ACME FQ Installation & Maintenance Instructions Manual

ACME FQ Installation & Maintenance Instructions Manual

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INSTALLATION & MAINTENANCE INSTRUCTIONS
Models FQ, FQWBP, FQWCP, FQ-R, FQ-RWBP, FQ-RWCP,
FN, FNWBP, FNWCP, FN-R, FN-RWBP and FN-RWCP
GENERAL SAFETY INFORMATION
WARNING: ROTATING PARTS & ELECTRICAL SHOCK HAZARD
Fans should be installed and serviced by qualified personnel only.
Improper installation can result in electric shock, possible injury due to
coming in contact with moving parts, as well as other potential hazards.
1. Follow all local electrical and safety codes, as well as National
Electrical Code (NEC) and the National Fire Protection Agency
(NFPA), were applicable.
2. Disconnect electric power before working on unit (prior to removal
of guards or entry into access doors).
3. Follow proper lockout/tag out procedures to ensure the unit
cannot be energized while being installed or serviced.
4. Ensure the power cable does not kink or come in contact with oil,
grease, hot surfaces or chemicals. Ensure the power source is
compatible with the equipment.
5. Air that is allowed to move through a non-powered fan will
allow the propeller to rotate, which is referred to as wind-milling.
Impellers should be blocked to prevent rotation when installing or
servicing the fan.
TRANSPORTING
If transporting fan in an open vehicle the propeller should be blocked
to prevent rotation. If not the speed of the air flowing through the fan
may cause the propeller to go above its max safety speed limits which
can damage the fan.
RECEIVING AND INSPECTION
Immediately upon receipt of a shipment, carefully inspect for damage
and shortage. Turn the impeller by hand to see that it turns freely and
does not bind. If any damage and/or shortage is detected or suspected,
the carrier must be asked to conduct an inspection. The consignee's
representative should not accept a shipment without a notation on the
delivery receipt indicating items not delivered or the apparent extent
of damage.
When a shipment is opened and damage is found which was not evi-
dent externally (concealed damage), it is mandatory that the consign-
ee request an immediate inspection by the carrier. Report any damage
to the carrier within 15 days. Failure to report damage within the above
time limit will result in rejection of a claim.
HANDLING
When handling fans and their accessories, always use equipment
and methods that will not cause damage. Fans should be lifted using
slings and padding or spreaders to avoid damage.
CAUTION! Always make sure that all lifting and handling equipment
and techniques conform to current safety standards.
Avoid lifting fans in a way that will bend or distort fan parts. Never pass
slings or timbers through the orifices of fan.
CAUTION! Do not lift by the fan hood. Fans with special coatings or
paints must be protected in handling to prevent damage.
STORAGE
Fans are protected against damage during shipment. If they cannot
be installed and put into operation immediately upon receipt, certain
Read and Save These Instructions
precautions are necessary to prevent deterioration during storage.
Responsibility for integrity of fans and accessories during storage must
be assumed by the user. The manufacturer will not be responsible
for damage during storage. These suggestions are provided solely
as a convenience to the user, who shall make his own decision as to
whether to use any or all of them.
INDOOR: The ideal storage environment for fans and accessories is
indoors, above grade, in a low humidity atmosphere which is sealed to
prevent the entry of blowing dust, rain, or snow. Temperatures should
be evenly maintained at between 70°F and 105°F (wide temperature
swings may cause condensation and "sweating" of metal parts). Win-
dows should be covered to prevent temperature variations caused by
sunlight. Provide thermometers and humidity indicators at several
points and maintain the atmosphere at 40% relative humidity, or lower.
It may be necessary to use trays of renewable desiccant or portable
dehumidifier to remove moisture from the air in the storage enclosure.
Thermostatically controlled portable heaters (vented to outdoors) may
be required to maintain even temperatures inside the enclosure.
CAUTION! Provide fire extinguishers, fire alarms, or emergency re-
sponse communication to protect building and equipment against fire
damage. Be sure that building and storage practices meet all local,
state and federal fire and safety codes.
The following fans or accessories must be stored indoors, in a clean
dry atmosphere:
a. Propeller wall fans not in wall housings.
b. Any fan protected by a cardboard carton.
c. Motors dismounted from fans.
d. Spare wheels or propellers.
e. Belts, sheaves, bushings and other parts when not mounted
on fan.
f.
Boxes, bags or cartons of hardware.
g. Curbs
h. Shutters
Remove any accumulations of dirt, water, ice or snow and wipe dry
before moving to indoor storage. Allow cold parts to reach room tem-
perature to avoid "sweating" of metal parts. Open boxes or cartons.
Remove any accumulated moisture; if necessary use portable electric
heaters to dry parts and packages. Leave coverings loose to permit
air circulation and to permit periodic inspection.
Rotate impeller by hand to distribute bearing grease over the entire
bearing surfaces.
Store at least 3 ½" off the floor on wooden blocks covered with moisture
proof paper or polyethylene sheathing. Provide aisles between parts
and along all walls, to permit air circulation and space for inspection.
OUTDOOR: Fans designed for outdoor use may be stored outdoors,
if absolutely necessary. The storage area should be reasonably level
and drained or ditched to prevent accumulation of water. Fencing and
lighting for security are desirable. Roads or aisles for portable cranes
and hauling equipment are needed. Consider the use of drift fencing
to minimize accumulation of blowing snow or dirt.
The following fans may be stored outdoors, if dry indoor storage space
is not available:
a. Fans intended for outdoor use that are crated in wood.
b. Wall fans installed in wall housings.
All fans must be supported on wooden blocks or timbers above water
or normal snow levels. Provide enough blocking to prevent settling
Form 613163

