1. Manuals
  2. Brands
  3. Doka Manuals
  4. Protection Device
  5. Xclimb 60
  6. Instructions for assembly and use

Doka Xclimb 60 Instructions For Assembly And Use

Automatic climbing formwork
Hide thumbs
Table of Contents

Advertisement

Quick Links

-
999801002
02/2017
en-GB
The Formwork Experts.
Automatic climbing formwork
Xclimb 60
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten
98010-252-01

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Xclimb 60 and is the answer not in the manual?

Questions and answers

Summary of Contents for Doka Xclimb 60

  • Page 1 999801002 02/2017 en-GB The Formwork Experts. Automatic climbing formwork Xclimb 60 User Information Instructions for assembly and use (Method statement) © by Doka GmbH, A-3300 Amstetten 98010-252-01...
  • Page 2 User Information Automatic climbing formwork Xclimb 60 999801002 - 02/2017...

  • Page 3: Table Of Contents

    User Information Automatic climbing formwork Xclimb 60 Contents Introduction Elementary safety warnings Eurocodes at Doka Doka services Several utilisations – one system System description System overview Functional principle System dimensions Possible formwork systems Schematic workflow of climbing phases Structural design...

  • Page 4: Introduction

    This booklet is aimed at all persons who will be work- This booklet can also be used as a generic method ing with the Doka product or system that it describes. statement or incorporated with a site-specific It contains information on the standard design for method statement.
  • Page 5 ▪ When stripping out the formwork, never use the ▪ It is strictly forbidden to weld Doka products – in par- crane to break concrete cohesion. Use suitable tools ticular anchoring/tying components, suspension such as timber wedges, special pry-bars or system components, connector components and castings features such as Framax stripping corners.
  • Page 6 Introduction User Information Automatic climbing formwork Xclimb 60 Transporting, stacking and storing Symbols used ▪ The following symbols are used in this booklet: Observe all regulations applying to the handling of formwork and scaffolding. In addition, the Doka ☞ slinging means must be used - this is a mandatory Important note requirement.
  • Page 7 Doka Form- work Instructor or other authorised technician. ☞ Doka puts the quality and safety of all of its formwork ▪ All persons who are going to put the Auto- products first.

  • Page 8: Eurocodes At Doka

    The safety level remains the same! In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.
  • Page 9 User Information Automatic climbing formwork Xclimb 60 Introduction 999801002 - 02/2017...

  • Page 10: Doka Services

    User Information Automatic climbing formwork Xclimb 60 Doka services Support in every stage of the project Doka offers a broad spectrum of services, all with a sin- gle aim: to help you succeed on the site. Every project is unique. Nevertheless, there is one thing that all construction projects have in common –...
  • Page 11 User Information Automatic climbing formwork Xclimb 60 Introduction The advantages for you thanks to professional advice and consulting ▪ Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork...

  • Page 12: Several Utilisations - One System

    Innovative climbing formwork for safe, fast reposition- ing by crane. 98010-252-01 This manual deals with Automatic climbing formwork Xclimb 60 only (i.e. not with either of the variants shown at right). 98011-200-01 Follow the directions in the 'Guided climbing formwork Xclimb 60' User Information booklet!

  • Page 13: System Description

    Hydraulic repositioning The Doka automatic climbing formwork Xclimb 60 is a system in which the entire unit is structure-guided at all The Automatic climbing formwork Xclimb 60 is inde- times, even while being repositioned.

  • Page 14: System Overview

    System overview A Guiding shoe Xclimb 60 rigid B Vertical profile Xclimb 60 top 2.48m C Vertical profile Xclimb 60 bottom 5.20m or Vertical profile Xclimb 60 bottom 7.15m D Rod connector Xclimb 60 E Vertical waling MF 3.00m or Vertical waling MF 4.50m...
  • Page 15 Note: The illustrations in this document are shown with the ▪ The Horizontal profile Xclimb 60 2.45m is used for double-acting hydraulic system. The single-acting constructing the main working platform, and carries hydraulic system is described in a chapter of its own.

