Auxiliary pile down button (Fig. 4/2) until the retainer for the non-stop bar on D.S. and O.S. can easily be reached.
  • Page 45 Preset Plus Feeder confidential A sensor in the area of the front non-stop bar senses the supporting members. The control system auto- matically switches over the pile transport to the auxil- iary pile. The pile support plate with the empty pallet moves downwards and stops 12 cm above ground.
  • Page 46 Preset Plus Feeder confidential End of run reached ? 14. Remove the non-stop bar from the feeder. Tilt the non-stop bar against the running direction of paper and remove the non-stop bar from the top from the retainers on D.S. and O.S. Store the non-stop bar in the retainer (Fig.
  • Page 47: Preloading Device

    Preset Plus Feeder confidential Preloading and pile change Preloading device Release the levers at the stops (Fig. 9/1). Adjust the stop on the pull side to the sheet width. The scale on the guard already takes the pull distance into account. Adjust the stop on the non-pull side to the sheet width plus 10 mm.
  • Page 48 Preset Plus Feeder confidential Press the Main pile down button. The pile support plate moves down. For safety reasons, the pile support plate stops the down motion 12 cm above ground. Warning – the pile support plate can crush members! When lowering the pile support plate, do not stand in the zone of danger of the pile support plate.
  • Page 49 Preset Plus Feeder confidential When feeder and pile centering are switched on, the pile automatically moves to the governor foot after the alignment process has been completed. If the feeder is not switched on, you must raise the pile manually. Note The governor foot (Fig.
  • Page 50: Function

    Preset Plus Feeder confidential Automatic pile alignment Function Pile alignment aligns slanted piles or piles that are in steps. positions the piles in order to guarantee a pull distance of approximately 5 mm towards D.S. or O.S. The automatic pile alignment can be switched on or off on the control console.
  • Page 51: Key Functions

    Preset Plus Feeder confidential Key functions Mode selection Automatic/manual pile alignment (Fig. 13/7) The LED is ON: ”Automatic” The LED is OFF: ”Manual” mode Correcting the pull distance Pull distance correction towards D.S. (Fig. 13/1) The pull distance increases if O.S. is the pull side. The pull distance decreases if D.S.
  • Page 52 Preset Plus Feeder confidential Aligning the active pile In ”Manual” mode, the pile (main pile or auxiliary pile) can be aligned with the buttons (Fig. 13/3) and (Fig. 13/6). These buttons do not have any function in ”Automatic” mode. The pile is aligned by the pile control system.
  • Page 53: Method Of Operation In "Automatic" Mode

    Preset Plus Feeder confidential Method of operation in ”Automatic” mode In Automatic” mode, the LED in the Operating mode button (Fig. 15/7) is ON. When the Main pile up button (Fig. 16/3) is pressed, the pile moves up to the paper detec- tion sensor, and stops there.
  • Page 54: Components Of The Suction Head

    Preset Plus Feeder confidential Suction head UTKSG9015030000000000003 Components of the suction head 13 14 Fig. 17 Suction head – overview Housing Rotary valve Lifting suckers Forwarding sucker Governor foot Carrier air blowers Sheet separation blower Pile stop Sheet separator finger Inclination lifting sucker Height lifting sucker Blast air rear edge blower...
  • Page 55: Adjusting The Format

    Preset Plus Feeder confidential UTKSG9015030000000000004 Adjusting the format The control system positions the suction head ac- cording to the format input. If necessary, you can change this adjustment via the buttons (Fig. 18) on the feeder console. Press the Increase suction head format button (Fig.
  • Page 56 Preset Plus Feeder confidential Switching on automatic mode Note The detection range of the pile height 7 mm control begins approximately 15 mm 15 mm under the forwarding flap, and ends approximately 7 mm above it. The current measured value is set as the new setpoint value if the front edge of the pile is inside this measuring range when automatic mode is...
  • Page 57 Preset Plus Feeder confidential Manual operation In manual mode, the suction head does not change its height adjustment. The height difference between 3 mm upper pile edge and forwarding flap can therefore change. Adjust the suction head such that, during pro- duction, the upper edge of the pile is approxi- mately 3 mm below the upper edge of the for- warding flap.
  • Page 58: Lifting Suckers

    Preset Plus Feeder confidential UTKSG9015030000000000006 Lifting suckers The lifting suckers (Fig. 22/3) raise the topmost sheet at its rear edge and separate it from the pile. Replacing lifting suckers There are different rubber disk shapes for different printing materials. Rotate the lifting sucker (Fig. 22/3) through 90 and pull it out from the bottom.
  • Page 59: Forwarding Suckers

