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cashco 521 Installation, Operation & Maintenance Manual

cashco 521 Installation, Operation & Maintenance Manual

Total tfe, globe-pattern control valve body iom

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TOTAL TFE, GLOBE-PATTERN CON TROL VALVE
I. DESCRIPTION AND SCOPE
The Model 521 is a bellows sealed, globe-style control
valve fabricated from a tee-block of isostatically
com pact ed virgin TFE. Sizes are 1/2", 1", 1-1/2" and
2". The split body jacket is CF8 (304 SST) material.
All wetted internal parts are of isostatically compacted
TFE material. The standard stem material is of 316
SST; two optional Hastelloy C-276 stem material
con struc tions are avail able.
End connections are available to mate with 150#,
300# or DIN PN16, 25 or 40 flanges. Each flange
is drilled and tapped to receive stud bolting only.
The valve is designed for chemical service with fluids
that are normally corrosive to metallic materials.
For application pressure vs. temperature zone refer
to Model 521-TB, Graph No. 1 (pg. 3).
Actuators that may be mounted to a Model 521
body are Cashco Model C27 or Model C53, both
field reversible.
II. REFERENCES
Refer to Technical Bulletin 521-TB for complete
tech ni cal specifications of a Model 521 coupled with
either Cashco Actuator C27 or C53.
www.cashco.com/techbulletins/521.pdf
Refer to
following Installation, Operation &
Main te nance Manuals (IOM's) for either actuator
and/or devices that maybe mounted to a Model 521:
Actuators: www.cashco.com/IOM/C27-C53.pdf
Positioners:
P/P: www.cashco.com/techbulletins/9540l.pdf
I/P: www.cashco.com/techbulletins/srd991.pdf
I/P: www.cashco.com/iom/PS2iom.pdf
INSTALLATION, OPERATION & MAIN TE NANCE MANUAL (IOM)
MODEL 521
BODY IOM
SECTION I
SECTION II
Model 521
with ATO - FC Actuator
ABBREVIATIONS
SST.......... Cast or Wrought Stainless Steel
HC ........... Wrought Hastelloy C-276
ATO-FC ... Air-to-Open, Fail Close
ATC-FO ... Air-to-Close, Fail Open
CCW ........ Counter Clockwise
CW ........... Clockwise
D or DIR ... Direct Acting
R or REV.. Reverse Acting
IAS ........... Instrument Air Supply
IOM .......... Installation, Operation and Maintenance
Man u al
SIG .......... Output Signal from Instrument
LOAD ....... Positioner Output Air Pressure
V .............. Vent
IOM-521
02-20

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Summary of Contents for cashco 521