  • Page 16: Functional Principle

    System description User Information Automatic climbing formwork Xclimb 60 Functional principle Hydraulic repositioning The unit for repositioning is raised by repeated extension and retraction of the hydraulic cylinders. Lower the unit for reposition- Lifting mechanisms mesh The repositioned unit is...
  • Page 17 User Information Automatic climbing formwork Xclimb 60 System description Lifting by crane Crane-lift the unit for repo- Lower the unit for reposi- sitioning into the desired tioning until the climbing Unit for repositioning is in position. The repositioned unit is in its cams are resting on the pres- starting position.

  • Page 18: System Dimensions

    System description User Information Automatic climbing formwork Xclimb 60 System dimensions Start-up zone Typical zone Pouring platform Level '+1' 2450 2450 Working platform Level '0' Suspended plat- form 98010-203-01 Level '-1' Dimensions in mm a ... height of casting section: 2700 - 4500 mm 2000 b ...

  • Page 19: Possible Formwork Systems

    User Information Automatic climbing formwork Xclimb 60 System description Possible formwork systems Timber-beam formwork Framed formwork e.g. Large-area formwork Top 50 e.g. Framed formwork Framax Xlife For more information, see the 'Framed form- For more information, see the 'Large-area form- work Framax Xlife' User Information booklet.

  • Page 20: Schematic Workflow Of Climbing Phases

    System description User Information Automatic climbing formwork Xclimb 60 Schematic workflow of climbing phases Start-up phases 98010-249-01 9801 1-273 98010-306-01 98010-245-01 1st section is poured. The climbing scaffold and form- 3rd section is poured. The suspended platforms are work are mounted.

  • Page 21: Structural Design

    User Information Automatic climbing formwork Xclimb 60 Structural design Structural design Loading data Imposed loads Service loads Permitted live load per vertical profile: ▪ when anchored: 15 kN ▪ during repositioning: 10 kN Note: The sum of the service loads on all platforms must not...

  • Page 22: Structural Design

    Structural design User Information Automatic climbing formwork Xclimb 60 Structural design Influence width of the vertical profiles ➤ If wind speeds > 72 km/h are likely, and when work finishes for the day or before pro- longed work-breaks, move the travelling unit forward (together with the formwork) until it 4.50...
  • Page 23 User Information Automatic climbing formwork Xclimb 60 Structural design Dimensioning the sideguard where universal climbing cone is more than 250 mm below top of concrete components to EN 12811 ➤ When determining the influence width, add the differ- ence (b – 250 mm) to the actual formwork height.
  • Page 24 Structural design User Information Automatic climbing formwork Xclimb 60 ☞ Guard rails on the working platform Important note: The stated influence widths only apply if there is a formwork unit on the working platform. The guard rails on the working platform can be erected...
  • Page 25 User Information Automatic climbing formwork Xclimb 60 Structural design Intermediate railings Max. influence width per handrail-post upright Handrail post SK 2.00m with Multi-purpose waling WS 10 with Corner connecting plate SK Handrail-post shoe SK (broadside) Scaffold tube Guard-rail board Full-area enclosure...
  • Page 26 Structural design User Information Automatic climbing formwork Xclimb 60 Narrowside handrail post Max. influence width per handrail-post upright Handrail post SK 2.00m with Handrail-post shoe SK (narrowside) Full-area enclo- Scaffold tube Guard-rail board sure 98010-325-01 98010-325-02 98010-325-03 Height of guard- rail boards 15 cm 20 cm...
  • Page 27 User Information Automatic climbing formwork Xclimb 60 Structural design Other ways of erecting guard rails Mounting handrail posts to deck-boards ☞ Important note: Max. influence width per handrail-post upright ➤ Screw planks to the underside of the deck- Screw-on handrail post 1.50m boards to distribute the loads.
  • Page 28 98010-3 -0 64 1 a ... height of intermediate rail- a ... height of intermediate rail- ings ings 4.00 E Intermed. suspension profile Xclimb 60 3.70m or Intermed. suspension profile Xclimb 60 4.70m 3.50 Wind pressure [kN/m p, net (Ze) 2.21 1.70...
  • Page 29 User Information Automatic climbing formwork Xclimb 60 Structural design 999801002 - 02/2017...