    Preset Plus Feeder confidential UTKSG9015030000000000007 Forwarding suckers The forwarding suckers (Fig. 22/4) take the sheet that is raised by the lifting suckers. Note The forwarding suckers are suction-air controlled. Always ensure smooth func- tioning. Do not oil or lubricate them. The distance between the forwarding suckers is fixed.
  • Page 60: Lifting Suckers And Forwarding Suckers

    Preset Plus Feeder confidential Overview table – suction head settings for different printing materials Lifting suckers and forwarding suckers Printing materials Voluminous, Onion skin pa- Labels, light- Art printing, Cardboard porous per, light- weight paper, lightweight weight art printing cardboard (40 ...
  • Page 61: Sheet Separator Fingers And Sheet Separation Blowers

    Preset Plus Feeder confidential Sheet separator fingers and sheet separation blowers Printing materials Voluminous, Onion skin pa- Labels, light- Art printing, Cardboard porous per, light- weight paper, lightweight weight art printing cardboard (40 ... 100 g) (60 ... 130 g) (>...
  • Page 62: Sheet Stops And Forwarding Flap

    Preset Plus Feeder confidential Sheet stops and forwarding flap Printing materials Voluminous, Onion skin pa- Labels, light- Art printing, Cardboard porous per, light- weight paper, lightweight weight art printing cardboard (40...100 g) (60...130 g) (> 200 g) (30...60 g) (100...200 g) Rear sheet stops Position...
  • Page 63 Preset Plus Feeder confidential Sheet separator fingers Function Sheet separator fingers for light printing materi- Sheet separator fingers for medium-heavy print- ing materials Sheet separator fingers for heavy printing mate- rials The sheet separator fingers (Fig. 26/1...3) limit the fanning of the sheets and prevent that double sheets are drawn off.
  • Page 64 Preset Plus Feeder confidential Adjusting the sheet separator fingers Fitting the supports Loosen the knurled head screw (Fig. 27/2). Install the required sheet separator finger be- tween knurled head screw and support. Manually tighten the knurled head screw (Fig. 27/2). Adjusting the height Adjust the height of the sheet separator finger at the knurled nut (Fig.
  • Page 65 Preset Plus Feeder confidential Adjusting blast air on the suction head Overview Overview of functions Height forwarding sucker O.S. Inclination lifting sucker Blast air rear edge blowers (Fig. 29, Fig. 30) Blast air inner carrier air blowers (Fig. 29, Fig. 30) Blast air outer carrier air blowers (Fig.
  • Page 66 Preset Plus Feeder confidential Sheet separation blower Adjusting the blast air Adjust the blast air volume of the sheet separa- tion blowers (Fig. 31/1) on the control knob (Fig. 29/6). Fig. 31 Sheet separation blower Adjusting the height Adjust the height of the sheet separation blow- ers with the knurled nut (Fig.
  • Page 67 Preset Plus Feeder confidential Outer carrier air blowers Adjusting the blast air Adjust the blast air of the outer carrier air blow- ers (Fig. 33/1) at the control knob (Fig. 29/5). Adjusting the height Adjust the height of the outer carrier air blowers (Fig.
  • Page 68 Preset Plus Feeder confidential Adjusting the direction of blast air Open the clamping (Fig. 34/2) on the rear edge blower. the rear edge blower (Fig. 34/1) on D.S. slightly towards the outside in the direction of the pile edge D.S. the rear edge blower (Fig.
  • Page 69 Preset Plus Feeder confidential Pile stops Components and place of installation The pile stops for the rear edge of the sheet sit on the suction head (Fig. 36/1). Components Locking screw for sheet size adjustment (Fig. 37/1) Locking screw – swiveling the pile stop (Fig.
  • Page 70 Preset Plus Feeder confidential Adjusting to different printing materials Normal position In normal position, steel weight (Fig. 39/1) and plas- tic weight (Fig. 39/2) of the pile stop rest on the pile with their dead weight. This setting is suitable for heavy papers and cardboard.
  • Page 71 Preset Plus Feeder confidential Ionizing unit 10.1 Function The ionizing unit is a special accessory. It eliminates electrostatic charges on the printing material. The ionizing unit consists of: two ion blowers on the suction head, one ionizer in the delivery and, as an option, one or two additional ion- izer(s) in the feeder.
  • Page 72 Preset Plus Feeder confidential 10.3 Adjusting the ion blower Lateral position Ion blower A quarter of the pile width Pile width Loosen the tommy bar screw (Fig. 41/1). Adjust the ion blower to the format. Position the ion blowers on the first quarter (Fig.
  • Page 73 Preset Plus Feeder confidential Lateral sheet separation blowers 11.1 Function There are lateral sheet separation blowers on D.S. and on O.S. The lateral sheet separation blowers consist of a corner blower (Fig. 42/4) and a diagonal blower bar (Fig. 42/3). The lateral sheet separation blowers must be ad- justed such that they fan the upper sheets of the pile.
  • Page 74 Preset Plus Feeder confidential 11.3 Manual adjustment of the lateral sheet separation blowers Note The lateral sheet separation blowers shall separate the upper sheets. Adjusting the height Adjust the height of the corner blower (Fig. 42/4) with the knurled nut (Fig. 42/5). Adjust the height of the diagonal blower bar (Fig.
  • Page 75 Preset Plus Feeder confidential Rope guide 12.1 Function The rope leads the sheet on its way from the pile to the forwarding roller. Tension springs maintain a constant rope tension that is independent of the sheet size adjustment. 12.2 Replacing the rope Warning –...