  • Page 1 SST..Cast or Wrought Stainless Steel Refer to Technical Bulletin 521-TB for complete HC ... Wrought Hastelloy C-276 tech ni cal specifications of a Model 521 coupled with ATO-FC ... Air-to-Open, Fail Close either Cashco Actuator C27 or C53. ATC-FO ... Air-to-Close, Fail Open www.cashco.com/techbulletins/521.pdf...
  • Page 2 3. Model 521 valves should not be installed piping system, including the Model 521, with the stem oriented below horizontal/ to 1-1/2 x CWP in di cat ed on Model 521 down wards. name plate is ac cept able. If hydro test pres sure ex ceeds the 1-1/2 x CWP limit, 4.
  • Page 3 13 UNC-2B 13 UNC-2B M12x1.75-6H 1/2" Ø - 2" 5/8 Ø - 2" 14 mm Ø - 52 mm 9. The Model 521 is designed for a flanged 1" DN25 13 UNC-2B 11 UNC-2B M12x1.75-6H con nec tion that is gasketless. The raised 1/2"...
  • Page 4 A. General: if so, vary pro ce dure as required. 1. Ensure that the Model 521 unit has been Always “heat” or “cool” down the system properly adjusted and calibrated, including pip ing SLOW LY by opening the control valve the po si tion er, if in stalled.
  • Page 5 WARNING SUB-ASSEMBLY IN STALLED; FAILURE TO HEED MAY CAUSE DAMAGE TO THE Model 521 control valves fre quent ly are installed STEM SUB-ASSEMBLY (9), THE BELLOWS in haz ard ous/le thal fluid ser vic es. Be fore re mov al...
  • Page 6 Maintain lift support from above the through the bonnet (2), including the packing actuator assembly (AA). Dis-engage gland nut (5) and packing (6). (slide) the swivel lower knuckle (44) out of the upper knuckle (43) slot. 5. Remove vented pipe plug (12) from body. IOM-521...
  • Page 7 (1.3) with body nuts (1.4) failure. Evaluate if process conditions need and lock wash ers (1.5). cor rec tion, if alternate materials are required NOTE: DO NOT DISASSEMBLE THE PARTS for the stem sub-assembly (9), or if effects OF THE BODY SUB-ASSEMBLY (1)! IOM-521...
  • Page 8 (4) until the strip (4) is fully ro ta tion "stop" (square part of stem)is aligned located into the groove. (No cutting of the to slip into the bonnet’s (2) square recess. strip (4) should be required.) IOM-521...
  • Page 9 Do not “split” rings (6) for ease in replacement. 12. When visually satisfied of concentricity Do not reuse re moved packing rings (6). IOM-521...
  • Page 10 14. Remove overhead rigging to allow ac tu a tor assembly (AA) to fully rest on the bonnet (2). 3. Rig actuator assembly (AA) to be supported Refer back to V.C. Step 2 for alignment of from above. match marks. Hand-tighten yoke nut (15). IOM-521...
  • Page 11 Item Num bers that are with respect to this stem (9, 6) length is too long. IOM-521 are not un der scored; i.e. (32). a. Rotate jam nut (20) down to base of threads on stem (9).
  • Page 12 9. Slowly release air pressure in actuator until contact with the seat and travel stops, touch indicating washer (51) is in alignment with the stem below the jam nut with one finger. the “O” mark on the indicator plate (23). IOM-521...
  • Page 13 NOTE: Secure the actuator stem (6) by the flats when rotating the travel stop nut. NOTE: "Stroke" length is indicated on the nameplate (40), and is the distance between the "C" and "O" marks of the indicator plate (23). Figure 9: Primary & Secondary Body/Bonnet IOM-521...
  • Page 14 Improper pipe supports and anchors. Provide piping anchors and guides at control valve station. Restrain bending movements. Corroded flange bolting. Replace with corrosion resistant flange bolting. Used outside pressure/temperature limits. Bring process variables within range of application; see Graph 1 in 521-TB. IOM-521...
  • Page 15 Disassemble valve and replace stem. Reassemble and tighten packing. Fluid permeation of bellows. B1. Bring process variables within range of application; see Graph 1 in 521-TB. B2. Use alternate stem materials construction. B3. Locate, or position valve to be out of ambient moisture.
  • Page 16 1.4, 1.5) around the TFE core (1.2). Dis as sem bly of the body sub-assembly (1) will cre ate align ment problems upon com plet ed reassembly. The TFE core (1.2) is not replaceable, except as a body sub-as sem bly (1). IOM-521...
  • Page 17 Cashco, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Cashco, Inc.
  • Page 18 Packing Gland Nut Lockwasher Bonnet Cap Screw Packing Yoke nut Belleville Spring Washer Bellows Sub-Assembly Rating Tag Bonnet Spacer Jam Nut Not Shown ANSI/DIN Adapter Gasket Upper knuckle See Fig. 6 Lower knuckle See Fig. 6 Indicating Washer See Fig. 6 IOM-521...
  • Page 19 ATEX 2014/34/EU: Explosive Atmospheres and Cashco Inc. Products Cashco, Inc. declares that the products listed in the table below has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of products intended for use in potentially explosive atmospheres given in Annex II of the ATEX Directive 2014/34/EU.
  • Page 20 HP, HP(LCC), HP(OPT-45), HP(OPT46G), HP-1+6+S(OPT-40), HP-1+6+S P1, P2, P3, P4, P5, P7 B2, B7 POSR-1, POSR-2 5200P, 5300P NW-PL, NW-SO CG-PILOT RANGER, 987, PREMIER 964, 521, 988, 988-MB, 989 CONTROL 2296/2296HF VALVES SCV-30, SCV-S FL800/FL200 8700, 8910, 8920, 8930, 8940 2100, 2199...