  • Page 30: Anchoring On The Structure

    ... Size of stop anchor plate: 90 mm - On the suspension point – for safe fixing of the WARNING Guiding shoe Xclimb 60 rigid and thus of the whole climbing unit. The short Stop anchor 20.0 11.5cm 90 has a ▪...
  • Page 31 User Information Automatic climbing formwork Xclimb 60 Anchoring on the structure Opposite anchoring points Anchor points with no offset Anchor points with no offset are prepared using the Stop anchor double-ended 20.0. Note: If the wall thickness is less than twice the installation...
  • Page 32 Anchoring on the structure User Information Automatic climbing formwork Xclimb 60 Preparing the positioning point Positioning point with Cone screw B 7cm (with hole drilled through form-ply) WARNING How to mount: ➤ Always screw the Stop anchor into the Uni- ➤...
  • Page 33 User Information Automatic climbing formwork Xclimb 60 Anchoring on the structure Positioning point with Positioning clamp M30 Form-ply protection (with hole drilled through form-ply) The Form-ply protector 32mm protects the form-ply from damage around the positioning point. This is a...
  • Page 34 Before pouring, check all positioning points and sus- For special applications only, when it is not possible to pension points once again. drill through the form-ply (e.g. where there are Doka ▪ The axis of the universal climbing cone beams or formwork panel frame profiles directly behind must be at right angles to the surface of the the positioning point).
  • Page 35 User Information Automatic climbing formwork Xclimb 60 Anchoring on the structure Preparing the suspension point ➤ Insert the safety pin into the guiding shoe until it is fully engaged. ➤ Screw a Cone screw B 7cm into the Universal climb- ing cone.
  • Page 36 Anchoring on the structure User Information Automatic climbing formwork Xclimb 60 Retrofitting a safe suspension point Glue in a threaded rod Drilling a hole for the suspension point through the wall 8010 404-01 A Guiding shoe Xclimb 60 rigid B Retrofit kit, suspension point type A SK M30 C Adhesive The manufacturer of the anchorage (e.g.
  • Page 37 User Information Automatic climbing formwork Xclimb 60 Anchoring on the structure Extension shoes SK for wall-returns Assembly Mounting Extension shoes SK 5cm Extension shoes SK are fitted as spacers between the ☞ wall and the guiding shoe. ☞ Important note: The choice of which Extension shoes SK to use ➤...
  • Page 38 Anchoring on the structure User Information Automatic climbing formwork Xclimb 60 ➤ Tighten the Cone screw B 7cm. A tightening torque Mounting Extension shoes SK 10 - 30cm of 100 Nm (20 kg, assuming a ratchet-length of ➤ Fix the Extension shoes onto the Universal climbing approx.

  • Page 39: Operating The Formwork

    User Information Automatic climbing formwork Xclimb 60 Operating the formwork Operating the formwork Closing the formwork ➤ After adjusting the formwork elements, tighten the This section only deals with how to operate the pressure wedges (A) . formwork. For details of how to tie the formwork,...

  • Page 40: Opening The Formwork

    Operating the formwork User Information Automatic climbing formwork Xclimb 60 Opening the formwork ➤ ➤ Remove the fixings from positioning points where a By operating the ratchets simultaneously, roll back hole had to be drilled through the form-ply. the travelling units (together with the formwork).

  • Page 41: Plumbing & Aligning The Formwork

    User Information Automatic climbing formwork Xclimb 60 Operating the formwork Plumbing & aligning the formwork Adjusting the formwork Vertical adjustment ➤ Turn both adjusting spindles. In order to permit exact adjustment of the formwork ele- ments in relation to one another and to the structure, they are adjustable in both the vertical and the horizon- tal.

  • Page 42: Start-Up Phases

    User Information Automatic climbing formwork Xclimb 60 Start-up phases Starting up The modular design of the Xclimb 60 system means that many different combinations are possible. Depending on the project, the actual design may thus differ very greatly from the basic type described here.

  • Page 43: 1St Casting Section

    User Information Automatic climbing formwork Xclimb 60 Start-up phases 1st casting section ➤ Apply concrete release agent and set up one side of the formwork. ➤ Mount the positioning points. ➤ Place the reinforcement. ➤ Set up the opposing formwork and place the ties.