  • Page 76 Preset Plus Feeder confidential Slacken the rope - loosen the screw (Fig. 50/1) on the suction head and remove the rope from the guide roll (Fig. 50/2). Using the control knob Fig. 44/5), move the guide plate down. Loosen the five screws (Fig. 45/1) on the cover plate (Fig.
  • Page 77 Preset Plus Feeder confidential Detach the rope next to the lateral sheet sepa- ration blower (Fig. 47/1). Remove the spring from the guide plate and detach the spring (Fig. 48/1). Remove the spring lock (Fig. 48/2) on the pin (Fig. 48/3) and remove the old rope. Fig.
  • Page 78 Preset Plus Feeder confidential Fig. 49 Ropeway diagram Hook the ear of the new rope to the rope pulley (Fig. 48/4). Thread the pin (Fig. 48/3) through the rope pulley and through the ear on the rope. 10. Insert the spring lock into the groove on the pin. 11.
  • Page 79 Preset Plus Feeder confidential 15. Insert the cover plate (Fig. 52/2) and tighten the five screws (Fig. 52/1) on the cover plate. 16. Remove the locking device from the borehole on the actuating bar (Fig. 51/2). Result The actuating bar leads into the bore- hole on the cover plate.
  • Page 80 Preset Plus Feeder confidential Double sheet detector UTKSG9015080000000000003 13.1 Overview Depending on the configuration, the Preset Plus feeder can be equipped with up to four systems for double-/multiple-sheet detection. Ultrasound double sheet detector Double sheet detector in the pull lay (option) Bundle detector Tear-off detector/multiple-sheet detector (option, standard with sheeter)
  • Page 81 Preset Plus Feeder confidential UTKSG9015080000000000005 13.3 Double sheet detector in the pull lay (option) The double sheet detector in the pull lay (Fig. 54/1) adjusts automatically as a function of the stock thickness that is entered via the CP2000 Center. A sensor in the pull lay measures the thickness of the sheet during the pull procedure.
  • Page 82 Preset Plus Feeder confidential UTKSG9015080000000000006 13.4 Bundle detector The bundle detector adjusts automatically as a func- tion of the stock thickness entered via the CP2000 Center. The bundle detector is always active, it can- not be switched off. The bundle detector (Fig. 55/2) checks the shingle thickness in the infeed roller area.
  • Page 83 Preset Plus Feeder confidential UTKSG9015080000000000007 13.5 Tear-off detector/multiple-sheet detector The double sheet detector above the suction tape drive roller consists of a cross bar (Fig. 56/2) that can be equipped with 1...24 feeler rollers (Fig. 56/1). It detects double sheets, bundles (multiple sheets), - depending on number and position of the feeler rollers - paper bits of different sizes.
  • Page 84 Preset Plus Feeder confidential Installing the feeler roller You can install 1 ...24 feeler rollers on the cross bar. Four feeler rollers are included in the scope of deliv- ery of the press. The more feeler rollers are installed on the cross bar, the smaller are the bits of paper that can be detected.
  • Page 85 Preset Plus Feeder confidential UTKSG9015080000000000008 13.6 Clearing the feeder The Clear feeder button is on the feeder control panel. This function enables you to clear the sheets from the feed table. 1000 Condition Sheet arrival detector, missing sheet overrun sheet control, and double sheet detector have not been trig- gered.
  • Page 86 Preset Plus Feeder confidential Forwarding rollers 14.1 Adjusting to sheet format Note Clear the feed table before you start positioning the forwarding rollers. Due to the bundle check, there can be startup problems when you move the forwarding rollers on the sheets. Open the tommy bar screw (Fig.
  • Page 87 Preset Plus Feeder confidential Pull lay UTKSG9015100000000000003 15.1 Function There are two pull lays (one on D.S. and one on O.S.) on the feed table, shortly before the sheets enter the printing unit. Depending on the required pull direction, you can select the pull lay on D.S. or on O.S.
  • Page 88 Preset Plus Feeder confidential In this case, you must acknowledge again the sheet size adjustment on the CP2000 Center (see Chapter B ”Printing a job”). The pulling device then moves to the preselected position. UTKSG9015100000000000006 15.4 Adjusting the suction air Pull plate and propelling roller suck the sheet.
  • Page 89 Preset Plus Feeder confidential UTKSG9015100000000000007 15.5 Adjusting the pull stop You can adjust the angle of the pull stop if the sheets are not cut at right angles or if the front lays are in- clined. In the basic adjustment (orthogonal position), the long mark on the adjustment eccentric (Fig.
  • Page 90 Preset Plus Feeder confidential Place a sheet onto the feed table. The sheet must be in contact with the front lays and the pull stop. Turn the knurled head screw (Fig. 66/1) towards pull lay on O.S. - white arrow, pull lay on D.S.
  • Page 91 Preset Plus Feeder confidential UTKSG9015100000000000010 15.8 Adjusting the retainers Push two strips of the currently used printing material under both retainers. Using the knurled head screw (Fig. 67/1), adjust the height of the retainers (Fig. 67/2). Retainers up = anti-clockwise. Retainers down = clockwise.
  • Page 92 Preset Plus Feeder confidential Installing the retainer Install the retainer from the bottom in the sup- port (Fig. 68/2). The spring pins in the retainer must be engaged at the boreholes of the support. Turn the screw (Fig. 68/1) clockwise out of the fixed position and into the retainer.