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Summary of Contents for ACME FQ

  • Page 1 Form 613163 Read and Save These Instructions INSTALLATION & MAINTENANCE INSTRUCTIONS Models FQ, FQWBP, FQWCP, FQ-R, FQ-RWBP, FQ-RWCP, FN, FNWBP, FNWCP, FN-R, FN-RWBP and FN-RWCP GENERAL SAFETY INFORMATION precautions are necessary to prevent deterioration during storage. Responsibility for integrity of fans and accessories during storage must be assumed by the user.
  • Page 2: Inspection And Maintenance During Storage

    into soft ground. Fans should be set in place using the directional 4. Provide a square opening in the wall equal to the outside arrow markings on the crate as a guide. dimensions of the fan. It is preferable to frame in the opening with 2 x 6 material, or similar suitable material or metal channels Locate pieces far enough apart to permit air circulation, sunlight, and adequate for support of fan.
  • Page 3: Mounting Options

    WALL OPENING REQUIREMENTS TABLE 1 MOUNTING OPTIONS RECOMMENDED MIN. DAMPER WALL OPENING SIZE SQUARE NOTE: Fans mounted inside a wall require a different wall opening SQUARE (W.O.) SQUARE size than fans that are mounted directly to the wall, this also applies 14.00 14.00 14.50...
  • Page 4 (Exhaust or Supply (-R) Fans) (Exhaust or Supply (-R) Fans Illustrated is a typical installation for the Acme wall box package Illustrated is a typical installation for the Acme wall collar package (WBP) with fan. Flashing over wall box angles by others. Wall Box fan (WCP).
  • Page 5 2. After 500 operating hours or three months, whichever comes first, Acme’s weather hood is designed to mount directly to the inside flanges tighten set screws to the full recommended torque. on the wall box and wall collar assembly.
  • Page 6 ECM MOTOR WIRING FOR GENTEQ MOTORS ONLY USING THE FSC-1 CONTROLLER - Speed control may be mounted up to 100 ft away from fan Hold down center button to access menu. Use arrows to navigate & apply these settings: APPS to 0-10 tYPE to tC42 rE to LoCL Once out of menu use...
  • Page 7 ECM Motor Wiring 2 Speed Remote Speed Control for GENTEQ Motors only Using the FSC-1 Controller - Speed control may be mounted up to 100 ft away from fan Hold down center button to access menu. Use arrows to navigate &...
  • Page 8 FSC-1 DIGITAL CONTROL SETUP Control is only used on ECM motors Overview The FSC-1 is a digital EC motor control. The control has a simple five bu�on interface with a four digit LED display. All programmable parameters can be accessed through the user menu with the five bu�on interface. There are two ECM connectors with modula�ng outputs, one 0-10V output, and one 0-10V DC input.
  • Page 9 / US Motor GENTEQ Page 9...
  • Page 10: General Safety Information

