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TYPHOON WX SERIES OF WET DUST COLLECTORS
WX 1200
WX 5000
Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | info@diversitech.ca
Operation & Maintenance Manual
READ AND SAVE THESE INSTRUCTIONS
Visit our Website for more information on this product
www.diversitech.ca
1200 55
th
Avenue, Montreal, Quebec H8T 3J8
1
WX 3000
WX 6500
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Table of Contents
Troubleshooting
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Summary of Contents for DIVERSITECH TYPHOON WX Series
- Page 1 Operation & Maintenance Manual TYPHOON WX SERIES OF WET DUST COLLECTORS WX 1200 WX 3000 WX 5000 WX 6500 READ AND SAVE THESE INSTRUCTIONS Visit our Website for more information on this product www.diversitech.ca 1200 55 Avenue, Montreal, Quebec H8T 3J8...
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Page 2: Table Of Contents
Table of Contents SECTION 1 – SAFETY PRECAUTIONS OF FUME & DUST EXTRACTION/COLLECTION ..............................3 1.1 Symbols ..........................................................3 1.2 User Responsibility ....................................................3 1.3 Dust Collection Hazards ............................................3 SECTION 2 – SPECIFICATIONS ........................................................4 2.1 Diagram & Description ..........................................................4 2.2 Specifications ............................................................4 2.3 Dimensions ...............................................................4 2.4 Dimensions with optional DowndraftTable ................................................5 SECTION 3 –... -
Page 3: Section 1 - Safety Precautions Of Fume & Dust Extraction/Collection
• Never use or install equipment where the potential for combustible fumes or dusts are present without a fire/explosion protection system. • If you are unsure if the product you purchased is correct for your application, call DiversiTech at 1-800-361-3733. -
Page 4: Section 2 - Specifications
SECTION 2 - SPECIFICATIONS 2.1 Diagram & Description WX 1200 WX 3000 WX 5000 WX 6500 16 gallon, 1200 CFM 40 gallon, 3000 CFM 80 gallon, 5000 CFM 80 gallon, 6500 CFM Wet Dust Collector Wet Dust Collector Wet Dust Collector Wet Dust Collector 2.2 Specifications Power... -
Page 5: Dimensions With Optional Downdrafttable
Footprint Water Inlet Collar Diameter Length Height Width Supply Drain Model (in.) (in.) (in.) WX-1200 34” 86” 32” 1/2” NPT 1 ½” NPT WX-3000 47” 109” 44” 1/2” NPT 1 ½” NPT WX-5000 61” 117” 57” 1/2” NPT 1 ½” NPT WX-6500 67”... -
Page 6: Section 3 - Setup / Installation
Water Inlet Drain ½” NPT 1 ½” NPT • Connect water feed as indicated • Diversitech recommends that the overflow drain be connected to a suitable and approved collection/drainage. The overflow drain is provided in case the water monitoring system fails. - Page 7 • Connect ducts to air inlet, considering: - Duct diameter, length, and material type will effect performance; - Use smooth bore ducting wherever possible as flexible ducts can have up to three times more airflow resistance; - Inlet ducts should be full diameter, and changes in section or size should be gradual; •...