  • Page 93 Preset Plus Feeder confidential Separator rolls 16.1 Function The separator rolls (Fig. 69/1) guide the sheets un- der the cover guides. They ensure a safe infeed into the press with few marks. With printing material that is thicker than 0.4 mm, the separator rolls automatically swivel to the cardboard position after the first sheet has been fed in.
  • Page 94 Clean the separator roll with a lightly damp- ened cloth. Use only water and the cleaners that are approved by Heidelberg. The separator roll must be replaced by Heidelberg Service if it is still tight after it has been cleaned. C.1.56...
  • Page 95 Clean the sheet guide plate with a lightly dampened cloth. Use only water and the clean- ers that are approved by Heidelberg. Push the cleaned sheet guide plate towards O.S. into the retainer. Tighten the screw (Fig. 71/1).
  • Page 96 Preset Plus Feeder confidential Front lays 17.1 Function The Speedmaster SM/ CD 102 has fifteen tilting front lays (Fig. 72/1) underneath the feed table. These front lays can individually and gradually be thrown on and thrown off. The front lays align the front edge of the print sheets true to register.
  • Page 97 You should clean the roller when a front lay or a front lay supporting roller marks on the print sheet. Use only the cleaners that are approved by Heidelberg. The roller must be replaced by Heidelberg Service if it is still tight after it has been cleaned. C.1.59...
  • Page 98 Preset Plus Feeder confidential 17.5 Blowing/suction nozzles The blowing/suction nozzles (Fig. 74/1) guide the sheet under the cover guides. Adjust the blast air volume with the buttons on the feeder console (Fig. 75/1). The button (Fig. 75/1) increases the blast air volume.
  • Page 99 Preset Plus Feeder confidential 17.6 Raising the sheet stop fingers The sheet stop fingers (Fig. 76/1) are used for retain- ing double sheets, early sheets and late sheets on the feed table. To perform certain adjustment work or to remove double sheets you can raise the sheet stop fingers.
  • Page 100 Preset Plus Feeder confidential Crash bar 18.1 Function The crash bar prevents larger objects (such as an Allen key) from penetrating the printing unit. Caution - penetrating foreign bodies can damage the sheet alignment sys- tem and the printing unit. The crash bar must be installed on the feed table and be adjusted to the cur- rently relevant stock thickness.
  • Page 101 Preset Plus Feeder confidential Replacing the suction tape 19.1 Preparing the work Replacing the suction tape takes approximately one hour. Put the press on safe via the feeder console. The press must be non-printing before work is started. Remove all sheets from the feed table. Fold up the feed table (Fig.
  • Page 102 Preset Plus Feeder confidential Removing the crash bar The crash bar (Fig. 81/1) is secured with three screws on A.S. and three screws on O.S. (Fig. 81/2). Loosen and remove the three screws under- neath the crash bar on D.S. Loosen and remove the three screws under- neath the crash bar on O.S.
  • Page 103 Preset Plus Feeder confidential Releasing the tape driving roller Crank the suction tape drive roller until the screws (Fig. 83/1) on D.S. and O.S. are acces- sible. Loosen the screws (Fig. 83/1) on D.S. and on O.S. Push the segments of the suction tape drive roller on D.S.
  • Page 104 Preset Plus Feeder confidential Detaching the pneumatic cylinder of the breather 11. Loosen the retaining spring (Fig. 86/1) at the pneumatic cylinder of the breather (Fig. 86/2). 12. Detach the pneumatic cylinder. Fig. 86 Removing the suction tape module 13. Four screws secure the suction tape module on the feeder frame.
  • Page 105 Preset Plus Feeder confidential Removing the guide plate Loosen the screws (Fig. 89/1) on the guide plate. Remove the guide plate (Fig. 89/2) from the suction tape module. Fig. 89 Removing the guide plate Turn the suction tape module over (Fig. 90). Fig.
  • Page 106 Preset Plus Feeder confidential Removing the suction tape Pull the suction tape (Fig. 92/1) off the suction tape module. Fig. 92 19.4 Installing the suction tape Fitting the suction tape Fit the suction tape on the suction tape module. Note The two bore markings in the suction tape (Fig.
  • Page 107 Preset Plus Feeder confidential Securing the shafts Tighten the two grub screws on the roller bear- ings (Fig. 95/2). Fig. 95 Securing the shaft idler pulley Installing the guide plate Place the guide plate (Fig. 96/2) onto the suc- tion tape module. Screw guide plate and suction tape module (Fig.
  • Page 108 Preset Plus Feeder confidential 19.5 Stretching the suction tape Tighten the suction tape with the clamp bolt (Fig. 97/1) until it lies flatly on the suction tape module, but is not yet stretched. Marks on the suction tape module (Fig. 98/1 ... 3) and bore marking in the suction tape (Fig.
  • Page 109 Preset Plus Feeder confidential 19.6 Installing the suction tape module Note The suction tape module is heavy. Do not carry the suction tape module on your own. Ask another person to help you. Ensure that the tear-off detector / multiple-sheet detector is tied up.
  • Page 110 Preset Plus Feeder confidential Connecting the tape driving roller Crank the suction tape drive roller until the screws (Fig. 102/1) on D.S. and O.S. are ac- cessible. Push the segments of the suction tape drive roller on D.S. and on O.S. inwards in the direc- tion of the arrow (Fig.
  • Page 111 Preset Plus Feeder confidential Installing the crash bar The crash bar (Fig. 105/1) is secured with three screws on A.S. and three screws on O.S. (Fig. 105/2). 12. Place the crash bar onto the feed table. 13. Tighten the three screws underneath the crash bar on D.S.
  • Page 112: Adjustment Information For Special Printing Material