    This section applies only to Baldor EC Motor Part Number: DV3302SA01 (924748) 2 HP Please read and save these instructions for future reference. Read WARNING: Motor circuit may have high voltage present whenever AC carefully before attempting to assemble, install, operate or maintain power is applied, even when motor is not rotating.
  • Page 11: Installation

    Thermal Protection Reversible Rotation Motor software limits motor current to prevent an overheating condition. The motor shaft rotation is set at factory and no adjustments are need- If motor temperature increases above the protection limit, a thermal ed. If a replacement motor is ordered make sure the motor rotation switch provides final protection to prevent a fire.
  • Page 12 Single Phase Power Requirements Nominal AC Voltage Minimum AC Volts Maximum AC Volts Input A Output A 11.05 5.29 Note: Internally, the Speed Controller provides 240VAC 3 phase at 8kHz switching frequency to the motor. Speed Dial Wiring Diagrams Mounted Speed Dial – (See Figure 16) Standard potentiometer speed (HI) speed on the speed controllers based on the dial settings.
  • Page 13: Remote Potentiometer

    Remote/Dual Potentiometer or Building Supplied Controller Motor Control Box FIGURE 17 Green - Ground Line Voltage White 208-230 VAC Black* Single Phase Black 14 AWG White * - Not Used with Building Supplied Controllers Remote Potentiometer Potentiometers mounted up to 100 ft from fan.
  • Page 14: Operation

    Dual Speed Potentiometer Potentiometers and speed selector can be mounted up to 100 ft from fan. Variable Speed FIGURE 19 Speed Select Control Red to Red White to White Black to Black Black White Wired in Field FIGURE 20 Building Supplied Controller Harness White - Common Red - 0-10 VDC Operation...
  • Page 15 This section applies only to Marathon Symax-i Motors. Motor part numbers 924738, 924739, 924740, 924762, 925017, 925018, 925019, 925020. Mounted Speed Dial** – (See Figure 21) Motor will come with a Customer Building Control 0-10 VDC input – (See Figure 24) Cus- prewired control cable and wired to a mounted potentiometer dial tomer supplies 0-10 VDC input to control motor speed.
  • Page 16 FIGURE 23 Dual Speed Potentiometer Potentiometers and speed selector can be mounted up to 100 ft from fan. Variable Speed Speed Select Control Red to Red White to White Black to Black Black White Wired in Field FIGURE 24 Building Supplied Control Red - 0-10 VDC White - Common +10V...
  • Page 17: Parts List Legend

    Direct Drive Exploded View FIGURE 25 PARTS LIST LEGEND Description Qty. Description Qty. Propeller Motor Mounting Nuts Orifice Frame Assembly Frame Mounting Bolts Motor Frame Mounting Nuts Motor Mounting Bolts Page 17...
  • Page 18: Terms And Conditions Of Sale

    Company’s quotation, sales order acknowledgment and invoice. WARNING Acme products are designed and manufactured to provide reliable performance but they are not guaranteed to be 100% free of defects. Even reliable products will experience occasional failures and this possibility should be recognized by the Purchaser and all End Users.

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