  • Page 44: 2Nd Casting Section

    ➤ Attach the chains mounted on the lifting beam to the ➤ Mount the Guiding shoes Xclimb 60 (see the section front and rear crane hoisting points (see the section headed 'Anchoring on the structure'). headed 'Lifting by crane').
  • Page 45 B Safety clip C Guide cheek The guide cheeks (C) of the Guiding shoes Xclimb 60 must reach over the flange of the profile. The safety clips (B) must be bolted next to the guide cheeks in the guide tube (A) .
  • Page 46 Start-up phases User Information Automatic climbing formwork Xclimb 60 ➤ Adjust dimension 'b' as per shop drawing / assembly Formwork: plan, using the adjusting spindle (see the section ➤ Attach the crane suspension tackle to the lifting headed 'Plumbing & aligning the formwork').
  • Page 47 ➤ Pour the 2nd section. 98010-229-01 Anchorage point for personal fall-arrest systems (PFAS) A Personal fall-arrest system (PFAS – e.g. Doka personal fall- arrest set) B Connecting pin 25cm + Spring cotter 5mm C Vertical waling MF 98010-245-01 b ... min. 250 mm Making it impossible to use any of the forbidden c ...

  • Page 48: 3Rd And 4Th Casting Sections

    3rd casting section Preparing new guiding shoes ➤ Mount the Guiding shoes Xclimb 60 (see the section headed 'Anchoring on the structure'). ➤ Move the pressure bolts on the guiding shoes into the appropriate position.
  • Page 49 Hang the working platform into place on the pressure bolts of the top guiding shoes. 98010-246-01 ➤ Bolt the Backstruts Xclimb 60 to the backstrut con- nector with D25/99 head bolts, and secure these with 6x42 linch pins. 98010-286-02 98010-308-02...
  • Page 50 Start-up phases User Information Automatic climbing formwork Xclimb 60 Pouring ➤ Apply concrete release agent and set up one side of the formwork. ➤ Mount the positioning points. ➤ Place the reinforcement. ➤ Close the formwork and tie it. ➤...
  • Page 51 (see the section Preparing new guiding shoes headed 'Lifting by crane'). ➤ Mount the Guiding shoes Xclimb 60 (see the section ➤ Pivot the guide cheeks of the bottom guiding shoes headed 'Anchoring on the structure').
  • Page 52 Start-up phases User Information Automatic climbing formwork Xclimb 60 ➤ ➤ Raise the entire unit until the top climbing cam has Lower the unit for repositioning until the climbing risen max. 10 cm past the activated pressure bolt in cams are resting on the pressure bolts in the top the top guiding shoe.
  • Page 53 User Information Automatic climbing formwork Xclimb 60 Start-up phases ➤ Check the distance between the guiding shoe and Pouring the platform decking. ➤ Apply concrete release agent and set up one side of the formwork. ➤ Mount the positioning points.
  • Page 54 Hang the working platform into place on the pressure bolts of the top guiding shoes. Preparing new guiding shoes ➤ Mount the Guiding shoes Xclimb 60 (see the section headed 'Anchoring on the structure'). ➤ Move the pressure bolts on the guiding shoes into the appropriate position.
  • Page 55 User Information Automatic climbing formwork Xclimb 60 Start-up phases Pouring ➤ Apply concrete release agent and set up one side of the formwork. ➤ Mount the positioning points. ➤ Place the reinforcement. ➤ Close the formwork and tie it. ➤...
  • Page 56 98010-303-01 b ... project-specific Preparing new guiding shoes ➤ Mount the Guiding shoes Xclimb 60 (see the section headed 'Anchoring on the structure'). ➤ Pivot the guide cheeks to the rear. ➤ Move the pressure bolts on the guiding shoes into the appropriate position.
  • Page 57 User Information Automatic climbing formwork Xclimb 60 Start-up phases ➤ ➤ Lift the working platform to the pre-assembled sus- Bolt the Backstruts Xclimb 60 to the backstrut con- pended platforms. nector with D25/99 head bolts, and secure these with 6x42 linch pins. 98010-246-02 ➤...
  • Page 58 2nd and 3rd casting sections to the front. The guide cheeks (G) of the Guiding shoes Xclimb 60 must reach over the flange of the profile. The safety clips (F) must be bolted next to the guide cheeks in the guide tube (E) .
  • Page 59 User Information Automatic climbing formwork Xclimb 60 Start-up phases ➤ Bolt the vertical profiles together with D25/135 head Pouring bolts, and secure these with 6x42 linch pins. ➤ Apply concrete release agent and set up one side of the formwork.

