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MANUFACTURED BY:
Backyard Discovery
3305 Airport Drive
Pittsburg, KS 66762
Model # 2106543
Owner's Manual & Assembly Instructions
800-856-4445
average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual,
to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT
YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-2106543-A-14x10 BROCKTON PERGOLA-ENG 0 /
/20
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Related Manuals for Backyard Discovery 14x10 BROCKTON PERGOLA
Summary of Contents for Backyard Discovery 14x10 BROCKTON PERGOLA
- Page 1 For the most up to date assembly manual, to register your set, or to order replacement parts please visit www.backyarddiscovery.com SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS. Made in China | INS-2106543-A-14x10 BROCKTON PERGOLA-ENG 0 /...
- Page 2 INSTALLATION SERVICES AVAILABLE! Need a helping hand? *Installation services are only available to U.S. customers. We do the heavy lifting, so you don’t have to! Visit www.goconfigure.com for more info! *Installation services are only available to U.S. customers.
- Page 3 Owner’s Manual Please Read This Before Starting Assembly Please have the following information ready when you make your call: y fi...
- Page 4 Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
- Page 5 Owner’s Manual Safety Warnings and Maintenance Instructions IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION. • DO NOT climb or walk on the roof for any reason •...
- Page 6 Owner’s Manual Instructions for Proper Maintenance Your Backyard Discovery structure is designed and constructed of quality materials. As with all outdoor products it will weather and wear. To maximize the enjoyment, safety and life of your structure it is important that you properly maintain it.
- Page 7 Owner’s Manual Assembly Tips Protrusion Hazard Incorrect Correct Proper Hardware Assembly Bolt and T-Nut Assembly Bolt and Barrel Nut Assembly Lag Assembly...
- Page 8 Owner’s Manual Assembly Tips ASSEMBLY TIP: Keep and eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible. Sorting Wood Sorting Hardware NUT BARREL SCREW T-NUT WASHER FLAT BOLT HEX BOLT SCREW PWH...
- Page 9 Owner's Manual...
- Page 10 Owner's Manual It is critically important that you start with square and level footings, concrete pad or deck to attach your structure Pay close attention to the items needed for each step. Make sure you are using the correct hardware for each step. Using incorrect hardware may result in improper assembly Remember to double check for underground utilities and overhead electrical lines Post mounts are provided with your structure which allows you to permanently install your structure to a...
- Page 11 Owner's Manual RAFTER - W4L13562 1 3/8"x4 3/8"x112 1/4" (36x112x2852) (x9) CORBEL - W4L13558 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x8) JOIST - W4L13589 (x2) 1"x5 1/4"x114" (24x134x2896) JOIST - W4L14112 1"x5 1/4"x53 3/4" (24x134x1367) (x2) JOIST - W4L14113 1"x5 1/4"x112 1/4" (24x134x2852) (x2) FASCIA - W4L13563 1"x5 1/4"x84 7/8"...
- Page 12 Owner's Manual PURLIN - W4L13565 5/8"x2 3/8"x100 3/8" (16x60x2549) (x11) PURLIN - W4L14114 5/8"x2 3/8"x67 5/8" (16x60x1719) (x11) POST - W2A03088 6"x6"x92 1/16" (152x152x2274) (x2) POST - W2A03089 6"x6"x92 1/16" (152x152x2274) (x2)
- Page 13 Owner's Manual H100200 SCREW PFH BLK H100456 (x262) LAG SCREW WH BLK 8x1 1/2 (x34) 1/4x2 1/2 H100198 WASHER LOCK EXT BLK (x68) 8x19 H100382 SCREW PFH BLK (x52) 8x1 3/4 H100120 SCREW CONCRETE ANCHOR H100405 WASHER LOCK EXT BLK (x18) 1/4x2 (x35)
- Page 14 Owner's Manual A6P00433 FOOT 154 SQUARE POST (x4) A100314 A100241 "A" REVISION TAG BYD ID TAG (SMALL) WITHOUT AGES (x1) (x1) 9205413 ELECTRICAL ENCLOSURE (x1)
- Page 15 PRE-ASSEMBLY JOIST - W4L13588 1"x3 3/8"x112 1/4" (24x86x2852) (x2) JOIST - W4L14113 1"x5 1/4"x112 1/4" (24x134x2852) (x2) JOIST - W4L13584 JOIST - W4L13585 1"x3 3/8"x53 3/4" (24x86x1367) (x2) 1"x3 3/8"x114" (24x86x2896) (x2) JOIST - W4L13589 JOIST - W4L14112 1"x5 1/4"x114" (24x134x2896) (x2) (x2) 1"x5 1/4"x53 3/4"...
- Page 16 STEP 1 POST - W2A03088 CORBEL - W4L13558 6"x6"x92 1/16" (152x152x2274) (x1) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x2) POST - W2A03089 SHORT ASSEMBLY (x1) 6"x6"x92 1/16" (152x152x2274) (x1) (FROM PRE-ASSEMBLY STEP) H100880 BOLT WH BLK H100205 BOLT WH BLK (x8) (x8) 5/16x7 5/16x2-1/4...
