Hugh Crane COMMANDO Operating & Maintenance Manual

Trailed bin cleaning unit

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TBCU TRAILER MOUNTED BIN CLEANING UNIT

HUGH CRANE

SOUTH WALSHAM ROAD, ACLE, NORWICH, NORFOLK, NR13 3ES

TEL: 01493 750072 - FAX: 01493 751854 - www.hughcrane.co.uk

OPERATING & MAINTENANCE MANUAL

COMMANDO TRAILED BIN CLEANING UNIT

No part of this document may be reproduced or transmitted in any form or by any means, electronic or

mechanical for any purpose other than to assist in the safe operation and maintenance of the

Commercial Cleaner

For Sales, Service and Spare Parts contact: HUGH CRANE (Cleaning Equipment) Ltd

www.hughcrane.co.uk

IMPORTANT

This handbook should be read and understood by the operator before using the

equipment, and should be kept with the equipment and made available to anybody

who is intending to use it.

Cleaning Equipment Limited

without the express permission of

TEL: 01493 750072 FAX: 01493 751854

Note: typical picture only. Actual

machine will vary according to

customer's requirements

Hugh Crane (Cleaning Equipment ) Ltd.

Email:sales@hughcrane.co.uk

Page 1 of 39

Hugh Crane

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Page 1 Hugh Crane Commercial Cleaner without the express permission of Hugh Crane (Cleaning Equipment ) Ltd. For Sales, Service and Spare Parts contact: HUGH CRANE (Cleaning Equipment) Ltd www.hughcrane.co.uk TEL: 01493 750072 FAX: 01493 751854 Email:sales@hughcrane.co.uk IMPORTANT...
Page 2 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 2 of 39 INDEX 1. Design & Manufacture 2. Machinery Designation 3. General Description 4. EC Declaration of Conformity and Warranty 5. Health & Safety 5.1 Operation & maintenance 5.2 Inspection & testing – before use 6.
Page 3 The unit is not designed, nor intended for, the cleaning of bins/containers that have contained hazardous waste. Should you require further information or technical assistance regarding the unit or any aspect of jetting or pressure cleaning, do not hesitate to contact Hugh Crane (Cleaning Equipment) Ltd or their approved distributor.
Page 4 EC DECLARATION OF CONFORMITY & WARRANTY GUARANTEE COMMANDO products are guaranteed for one year for parts and labour from the date of purchase (guarantees are not transferable) subject to good use and adherence to recommended service procedures. Major components are subject to individual manufacturer’s warranty conditions.
Page 5 This equipment/machinery is designed and constructed for the general cleaning of plastic waste bins, designed and constructed to EN840, of sizes 140/240/360/600/1100 litres only that have not contained hazardous wastes. For any other bin types, Hugh Crane Cleaning Equipment should be contacted for approval before proceeding.
Page 6 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 6 of 39 never be directed at people, animals, electrical equipment or fragile items or surfaces where injury or damage could result. It can also rebound from the surface being cleaned or cause removed debris to be ejected back towards the operator. •...
Page 7 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 7 of 39 • Once mechanism has returned to its lowest position, release the clamp which will return the bin to the ground from where it can be safely wheeled away. • Never place body parts (notably arms, hands and fingers) in the area of the clamping mechanism.
Page 8 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 8 of 39 • Electrical installation is designed to appropriate standards including BSEN 60204-1 and protected to suit the damp industrial environment. • No access to potentially live parts by unauthorised/ untrained personnel (key or tool required) •...
Page 9 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 9 of 39 the cleaning of bins which have contained hazardous wastes, either biological or chemical. • Operators should thus maintain awareness of any particular hazardous contaminant which may be present in bins, carry out their own risk assessment, and avoid if unacceptable levels of risk are assessed to exist.
Page 10 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 10 of 39 • In the case of the latter, individual parts, notably the petrol engine and other main components, have weights up to 100kg • The cleaning activity requires the lance to be held at various heights and against the reaction force of the water jet •...
Page 11 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 11 of 39 • Access to hydraulic powered items/moving parts is principally prevented by physical enclosure • Access to these parts should only be carried out by suitably trained, competent and authorised persons following isolation and depressurisation of the compressor/compressed air system, ensuring that all such hazardous parts have returned to a safe state/condition.
Page 12 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 12 of 39 5.2.3 Guarding: The machine is provided with guarding in compliance with current legislation. The machine should not be operated with any of the guards, covers or any other safety equipment removed or damaged. 5.2.4 Controls: All operating controls should be checked for correct functioning daily before use.
Page 13 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 13 of 39 6. LEGIONELLA/LEGIONNAIRE’S DISEASE: Further to the information and requirements noted in section 5.1 of this document, the attention of users/operators is particularly drawn to the following: All pressurised water jetting and cleaning equipment has the potential to produce aerosols and if the water supply to the machine contains legionella bacteria, these bacteria can become airborne within the jetting aerosol.
Page 14 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 14 of 39 8. OPERATING INSTRUCTIONS. GENERAL 8.1.1 Before commencing any bin cleaning operations it is vital to formulate a plan of work. Such activities may have to take place where the general public could normally be present.
Page 15 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 15 of 39 TOWING AND MOVING ON TO THE PUBLIC HIGHWAY Ensure that the towing vehicle is of suitable capacity to tow the Trailed Bin Cleaning Unit (the weight of which is 900kg, including 200 litres of water, which should not be exceeded) and that the driver is competent in towing.
Page 16: Machine Operation