  • Page 60: Repositioning

    Repositioning User Information Automatic climbing formwork Xclimb 60 Repositioning Hydraulic repositioning Instructions for safe resetting of the entire unit ☞ Important note: ▪ Before repositioning: Remove any loose items from the formwork and platforms, or secure them firmly. ▪ Max. wind speed during repositioning: 72 km/h.
  • Page 61 User Information Automatic climbing formwork Xclimb 60 Repositioning Initial situation 92810-247-01 Hydraulic climbing of one repositionable unit 92810-247-02 Horizontal repositioning of the barriers and hydraulic components 92810-247-03 A Warning sign 'No entry' 300x300mm B Hydraulic unit Xclimb 60 V45 50/60Hz...
  • Page 62 User Information Automatic climbing formwork Xclimb 60 Anchorage points for personal fall arrest systems (PFAS) Working platform '0' A Personal fall-arrest system (PFAS – e.g. Doka personal fall- arrest set) B Connecting pin 25cm + Spring cotter 5mm C Vertical waling MF Suspended platform '-1' A Personal fall-arrest system (PFAS –...
  • Page 63 User Information Automatic climbing formwork Xclimb 60 Repositioning Preparing the suspension point ➤ Place the lifting mechanism up against the vertical profile. ➤ Mount the Guiding shoes Xclimb 60 (see the section headed 'Anchoring on the struc- ture'). ➤ Move the pressure bolts on the guiding shoes into the appropriate position.
  • Page 64 Do not attempt to extend the length by coupling hoses together! ➤ Route the hydraulic hoses to the hydraulic cylinders. ➤ Connect the Pairs of hydraulic hoses Xclimb 60 DA to the hydraulic cylinders. 92810-2 -0 38 2 92810-247-09...
  • Page 65 User Information Automatic climbing formwork Xclimb 60 Repositioning Repositioning operation To quickly further retract the now unloaded cyl- inders, release the lever on the unit and then slowly push it down, but not all the way. ➤ Start up the hydraulic unit.
  • Page 66 Immediately fit the protective caps as soon as the connection has been broken. ➤ If necessary, use the backstrut adjusting unit to align the vertical profile with the Guiding shoe Xclimb 60. 92810-2 -0 38 2 A Hydraulic cylinder Xclimb 60 DA...
  • Page 67 User Information Automatic climbing formwork Xclimb 60 Repositioning ➤ Remove the hydraulic cylinders together with the lift- ing mechanism and move the entire assembly to the next unit for lifting. 98010-260-04 In preparation for transport, hook the hydraulic cylinders to the hydraulic unit and secure them in position.
  • Page 68 Repositioning User Information Automatic climbing formwork Xclimb 60 Dismounting the guiding shoes and universal climbing cones that are no longer needed WARNING Prevent parts from falling off during removal of the guiding shoes! ➤ If there is an opening in the platform decking, the guiding shoe must be secured through- out the removal procedure.
  • Page 69 User Information Automatic climbing formwork Xclimb 60 Repositioning Precautions on unsymmetrical On unsymmetrical platform configurations (e.g. plat- forms with corner transitions) or where the left and right platforms vertical profiles of a climbing unit are spaced closely together, the diagonal bracing must be made as fol-...

  • Page 70: Lifting By Crane

    Repositioning User Information Automatic climbing formwork Xclimb 60 Lifting by crane Instructions for safe resetting of the entire unit ☞ Important note: ▪ For repositioning the unit by crane, a lifting beam must be used. ▪ Before repositioning: Remove any loose items from the formwork and platforms, or secure them firmly.
  • Page 71 Front crane hoisting point Rear crane hoisting point A Bolt of Horizontal profile Xclimb 60 2.45m B Lifting set Xclimb 60 98010-403-03 A Warning sign 'No entry' 300x300mm...
  • Page 72 Repositioning User Information Automatic climbing formwork Xclimb 60 Crane slinging ➤ Attach the chains mounted on the lifting beam to the front and rear crane hoisting points. Vertical profile not guided Vertical profile guided (typical sequence) If the unit for repositioning is not yet being guided in the...
  • Page 73 Hoist the unit for repositioning up to the next section. ➤ Detach the repositioned unit from the crane. Preparing new guiding shoes ➤ Mount the Guiding shoes Xclimb 60 (see the section WARNING headed 'Anchoring on the structure'). Prevent parts from falling off when dismounting ➤...

