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Summary of Contents for Clarke BANDIT IV
- Page 1 AIR COMPRESSOR MODEL NO: BANDIT IV PART NO: 2241000 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1120 - ISS 3...
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Page 2: Specification
INTRODUCTION Thank you for purchasing this Air Compressor. Before attempting to operate the machine, it is essential that you read this manual thoroughly and carefully follow all instructions given. In doing so you will ensure the safety of yourself and that of others around you, and you can also look forward to the product giving you long and satisfactory service. -
Page 3: General Safety Warnings
GENERAL SAFETY WARNINGS WARNING: WHEN USING ELECTRICAL TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY WARNING: READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND KEEP THESE INSTRUCTIONS IN A SAFE PLACE. WORK AREA 1. - Page 4 GENERAL MACHINE USE AND CARE 1. Prior to use, all operators should become familiar with the instructions in this booklet especially the ON/OFF switch for emergency stopping. 2. ALWAYS maintain the compressor with care and keep it clean for best / safest performance.
- Page 5 AIR COMPRESSOR SAFETY INSTRUCTIONS 1. ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE: This compressor should only be used in an ambient temperature of between +5 C and +40 C (never at or below freezing temperatures). 2. NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS OPERATING ABNORMALLY: If the compressor operates unusually or makes strange noises, switch off immediately and purge the air reservoir.
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Page 6: Safety Symbols
SAFETY SYMBOLS The following safety symbols are shown on the product or it’s packaging. Please read all of the safety and operating instructions carefully before use. Read this instruction booklet carefully before positioning, operating or adjusting the compressor. This compressor produces a high sound level during operation. Ear protection should be worn. -
Page 7: Electrical Connections
ELECTRICAL CONNECTIONS WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. -
Page 8: Fit The Oil Filler Cap
ASSEMBLY FIT THE AIR FILTER 1. Remove the travel plug. 2. Screw the air filter into position. • The air filter must be hand tight only. FIT THE OIL FILLER CAP 1. Remove the travel plug. 2. Insert the oil filler cap. -
Page 9: Moving The Air Compressor
1. Make sure that the oil level is half way up the oil sight glass. 2. If not, remove the oil cap and add oil to the reservoir. • Only use SAE30 compressor oil, available from your Clarke dealer Part No. 3050801... -
Page 10: Check The Safety Valve
CHECK THE SAFETY VALVE To make sure that the safety valve works correctly: 1. Unscrew the knurled end and pull it firmly outwards. • Air will be released when you pull the cap out and stop when released. 2. If the valve does not operate in this way, do not use the compressor. -
Page 11: Turning The Compressor On
3. Turn the outlet valve handle to the on position. NOTE: The outlet valve is shown without the air hose fitted for clarity. TURNING THE COMPRESSOR ON 1. Plug the compressor into the power supply. 2. Lift the On/Off button. •... -
Page 12: Removing Tools From The Air Hose
REMOVING TOOLS FROM THE AIR HOSE WARNING: ALWAYS SET THE PRESSURE REGULATOR TO ZERO BEFORE YOU REMOVE OR REPLACE A TOOL. 1. Push down on the On/Off button to stop the compressor. 2. Turn the outlet valve handle to the off position. -
Page 13: Draining The Reservoir
DRAINING THE RESERVOIR CAUTION: YOU MUST DRAIN THE RESERVOIR AFTER EACH DAYS USE AND BEFORE YOU PUT YOUR COMPRESSOR INTO STORAGE. 1. Turn the compressor off and disconnect from the power supply. 2. Put a container below the drain valve to collect the condensate. 3. -
Page 14: Maintenance
MAINTENANCE DRAIN THE RESERVOIR (DAILY) After use, always open the drain valve to make sure that any condensate is drained off. CLEAN THE AIR FILTER (MONTHLY) The air filter must be examined monthly, more often in dusty conditions, 1. Remove the filter from the compressor. -
Page 15: Check The Non-Return Valve (Every 6 Months)
CHECK THE NON-RETURN VALVE (EVERY 6 MONTHS) If the reservoir pressure decreases for no apparent reason, it is possible that the non-return valve is leaking. To check, 1. Make sure that the reservoir is not under pressure and the compressor is switched OFF. 2. -
Page 16: Troubleshooting
TROUBLESHOOTING CAUTION: DO NOT TRY TO REPAIR OR ADJUST THIS COMPRESSOR IF YOU ARE UNCERTAIN OF YOUR ABILITY. IF YOU HAVE ANY QUERIES, CONTACT YOUR DEALER. PROBLEM PROBABLE CAUSE REMEDY The compressor Bad electrical 1. Check electrical has stopped connections. connections. -
Page 17: Declaration Of Conformity
DECLARATION OF CONFORMITY... -
Page 18: Component Parts
COMPONENT PARTS... - Page 19 Description Description Bolt Bearing Spring Washer Motor Bracket Air Filter Spring Washer Cylinder Head Bolt O Ring Valve Plate Circlip Valve Slice Fan Cover Valve Gasket Right-Angle Connector Locating Pin Bolt Cylinder Fan Cover Bolt Screw Cylinder Gasket Coupler Piston Ring Regulator Oil Scraper Ring Straight Joints...
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