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Page 8: Preparing Unit For Operation
• Instructions to install 15HP Blower (Lift truck required to hoist motor) Square Blower Plate Panel Blower Bolts Housing 1. Unbolt and remove square panel, unbolt and remove blower plate. 2. Inside the blower housing, fasten 2 bolts attaching the scroll to the wet collector. 3. -
Page 9: Section 4 - Operation
• Do not use product without first confirming if a Spark Arrestor is required and installed for the type of dust, or fumes you are extracting and/or collection. If you are unsure, call a Diversitech representative at 1-800-361-3733. 4.2 Controls... -
Page 10: Principles Of Operation
4.3 Principles of Operation This product is designed to capture potentially combustible dust particulate from certain industrial applications using a wet filtration process. When operating, air and dust is drawn into the table, passes through installed ducts, into the Wet Dust Collector’s filtration system, and then finally exhausted out the top discharge. -
Page 11: Alarms
High level: if the water level reaches the high level set point set from the interface for 5 seconds or more. The alarm will remain until the situation is corrected. Level Set Point: CAUTION: This should only be done in consultation with an authorized Diversitech technician! The following steps have been done at the factory and should not need adjustment Initial Set Point Adjustment if the PLC has been factory reset At the initial star-up, the set point will be at 0. -
Page 12: Section 5 - Maintenance & Troubleshooting
SECTION 5 - MAINTENANCE & TROUBLESHOOTING 5.1 To Maintain this Product Safely • Read and understand SECTION 1: Safety Precautions and SECTION 4: Operation before maintenance. • Do not breathe the dust collected from product while changing/cleaning filters or performing maintenance on this product. -
Page 13: Routine Maintenance Schedule
5.3 Routine Maintenance Schedule Whenever several inches of dust buildup inside the wet collector water tank, it is necessary to remove the material as soon as possible. Depending on application dust loading, The Wet Collector may needs to be maintained daily. Cleaning Instructions: 1. -
Page 14: Troubleshooting Procedure
Fill to indicated indicated level level if necessary CORRECT Air Flow Restricted Call for Service Call for Service 1(800)361-3733 1(800)361-3733 support@diversitech.ca support@diversitech.ca Check/clean pre filters and ducts between table and scrubber Check/clean Air Flow scrubber panel Restricted filter Air Flow... -
Page 15: Appendix 1A - Electrical Diagram Manual-Water Level
APPENDIX 1A - ELECTRICAL DIAGRAM MANUAL-WATER LEVEL [230/460/575V] 3-Phase Power ELECTRIC Disconnect power before performing any maintenance on unit, including filter SHOCK inspection. The input power to this unit is high voltage, and touching any live electrical parts can cause fatal shocks or severe burns. Do not touch live electrical parts. HAZARD... -
Page 16: Appendix 1B - Setting The Sensing Window
APPENDIX 1B - SETTING THE SENSING WINDOW Setting the Sensing Window Note: For manual setup use the external contact in place of button G. Install accessory XXZPB100 Remove all objects from the sensor’s field of detection Align the sensor with the object to be detected Push and hold the setup button (G) until the bicolor LED (D) rapidly flashes green Releases the button. -
Page 17: Appendix 2 - Hepa Filter, Temperature Sensors, And Exhaust Fan Operation
APPENDIX 2 - HEPA FILTER, TEMPERATURE SENSORS, & EXHAUST FAN OPERATION Exhaust Fan Exhaust fans are configured to operate the fan only once the main blower is “off”. Once activated the exhaust fan pushes open a damper and exhaust any air from the collector. To ensure that the fan is safely operating, a current sensor determines if the fan motor is properly operating. Should the fan stop, an audible and visual alarm will be activated. -
Page 18: Appendix 3 - Maintenance Record
APPENDIX 3 - MAINTENANCE RECORD Diversitech Inc. authorizes this page to be photocopied or otherwise reproduced as needed for management of maintenance records. MANUFACTURER: DIVERSITECH INC. MODEL N° WET COLLECTOR SERIAL N° SERVICE LOCATION: CONTROL N° Date Description of Service... -
Page 19: Notes
NOTES... -
Page 20: Limited Equipment Warranty
Diversitech Inc. will repair or replace, at our option, any defective parts which fail during the warranty period. This warranty is limited to replacement parts ONLY, and does not cover personal liability, property loss, normal wear;...
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Questions and answers
We are working on a system for one of our customers that uses a WX 3000 dust collector. We need price for new filter material and water level sensor. We are also wondering if the XXZPB 100 is suppose to be removed once unit is running. We ar having problems with the unit showing an alarm and shuting off. The filters are extremely dirty and the unit tank has not be cleanned for a long time. Do you have any suggestions