Sony RB1G Service Manual
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Sony RB1G Service Manual

Sony RB1G Service Manual

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2018/06/22 14:39:14 (GMT+09:00)
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
Version
1
04/2013
Date
Subject
1
Issue.
st
RB1G
CHASSIS
Segment: MW – P. Asia
9-888-141-P1
For SM - Common , please refer :
F
SM C
l
9-888-141-01
f
SYS SET

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  • Page 1 2018/06/22 14:39:14 (GMT+09:00) HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL (UNIQUE) SERVICE MANUAL (UNIQUE) RB1G CHASSIS Segment: MW – P. Asia Version Date Subject 04/2013 Issue. 9-888-141-P1 For SM - Common , please refer : SM C 9-888-141-01 SYS SET...
  • Page 2 2018/06/22 14:39:14 (GMT+09:00) SERVICE MANUAL (UNIQUE) SERVICE MANUAL (UNIQUE) RB1G CHASSIS Segment: MW – P Asia Segment: MW P. Asia LCD TV LCD TV SYS SET...
  • Page 3 2018/06/22 14:39:14 (GMT+09:00) MODEL LIST THIS SERVICE MANUAL CONTAINS UNIQUE SECTION FOR ALL THE MODEL BELOW: MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. BLACK RM-GD026 KDL-42W800A Hong Kong, India, Saudi Arabia, UEA RM-GD028 Australia, New Zealand, Sogul RM-CD018 Taiwan BLACK RM-GD026 KDL-42W804A Sogul, Singapore, Vietnam, Indonesia, Philippines, Thailand,...

  • Page 4: Table Of Contents

    2018/06/22 14:39:14 (GMT+09:00) RB1G CHASSIS W800A/ W801A/ W802A/ W805A/ W807A TABLE OF CONTENTS Section Title Page 1. SAFETY NOTES 1-1. Procedure to Remove Rear Cover …………..………..……………………….. 1-2. Procedure to Re-assemble Rear Cover Procedure to Re-assemble Rear Cover……………………………………….. 1-3. Instruction about Disassembling Smart Core..….……………………………..

  • Page 5: Safety Notes

    2018/06/22 14:39:14 (GMT+09:00) SECTION 1 Safety Notes SAFETY NOTES ( Confirm all screws & positions before Screws detail refer to CAUTION: During this disassemble, the TV set must lie above Soft Cushion sheet/ Protection Sheet. removing) removing) Section 3 Section 3 1-1. Procedure to remove Rear Cover cord cover 4.

  • Page 6: Procedure To Re-Assemble Rear Cover

    2018/06/22 14:39:14 (GMT+09:00) Safety Notes 1-2. Procedure to re-assemble Rear Cover Assemble rear cover as a direction Alignment: Bottom right corner 3. Check all side whether its 2. Lay down rear cover top 1. Assemble rear cover as a properly insert direction side to assemble 4.

  • Page 7: Instruction About Disassembling Smart Core

    2018/06/22 14:39:14 (GMT+09:00) Safety Notes 3. Remove Smart Core Cover. 1-3. Instruction about Disassembling Smart Core a) a) HG/MD/LK/LS/MW Model b) TE Model 1. Remove screws. SCREW +PSW M3ｘ6 SCREW PSW M3ｘ6 SCREW +PSW SCREW +PSW a) HG/MD/LK/LS/MW Model b) TE Model （ONLY HG）...
  • Page 8 2018/06/22 14:39:14 (GMT+09:00) Safety Notes (Continue from 4a) (Continue from 4b) Release Smart Core Bracket Wipe scratch marks on BEZEL flame a) HG/MD/LK/LS/MW Model TE M d l TE Model Scratch marks by Smart Core remain on BEZEL flame. Smart Core Bracket (Only TE) Wipe marks b) TE Model It moves bottom side with moving on Bracket to back side.
  • Page 9 2018/06/22 14:39:14 (GMT+09:00) Safety Notes 8.Release Ornament/Case Hook (1 position). 6.Release Lid/Case Hook (2 position). HG/MD/LK/LS/MW/TE Model a) HG/MD/LK/LS/MW/TE Model Pinch and rotate case hook by flat plate (ex Steel ruler) Pinch and rotate case hook by flat plate (ex. Steel ruler). Case CASE ORNAMENT...
  • Page 10 2018/06/22 14:39:14 (GMT+09:00) Safety Notes 10.Remove Wifi PWB and BT PWB. HG/MD/LK/LS/MW/TE Model Finish! TE Model HG/MD/LK/LS/MW M d l HG/MD/LK/LS/MW Model Cover Wifi PWB Bracket Cover common HSC PWB WiFi Case BT PWB Case common HIR PWB 11 R l 11.Release HSC/Case Hook PWB (2 position) and remove HSC PWB. HSC/C k PWB (2 HSC PWB...