  • Page 74: Assembly

    Secure the Travelling gear SK with the fixing- wedge. a ... centre-to-centre distance x = y ... diagonals Mount the Lifting set Xclimb 60 in the position A Horizontal profile Xclimb 60 2.45m shown here, and secure with 6x42 linch pins. ☞...
  • Page 75 Determine the position of the manhole in the deck- zontal profiles. ing. ➤ Fasten deck-boards to the Doka beams with Torx TG Projecting, wider sections of platform are often 6x90 A2 universal countersunk screws. the best position for a manhole.
  • Page 76 Assembly User Information Automatic climbing formwork Xclimb 60 Mounting the railing Mounting the intermediate railings Where there are large influence widths, it is necessary ➤ Bolt the Universal railings into the horizontal profiles to mount intermediate railings (see 'Structural design').
  • Page 77 User Information Automatic climbing formwork Xclimb 60 Assembly Sideguards on exposed platform-ends Attaching scaffold tubes On corner configurations, suitable side protection must ➤ Mount scaffold tubes to the Universal railings SK be provided on the narrowsides of the working plat- using U-bolts 52 155mm.
  • Page 78 98010-226-01 a ... height of temporary support: min. 2.25 m D Pressure strut SK 2.37m E Backstrut connector Xclimb 60 F Temporary support (e.g. Doka load-bearing tower Staxo 100) 98010-227-01 A Vertical profile Xclimb 60 top 2.48m B Bracing C Travelling gear SK 0.95m G Lifting beam 110kN 1.80m...
  • Page 79 User Information Automatic climbing formwork Xclimb 60 Assembly 999801002 - 02/2017...

  • Page 80: Assembling The Suspended Platforms

    User Information Automatic climbing formwork Xclimb 60 Assembling the suspended platforms Overview of assembly steps 98010-298-01 1. Lay down the Vertical profiles Xclimb 60. 2. Mount the Rod connectors Xclimb 60. 3. Mount the bracing tubes. 4. Mount the Assembly roller Xclimb 60.
  • Page 81 = y ... diagonals A Vertical profile Xclimb 60 bottom Mounting the Rod connectors Xclimb 60 ➤ Bolt the Rod connectors Xclimb 60 to the planned positions on the vertical profile. Insert the bolts from above, as shown. 98010-298-02 Width-across 24 mm...
  • Page 82 A Horizontal profile Xclimb 60 2.00m B Doka beam H20 C Beam screw S 8/70 ➤ Fasten deck-boards to the Doka beams with Torx TG 6x90 A2 universal countersunk screws. n ... 1200 mm o ... 1000 mm E Handrail post SK 2.00m...
  • Page 83 H Backstrut adjusting unit Xclimb 60 98010-236-02 F Rod connector Xclimb 60 ➤ Bolt the Pressure strut Xclimb 60 into the horizontal profile and the rod connector with D25/135 head bolts, and secure these with 6x42 linch pins. 98010-236-01 G Pressure strut Xclimb 60 1.87m ➤...
  • Page 84 E Handrail post SK 2.00m ➤ Pin D25/135 head bolts into the Horizontal profile 98010-23 -0 Xclimb 60 1.50m and secure them with 6x42 linch pins. b ... 30 mm c ... 600 mm A Horizontal profile Xclimb 60 1.50m...
  • Page 85 User Information Automatic climbing formwork Xclimb 60 Assembly ➤ Attach the crane suspension tackle to the head bolts D25/135 in the horizontal profiles. ➤ Lift Suspended platform -2 to the vertical profile. 98010- ➤ Bolt the suspended platform to the rod connectors with D25/135 head bolts, and secure these with 6x42 linch pins.
  • Page 86 Mounting backstruts with bracing the enclosure and enclosure ➤ Bolt both ends of the Suspension profile Xclimb 60 to ➤ Prepare squared timbers on which to place the Back- the Horizontal profiles Xclimb 60 and secure the struts Xclimb 60.
  • Page 87 User Information Automatic climbing formwork Xclimb 60 Assembly 999801002 - 02/2017...