    Preset Plus Feeder confidential Adjustment information for special printing material 20.1 Special printing material ..requires special settings of the press. This chapter gives you some information about print- ing on special printing material. The sheet travel de- pends on a large number of factors. Thus, we can give you only adjustment recommendations here.
  • Page 113 Preset Plus Feeder confidential Too high a vacuum at the suction tape results in waves on the fed sheets and in pull errors. Note The bypass air flap must be open when you adjust a vacuum of 25 %. Reduce the suction air on the suction tape as required.
  • Page 114 Preset Plus Feeder confidential C.1.76...
  • Page 115: General Information / Checklists

    Main chapter overview General information / Checklists General information ........D.1.1 General maintenance information .
  • Page 116: Note On The Checklists

    Main chapter overview Note on the checklists ......... . D.2.3 Using the checklists .
  • Page 117: Service Activities On The Sheet Alignment System

    Main chapter overview Safety instructions ............D.3.18 Service activities on the sheet alignment system .
  • Page 118 Main chapter overview...
  • Page 119 Chapter overview General information General maintenance information ....... D.1.3 Maintenance reduces costs! .
  • Page 120 Chapter overview D.1.2...
  • Page 121: General Maintenance Information

    General information confidential General maintenance information Maintenance reduces costs! Regular thorough maintenance and cleanliness at printing press and peripheral units means maintain- ing the press availability by reducing failure and re- pair times. Adhering to the service instructions and service inter- vals that are provided in this manual is a prerequisite for obtaining a long service life of your printing press and the peripheral units and for preserving their...
  • Page 122 General information confidential The maintenance schedule provides you with an overview of the maintenance points and the maintenance work on the printing press. The intervals of the service activities are marked in color. Please refer to the chapter ”Service inter- val”...
  • Page 123 General information confidential Peripheral equipment The scope of the service work for each peripheral unit is summarized in a checklist. All checklists can be found in the chapter ”Checklists for peripheral units”. Please refer to the unit supplier’s documentation for a precise specification of the maintenance work to be done on the peripheral units (e.g.
  • Page 124: Legend

    General information confidential Notes on the maintenance schedule General information Note The maintenance schedule is enclosed in the document case and is not dis- played in Sherlock. The maintenance schedule provides an overview of maintenance locations and maintenance work on the printing press.
  • Page 125: Maintenance Interval

    General information confidential Maintenance interval Definition Maintenance periods are called maintenance inter- vals. A maintenance interval is either the time until a cer- tain number of printed sheets is reached or a fixed time. We have defined five maintenance intervals. Maintenance intervals Colour coding of...
  • Page 126: Menu "Counter"/Display "Total Impression Counter" (Cp 2000 User Interface)