  • Page 11: Diagrams

    2018/06/22 14:39:14 (GMT+09:00) Diagrams SECTION 2 DIAGRAMS 2-1.CIRCUIT BOARD LOCATION 2-1-1. KDL-42 W800A/ W804A 2-1-2. KDL-47 W800A / W804A HTL3 BOARD (APPLICABLE FOR 42W808A) HTL3 BOARD (APPLICABLE FOR 47W808A) BA2S GL2S GL2S BA2S BA2S BOARD BOARD BOARD GL2S BOARD BOARD SWITCH SWITCH UNIT (HUS-1) UNIT (HUS-1) UNIT (HUS 1)

  • Page 12: Wire Dressing

    2018/06/22 14:39:14 (GMT+09:00) Diagrams 2-2 Wire Dressing 2-2. Wire Dressing Wire Dressing for all inch are similar. Harness at Main Board. Harness at HTL (42. 47, 55 W808A Harness at HUS. SPK ( R ) harness. SPK ( L ) harness. Tape G-B harness.
  • Page 13 2018/06/22 14:39:14 (GMT+09:00) SECTION 3 Disassembly, Exploded Views and Other Parts DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS •Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts. • and shaded parts are critical for safety. Replace only with part number d h d d 3-1.
  • Page 14 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-1. KDL-42 W800A/ W804A 3-1-1 Disassembly Exploded View 3-1-1. Disassembly, Exploded View KDL-42W800A KDL-42W804A DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. Hong Kong Sogul India Saudi Arabia Australia New Zealand Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia CLAMPER, CABLE 4-262-708-04 •...
  • Page 15 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-1. KDL-42 W800A/ W804A 3-1-2. Screws <BACK VIEW> <INSIDE VIEW> REF. NO. DESCRIPTION PART NO. SCREW, +PSW M3X6 W12 4-256-393-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW BVTP 3X10 TYPE2 IT 3 SCREW +BVTP 3X10 TYPE2 IT-3 7 685 647 79 7-685-647-79...
  • Page 16 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-1 KDL-42 W800A / W804A 3-1. KDL-42 W800A / W804A 3-1-3. Connectors SMART CORE KDL-42W800A KDL-42W804A DESTINATION DESTINATION REF. DESCRIPTION PART NO. Saudi Hong Kong Sogul India Arabia Australia Zealand Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia 81 FLEXIBLE FLAT CABLE 51P 1-846-514-11 CN8001(BA2)-TCON (1) •...
  • Page 17 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-1 KDL-42 W800A / W804A 3-1. KDL-42 W800A / W804A 3-1-4. Other Parts KDL-42W800A KDL-42W804A DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. Saudi Hong Kong Sogul India Arabia UAE Australia Zealand Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia BAG FALL LOCKBELT S M4X12 BAG, FALL LOCKBELT S M4X12 4 419 690 01...
  • Page 18 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-2. KDL- 47 W800A / W804A 3-2-1. Disassembly, Exploded View LCD PANEL SHEET, INSULATION (GL2) SMART CORE LID, BLOCK SC (QTT/JAZ/WLT) SC (QTT/JAZ/WLT) GL2S PANEL BOARD SPEAKER BOX ORNAMENT, SHEET, ASSY ( R) SC A THERMAL (AYU2)
  • Page 19 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-2. KDL-47 W800A / W804A 3-2-1 Disassembly Exploded View 3-2-1. Disassembly, Exploded View KDL-47W800A KDL-47W804A DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. Hong Kong Australia New Zealand Sogul Saudi Arabia UAE India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia CLAMPER, CABLE 4-262-708-04 •...