8.3.1 BEFORE USING THE EQUIPMENT Before using this equipment, operators should have undergone basic training in its safe use. Training courses are available from Hugh Crane (Cleaning Equipment) Ltd. if required. Suitable protective clothing should be provided and worn as detailed in section 5.1 of this document.
Page 17 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 17 of 39 8.3.2 BEFORE CARRYING OUT ANY WORK ON THE UNIT The bin lift must be in its lowered position, bin removed from clamp, battery disconnected, engine ignition key removed, any residual water pressure released, any residual hydraulic pressure released.
Page 18: Operator Controls
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 18 of 39 8.4 OPERATOR CONTROLS 8.4.1 OPERATOR INTERFACE The main operator controls are located on the pushbutton station as illustrated below The engine ignition switch (engine stop/start) is mounted directly on the engine.
Page 19 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 19 of 39 Using the Manual bin lifts Insert bin lift bar into its holder and fix with the pin. Place bin (lid open) next to the grip and lock in place. Once locked in, gently lift and rotate the bin over the wash tray.
Page 20 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 20 of 39 E STOP button – red, lock down When depressed this button will lock in its “off” position to inhibit all electrical functions of the unit. To reset after a stop, insert the key and turn it until the button clicks out into the normal position.
Page 21 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 21 of 39 8.5 PRE-START CHECKS AND PREPARATION Check the following levels and top up with the specified liquid if required. Engine oil - dipstick Pump oil – dipstick iii) Gearbox oil - dipstick (Confirm oil specifications from engine and pump manufacturers handbooks)
Page 22 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 22 of 39 Check and clean the water pump inlet filter. Check the primary filter. Clean as necessary. Remove the filter cassette and rinse with fresh water (do not power wash). Replace once cleaned.
Page 23: Using The Machine
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 23 of 39 Fill the water tank to maximum fill point (200 litres). Close and secure the pump chamber tank lid. Secure any loose equipment, lock all doors and close the side curtains. FILLING THE TANK WITH FRESH WATER The tank is filled by removing the lid on top and using a hose connected to a clean fresh water supply.
Page 24 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 24 of 39 the machine, or become detached during lifting. Ensure the bin clamps are correctly adjusted to suit the required bin size. Keeping hands and limbs away from the clamp, and ensuring no other person is in the hazard area, locate the bin(s) above the pick-up comb(s) and operate the clamping (CLAMP APPLY) button, holding the button until the clamp is fully engaged to secure the bin.
Page 25: Water Filtration System
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 25 of 39 When travelling between work sites, secure all loose items, including hose and lance, replace the tank covers and fix the wash collection tray in the down position. On completion of the day’s work (or sooner if conditions require), drain and clean the machine as more fully detailed in section 8.6.3 of this manual.
Page 26: After Work Is Completed
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 26 of 39 8.6.3 AFTER WORK IS COMPLETED It is important that the machine is thoroughly drained down and cleaned after a day’s use. a) Empty water from the main tank by opening the drain valve. b) Remove the filter media and cassette and rinse with fresh water (do not power wash).
Page 27: Frost Protection
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 27 of 39 8.6.4 FROST PROTECTION • It is essential to protect the unit from damage by frost. The following instructions will be adequate to protect the unit to temperatures down to - 5C. During winter months it is strongly recommended to store the unit inside whenever possible.
Page 28: Water Pump
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 28 of 39 9. MAINTENANCE, SERVICING & ADJUSTMENT 9.1 GENERAL AND SAFETY When maintaining or assembling pressure washing hoses and attachments, it is essential to use the correct size of tools. Tools such as Stillson wrenches should be avoided wherever possible and correctly fitting spanners employed instead.
Page 29: Maintenance Checklist
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 29 of 39 9.5 MAINTENANCE CHECKLIST Daily 1000 hrs. hrs. hrs. hrs. ENGINE: Check oil level Air Cleaner change Oil Change After first 8 hours Oil filter change Check Battery Terminals Replace spark plug Clean &...
Page 30 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 30 of 39 Check and clean all water filters. Check low pressure pipe- work, and connections for leaks. Drain and rinse main and filter tanks Thoroughly clean main and filter tanks CONTROLS Check electrical connections for security.
Page 31: Specification
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 31 of 39 10. SPECIFICATIONS & SPARE PARTS 10.1 UNIQUE MACHINE NUMBERS Model no: COMMANDO - TBCU Serial no: SA9HCCLCULB115150 Engine serial no: GCBPT-4151327 H.P. pump serial no: 7E188/705E877 10.2 SPECIFICATION DIMENSIONS: Weight unladen (water tank empty):...
Page 32: Spare Parts & Ordering
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 32 of 39 10.3 SPARE PARTS & ORDERING When ordering spares, please contact Hugh Crane Ltd, quoting the following information Your Company Name and Address Model Type and Serial Number of unit Full description of parts required, using the list below to assist with...
Page 33 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 33 of 39 RED REFLECTOR HCOB/152 TRIANGLE INDICATOR/SIDE LIGHTS HCOB/146 NUMBER PLATE LIGHT HCOB/150 REVERSING LIGHT HCOB/144 13 PIN TRAILER PLUG HCOB/207...
Page 34: Electrical Circuit Diagram
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 34 of 39 APPENDICES. ELECTRICAL CIRCUIT DIAGRAM...
Page 35 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 35 of 39...
Page 36 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 36 of 39 TRAILER INDIVIDUAL APPROVAL CERTIFICATE...
Page 37: Manufacturers Literature
TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 37 of 39 MANUFACTURERS LITERATURE...
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Page 39 TBCU TRAILER MOUNTED BIN CLEANING UNIT Page 39 of 39 MANUFACTURERS LITERATURE • UDOR PUMP Q:\SUPPLIERS\UDOR\UDOR ManualSmallPumps...