- Page 17 STEP 2 POST - W2A03088 CORBEL - W4L13558 (x1) 6"x6"x92 1/16" (152x152x2274) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x2) POST - W2A03089 SHORT ASSEMBLY 6"x6"x92 1/16" (152x152x2274) (x1) (x1) (FROM PRE-ASSEMBLY STEP) H100880 H100205 BOLT WH BLK BOLT WH BLK (x8) (x8) 5/16x7 5/16x2-1/4...
- Page 18 STEP 3 LONG ASSEMBLY CORBEL - W4L13558 (x2) (FROM PRE-ASSEMBLY STEP) 1 3/8"x4 3/8"x33 3/8" (36x112x849) (x4) H100205 BOLT WH BLK H100198 WASHER LOCK EXT BLK H100379 T-NUT BLK (x16) (x16) (x32) 5/16x2-1/4 8x19 5/16 1. ASSEMBLE T-NUTS IN BOARDS FIRST. 2.
- Page 19 STEP 4 JOIST ASSEMBLY (x2) FROM STEP 3. H100880 BOLT WH BLK (x16) 5/16x7 H100198 WASHER LOCK EXT BLK (x16) 8x19 H100456 LAG SCREW WH BLK (x4) 1/4x2 1/2 H100405 WASHER LOCK EXT BLK (x4) 6x15 ASSEMBLE T-NUTS INTO BOARDS FIRST.
- Page 20 STEP 5 RAFTER - W4L13562 1 3/8"x4 3/8"x112 1/4" (36x112x2852) (x9) H101008 SCREW CONFIRMAT BLK (x36)
- Page 21 STEP 6 FASCIA - W4L13563 1"x5 1/4"x84 7/8" (24x134x2155) (x4) FASCIA - W4L13564 1"x5 1/4"x114 1/8" (24x134x2900) (x2) H100456 LAG SCREW WH BLK H100405 WASHER LOCK EXT BLK H100382 SCREW PFH BLK (x24) (x24) 1/4x2 1/2 6x15 (x48) 8x1 3/4 NOTE OVERLAP OF BOARDS.
- Page 22 STEP 7 PURLIN - W4L13565 PURLIN - W4L14114 5/8"x2 3/8"x100 3/8" (16x60x2549) 5/8"x2 3/8"x67 5/8" (16x60x1719) (x11) (x11) H100200 SCREW PFH BLK (x242) 8x1 1/2 8 1/4 in [210 mm] 3 1/2 in 3 1/2 in TYP (10 SPCS) [89 mm] [89 mm] PURLIN SPACING CENTER RAFTER...
- Page 23 STEP 8 A6P00433 FOOT 154 SQUARE POST (x4) DECIDE WHERE TO PLACE THE PERGOLA. NOTE THIS MOUNTING PROCEDURE IS MEANT TO BE USED ON CONCRETE ONLY. PLACE THE PERGOLA EXACTLY WHERE IT WILL BE ANCHORED WHEN COMPLETED AND SLIDE A FOOT UNDER EACH POST.
- Page 24 STEP 9 USE CHALK TO TRACE AROUND THE EDGES OF EACH FOOT TO MARK THE FEET LOCATIONS.
- Page 25 STEP 10 H100120 SCREW CONCRETE ANCHOR (x16) 1/4x2 MOVE THE PERGOLA ASIDE AND PLACE EACH FOOT INSIDE THE LINES DRAWN IN THE PREVIOUS STEP. NOW, USE A 3/16" CONCRETE DRILL BIT TO DRILL PILOT HOLES INTO THE CONCRETE PAD. NEXT, USE THE PROVIDED CONCRETE ANCHORS TO ATTACH EACH FOOT TO THE CONCRETE SURFACE.
- Page 26 STEP 11 H100200 SCREW PFH BLK (x16) 8x1 1/2 MOVE THE PERGOLA BACK INTO PLACE, SETTING EACH POST INSIDE A FOOT AND MOUNT AS SHOWN USING THE PROVIDED HARDWARE. REPEAT FOR ALL POSTS.
- Page 27 STEP 12 A100314 A100241 H100392 SCREW PWH BLK BYD ID TAG (SMALL) WITHOUT AGES "A" REVISION TAG (x4) 8x3/4 (x1) (x1) CENTER THE REVISION TAG AND ID TAG ON THE POST AND CENTER VERTICALLY APPROX. 6-1/2" FROM THE GROUND.
- Page 28 STEP 13 H100966 SCREW RAISED HEAD 9205413 ELECTRICAL ENCLOSURE (x4) 8x1 1/2 (x1) REFER TO ELECTRICAL ENCLOSURE MOUNTING INSTRUCTIONS.
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