  • Page 20 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-2. KDL-47 W800A / W804A 3-2-2. Screws <INSIDE VIEW> <BACK VIEW> REF. NO. DESCRIPTION PART NO. SCREW, +PSW M3X6 W12 4-256-393-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW BVTP 3X10 TYPE2 IT 3 SCREW +BVTP 3X10 TYPE2 IT-3 7 685 647 79 7-685-647-79...
  • Page 21 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-2. KDL-47 W800A / W804A 3-2-3. Connectors SMART CORE BLOCK KDL-47W800A KDL-47W804A DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. REMARKS Saudi Arabia UAE India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia Hong Kong Australia New Zealand Sogul FLEXIBLE FLAT CABLE 51P 1-846-514-11 CN8001(BA2)-TCON (1) •...
  • Page 22 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-2. KDL-47 W800A / W804A 3-2-4. Other Parts KDL-47W800A KDL-47W804A DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. Hong Kong Australia New Zealand Sogul Saudi Arabia UAE India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia BAG, FALL LOCKBELT S M4X12 4-419-690-01 •...
  • Page 23 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-3. KDL- 55 W800A /W804A/ 808A 3-3-1. Disassembly, Exploded View LCD PANEL LCD PANEL SHEET, INSULATION (GL2) LID, SC (QTT/JAZ/WLT) SC (QTT/JAZ/WLT) GL2E PANEL BOARD SPEAKER BOX ORNAMENT, SHEET, ASSY ( R) SC A THERMAL (AYU2) SMART...
  • Page 24 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-3. KDL-55 W800A /W804A/ 808A 3-3-1. Disassembly, Exploded View KDL-55W800A KDL-55W804A KDL-55W808A DESTINATION DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. Hong Kong Australia New Zealand Sogul Saudi Arabia India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia Sogul (Hotel) CLAMPER, CABLE 4-262-708-04 •...
  • Page 25 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-3. KDL-55 W800A /W804A/ 808A 3-3-2. Screws <INSIDE VIEW> <BACK VIEW> REF. NO. DESCRIPTION PART NO. SCREW, +PSW M3X6 W12 4-256-393-01 SCREW, +PSW M4X10 4-159-298-01 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW BVTP 3X10 TYPE2 IT 3 SCREW +BVTP 3X10 TYPE2 IT-3 7 685 647 79 7-685-647-79...
  • Page 26 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-3. KDL-55 W800A /W804A/ 808A 3-3-3. Connectors SMART CORE BLOCK KDL-55W800A KDL-55W804A KDL-55W808A DESTINATION DESTINATION DESTINATION REF. NO. DESCRIPTION PART NO. REMARKS Saudi Hong Kong Australia Zealand Sogul Arabia India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia Sogul (Hotel) FFC WITH CONNECTOR 51P 1-846-656-11 CN8001(BA2)-TCON (1) •...
  • Page 27 2018/06/22 14:39:14 (GMT+09:00) Disassembly, Exploded Views and Other Parts 3-3. KDL-55 W800A /W804A/ 808A 3-3-4. Other Parts KDL-55W800A KDL-55W804A KDL-55W808A REF. DESTINATION DESTINATION DESTINATION DESCRIPTION PART NO. Hong Kong Australia New Zealand Sogul Saudi Arabia UAE India Taiwan Sogul Singapore Vietnam Indonesia Philippines Thailand Malaysia Sogul (Hotel) t li N di A bi UAE I di T i l Si...
  • Page 28 2018/06/22 14:39:14 (GMT+09:00) Sony Corporation Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. English 9-888-141-P1 HESRDM © 2013.04 SYS SET...

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