    General information confidential Menu ”Counter”/display ”Total impression counter” (CP 2000 user interface) 12345 Auftrag Name É É É É É É Auflage Total Fig. 1 Menu ”Counter” Selecting the menu ”Counter” Display ”Total impression counter” (totalizer reading) Menu ”Entire press/Paper run” (CPTronic user interface) 1.
  • Page 127: Manual Lubrication With Grease

    General information confidential Manual lubrication with grease Types of lubricating points Open oil or grease lubrication hole The lubricating points are filled either with the oil can or with the grease gun. Recessed grease nipple The lubricating points are filled with the grease gun.
  • Page 128: Lubricants

    General information confidential Lubricants Approved lubricants Caution Always use lubricant of one manufac- turer for lubrication. If you use lubricants of various manufac- turers, it is necessary to check with the manufacturers whether the lubricants are compatible and can be mixed. Note Range of application: central grease lubrication:...
  • Page 129: Cleaners And Washing Fluids

    These requirements are met by the approved clean- of the Graphic Technology Research Associa- tion (FOGRA), of the list of ”Cleaners for program-controlled washup devices” by Heidelberg. The lists are available in the internet under: <http://www.fogra.org> <http://www.heidelberg.com> D.1.11...
  • Page 130: Non-Approved Cleaners

    General information confidential UTK009041001000000000009 Non-approved cleaners For safety reasons, alcohol cleaners containing acetone do not meet the requirements of the standard pr EN 1010-2 ”Safety of Machinery – Safety requirements for the design and construction of printing and paper- converting machines”, and therefore must not be used.
  • Page 131: Information About Cleaning Work Using Uv Cleaners

    General information confidential UTK009041001000000000011 Information about cleaning work using UV cleaners Deposit pan O.S. Caution – Damaging the finish! UV cleaners attack the varnish of the printing press. Cleaning cloths soaked É É É É É É with UV cleaners should always be É...
  • Page 132: Approved Cleaners For Automatic Cleaning Work

    General information confidential Part Cleaner with UV cleaner Cleaner con- Alcohol (e.g. Tartaric acid test certifi- with test cer- taining ace- isopropanol) cate (Fogra) tificate tone (e.g. (Fogra) Rolomatik) Sheet-transferring cylin- ders: transfer gripper, feed drum, transfer cylinder I, transfer drum II, transfer cylinder III Storage drum, reversing cylinder (only with perfec-...
  • Page 133: Approved Washing Fluid For Manual Cleaning Work

    General information confidential The washing fluid must be distilled and/or fully demineralized. Washing fluid that is partly demineralized and re-hardened by treatment with an ion ex- changer or a reverse osmosis filter, can also be used. The washing fluid must not contain any fine par- ticles or suspended matter.
  • Page 134 General information confidential D.1.16...
  • Page 135 Chapter overview Checklists Note on the checklists ......... . D.2.3 Using the checklists .
  • Page 136 Chapter overview D.2.2...
  • Page 137: Note On The Checklists

    Checklists confidential Note on the checklists Using the checklists The checklists allow you to gain an overview of and carry out all the necessary maintenance work. More precise descriptions of the individual mainte- nance tasks on the printing press can be found in the ”Maintenance”...
  • Page 138: Check List, Signature Box

    Checklists confidential Check list, signature box Maintenance work has been performed: Maintenance interval: Totalizer reading: Signature: D.2.4...
  • Page 139: Service Activities On The Preset Plus Feeder

    Checklists confidential Checklist for the Preset Plus feeder, SM 102/CD 102 UTKSM9040044000000000003 Service activities on the Preset Plus feeder Fig. 2 Maintenance points on the Preset Plus feeder No. Part Maintenance work/ Tool Spare Maintenance Maintenance location part re- interval quired III IV V Maintenance points on the preloading device:...
  • Page 140 Checklists confidential Part Part Maintenance work/ Maintenance work/ Tool Tool Spare Spare Maintenance Maintenance location Maintenance location part re- part re- interval quired quired Guide rail of the Check the function of the limit pile support plate switches (safety check). 1st switching point 120 mm above the base, 2nd switching point 12 mm...
  • Page 141 Checklists confidential Part Part Maintenance work/ Maintenance work/ Tool Tool Spare Spare Maintenance Maintenance location Maintenance location part re- part re- interval quired quired Compressed-air Check the compressed-air control unit control unit for condensation water and drain it off, if neces- sary.
  • Page 142: Checklist For The Printing Unit, Sm 102/Cd 102 With Preset Plus Feeder

    Checklists confidential Checklist for the printing unit, SM 102/CD 102 with Preset Plus feeder UTKSM9040061000000000004 Service activities on the printing unit with Preset Plus feeder Fig. 3 Maintenance points on the printing unit with Preset Plus feeder No. Part Maintenance work/ Tool Spare Maintenance...
  • Page 143 Checklists confidential Part Part Maintenance work/ Maintenance work/ Tool Tool Spare Spare Maintenance Maintenance location Maintenance location part re- part re- interval quired quired Rotary valve ”suc- Loosen the rotary valve, and Clean, fluf- tion tape vacuum clean valve ducts, surface of fless cloth;...
  • Page 144 Checklists confidential Part Part Maintenance work/ Maintenance work/ Tool Tool Spare Spare Maintenance Maintenance location Maintenance location part re- part re- interval quired quired Bearers and Cleaning. Protective gauge rings D.S./O.S. gloves; note the ”Ap- proved clean- ers” list. Washup blade of Cleaning the rubber lip and Note the ”Ap- the inking roller...
  • Page 145 Chapter overview Maintenance Feeder – To be observed for all work ......D.3.3 Safety instructions .
  • Page 146 Chapter overview D.3.2...
  • Page 147: Maintenance

    Maintenance confidential Feeder – To be observed for all work UTKSM9040079000000000002 Safety instructions Warning – Risk of injury! Before performing maintenance work, follow the instructions in the main chapter ”Safety” in the operating manual. Warning – Rotating rollers, cylin- ders! Since a press motion is possible while guards are open, there is a risk of in- jury in instances of improper operation.
  • Page 148: Service Activities On The Preloading Device

    Maintenance confidential Service activities on the preloading device UTKFS9040001000000000002 Preloading device Place of installation Stop bar D.S. Stop bar O.S. The stop bars of the preloading device are installed in the feeder on D.S. and on O.S. Fig. 1 Place of installation of the stop bars 2.1.1 Cleaning the stop bars Maintenance point description...
  • Page 149: Service Activities On The Suction Head

    Maintenance confidential Service activities on the suction head UTKFS9040002000000000002 Suction head Place of installation Lifting sucker Forwarding sucker Rotary valve The suction head is installed above the feeder pile. Fig. 2 Suction head 3.1.1 Lifting suckers Cleaning and checking Plate spring Lifting sucker guide Lifting sucker Note...
  • Page 150 Maintenance confidential Installing and removing the lifting suckers Press the leaf spring (Fig. 3/1) back, slightly raise the lifting sucker (Fig.3/3) and remove it. Clean lifting sucker guide (Fig. 3/2) and lifting sucker (Fig. 3/3). Install the lifting sucker. Check the smooth functioning of the installed lifting suckers.
  • Page 151 Maintenance confidential 3.1.3 Cleaning and checking the forwarding suckers Forwarding sucker housing Allen screw Forwarding sucker Bayonet catch Note Do not lubricate! Maintenance point description Maintenance inter- 3 000 000 press rotations, or monthly Maintenance loca- D.S./O.S. tion Accessing the main- See installation and removal.
  • Page 152 Maintenance confidential 3.1.4 Cleaning the rotary valve Valve ports, cleaning surface and bearings Rotary valve / surface Suction head housing Cover plate Bearing Mark Valve ports Note Do not lubricate! Maintenance point description Fig. 6 Rotary valve, valve ports Maintenance inter- 3 000 000 press rotations, or monthly Maintenance loca-...
  • Page 153: Service Activities On The Compressed-Air Control Unit

    Maintenance confidential Service activities on the compressed-air control unit UTKFS9040003000000000003 Compressed-air control unit Place of installation Feeder table ”Feeder” guard Compressed-air control unit The compressed-air control unit is installed on O.S. underneath the feed table. Fig. 8 Location of the compressed-air control unit 4.1.1 Compressed-air control unit –...
  • Page 154 Maintenance confidential Draining the condensation water Caution – The system pressure drops (approxi- mately 6.1 bars ... 6.5 bars) when you drain the condensate from the glass cylinder. Never drain the glass cylinder in ”production” or ”sheet travel” mode. Open the drain plug until a spray of condensa- tion water emerges.
  • Page 155: Service Activities On Pile Guide Rail And Pile Transport

    Maintenance confidential Service activities on pile guide rail and pile transport UTKFS9040004000000000002 Pile alignment Place of installation ”Feeder” guard Pile alignment Feeder table The adjusting spindles are installed underneath the feed table. Fig. 10 Place of installation of the pile alignment 5.1.1 Cleaning the adjusting spindles Adjusting spindle...
  • Page 156: Side Stops

    Maintenance confidential UTKFS9040004000000000004 Side stops Place of installation Side stops The bearing blocks of the side stops are installed on D.S. and on O.S. above the pile. Fig. 12 Place of installation of the side stops 5.2.1 Lubricating the bearing block of the side stop Bearing block Recessed grease nipple Lubricating point description...
  • Page 157: Guide Rail Of The Pile Support Plate

    Maintenance confidential UTKFS9040004000000000006 Guide rail of the pile support plate Place of installation Guide rail limit switch The guide rail and the limit switch of the pile board are installed in the feeder. Fig. 14 Place of installation of the guide rail limit switches 5.3.1 Checking the limit switch...
  • Page 158: Capacitive Sensor "Automatic Pile Transport Changeover

    Maintenance confidential UTKFS9040004000000000008 Capacitive sensor ”Automatic pile transport changeover” Place of installation Capacitive sensor ”Automatic pile transport changeover” The capacitive sensor ”Automatic pile transport changeover” is installed at the end of the feed table, before the pile. Fig. 16 Place of installation of the ”Automatic pile transport changeover”...
  • Page 159: Service Activities On The Feed Table

    Maintenance confidential Service activities on the feed table UTKFS9040007000000000004 Suction tape Place of installation Suction tape Feeder table The suction tape is installed in the center of the feed table. Fig. 18 Place of installation of the suction tape 6.1.1 Checking the suction tape Reference Mark –...
  • Page 160 Maintenance confidential Suction tape Mark – suction tape Mark – feed table Suction tape Checking the suction tape tension Engage the feeder and move the suction tape (Fig. 20/1) until the ”mark – suction tape” (Fig. 19/2) on the ”reference” (Fig. 19/1) is aligned with the ”mark–feed table”...
  • Page 161: Air Filter "Suction Tape Suction Air

    Maintenance confidential 6.2.1 Cleaning the air filter ”suction tape suction air” Air filter ”suction tape suction air” Pipe clamp Maintenance point description Maintenance inter- 3 000 000 prints, or monthly Maintenance loca- Center tion Accessibility of lubri- Open the ”feeder” guard; cating points fold up the feed table;...
  • Page 162: Printing Unit - To Be Observed For All Work

    Maintenance confidential Printing unit – To be observed for all work UTKSM9040082000000000002 Safety instructions Warning – Risk of injury! Before performing maintenance work, follow the instructions in the main chapter ”Safety” in the operating manual. Warning – Rotating rollers, cylin- ders! Since a press motion is possible while guards are open, there is a risk of in-...
  • Page 163: Service Activities On The Sheet Alignment System

    Maintenance confidential Service activities on the sheet alignment system UTKFS9040006000000000002 Air filter ”Suction air pull lay/propelling roller” Place of installation Feeder table Air filter ”pull lay suction air/propelling roller” Service port ”Feeder” guard The air filter ”suction air pull lay/propelling roller” is installed underneath the feed table.
  • Page 164: Rotary Valve "Suction Tape Vacuum Regulation

    Maintenance confidential 8.1.2 Replacing the filter cartridge ”suction air pull lay/propelling roller” Filter cartridge ”suction air pull lay/propelling roller” Maintenance point description Maintenance inter- 30 000 000 press rotations, or yearly Maintenance loca- D.S./middle tion Accessing the main- Open the ”feeder” guard; tenance point fold up the feed table;...
  • Page 165 Maintenance confidential 8.2.1 Cleaning the rotary valve ”suction tape vacuum regulation” Cleaning valve ports, surface, and bearing Rotary valve/surface Valve ports Cover plate Bearing Note Do not lubricate! Maintenance point description Maintenance inter- 3 000 000 press rotations, or monthly Fig.
  • Page 166 Maintenance confidential D.3.22...
  • Page 167 Index Index Adjusting spindle Double sheet detector Pile alignment, D.3.11 Bundle detector, B.1.13 , C.1.44 Adjusting the pre-separation air, C.1.30 Clearing the feeder, C.1.47 Air filter Double sheet detector in the pull lay (option), Suction air pull lay/propelling roller, D.3.19 C.1.43 Air filter ”suction air pull lay/propelling roller”...
  • Page 168 Index Grease lubrication hole, D.1.9 General maintenance information, D.1.3 Grease spray, D.1.9 How to use this manual, D.1.3 Guide rail limit switch Maintenance reduces costs, D.1.3 Place of installation, D.3.13 Maintenance interval Guide rail of the pile support plate 15 000 000 impressions, or twice a year (green), Limit switch, D.3.13 D.1.7 150 000 impressions, or daily (red), D.1.7...
  • Page 169 Index Stop bars, D.3.4 Function, C.1.55 Preset Plus feeder SM 102 / CD 102 Height adjustment, C.1.55 Service activities, D.2.5 Position adjustment, B.1.5 , C.1.56 Pressure reducer Throwing off, C.1.56 Compressed-air control unit, D.3.9 Service activities Pre-separation air, C.1.30 Preset Plus feeder SM 102 / CD102, D.2.5 Printing unit Printing unit with Preset Plus feeder SM 102 / CD Safety instructions, D.3.18...
  • Page 170 Index VISCOGEN KL 300 Lubricant of the central grease lubrication, D.1.10 Washing fluid, D.1.14...

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