  • Page 88: Mounting The Travelling Unit

    Assembly User Information Automatic climbing formwork Xclimb 60 Mounting the travelling unit Setting the adjusting spindle Mounting the scaffold-tube bracing ➤ Lay down the Vertical walings MF, spaced apart by Tools needed: the exact centre-to-centre distance. ▪ Reversible ratchet 1/2"...
  • Page 89 User Information Automatic climbing formwork Xclimb 60 Assembly Mounting the Plumbing spindle MF Note: To make it possible to mount the ladders providing ➤ Pin the yellow galvanised end of the Plumbing spin- access to the pouring platforms, the scaffold tubes dle MF into the Vertical waling MF with a D25/151 must be mounted in the positions shown.

  • Page 90: Mounting The Formwork

    Assembly User Information Automatic climbing formwork Xclimb 60 Mounting the formwork Timber-beam formwork Framed formwork e.g. Large-area formwork Top 50 e.g. framed formwork Framax Xlife Follow the directions in the 'Large-area form- Follow the directions in the 'Framed formwork work Top 50' User Information booklet!
  • Page 91 User Information Automatic climbing formwork Xclimb 60 Assembly Sideguards on exposed platform- Mounting the pouring platform ends ➤ Attach Framax brackets and mount deck-boards. ➤ Also mount guard-rail boards, except where they On pouring platforms that do not completely encircle...

  • Page 92: Dismantling

    Dismantling User Information Automatic climbing formwork Xclimb 60 Dismantling ☞ ➤ Unscrew the bolted connection between the Plumb- Important note: ing spindle MF and the Travelling gear SK. ▪ A hard, flat, firm surface is needed! ▪ Provide a sufficiently large dismantling space.
  • Page 93 User Information Automatic climbing formwork Xclimb 60 Dismantling Lifting the scaffold unit off the ➤ Gently raise the entire unit by crane, and move it away from the building. structure ➤ Remove any loose items from the formwork and plat- forms.

  • Page 94: General Remarks

    Variant 1: Connect branch lines directly to the with one hydraulic unit. Optionally, 8 Hydraulic cylin- hydraulic unit ders Xclimb 60 DA can be operated with the Hydraulic distributor Xclimb 60 V45. Possible ways of controlling the hydraulic cylinders: ▪...
  • Page 95 4 hydraulic cylinders. unit at the same time. A Hydraulic unit Xclimb 60 V45 50/60Hz B Pair of hydraulic hoses Xclimb 60 DA C Hydraulic cylinder Xclimb 60 DA D Lifting mechanism B Xclimb 60 A Hydraulic unit Xclimb 60 V45 50/60Hz...
  • Page 96 User Information Automatic climbing formwork Xclimb 60 Variant 2: Position Hydraulic distributor Xclimb 60 Line distributors enable a second Hydraulic dis- V45 on the unit for repositioning tributor Xclimb 60 to be positioned on the unit for repositioning. Consequently, up to 8 hydraulic cylinders can Note: be operated by one unit at the same time.
  • Page 97 D Flatface BG2 sleeve use the Lifting mechanism B Xclimb 60 only! ☞ ▪ On the Protection screen Xclimb 60, it is also Important note: possible to use the Lifting mechanism For each Hydraulic cylinder Xclimb 60 DA, use Xclimb 60.
  • Page 98 One hydraulic unit is sufficient to power up to 4 Hydrau- lic cylinders Xclimb 60 or Hydraulic cylinders B Xclimb 60. A Hydraulic cylinder Xclimb 60 or Hydraulic cylinder B Xclimb 60 B Lifting mechanism B Xclimb 60 92810-804 ☞...
  • Page 99 User Information Automatic climbing formwork Xclimb 60 General remarks Connecting up the hydraulic cylinders ➤ Position the hydraulic unit on the adjacent, non- climbing Suspended platform '-1'. ☞ Important note: ➤ To ensure that the hydraulic cylinders move smoothly in sync, there must always be iden-...

  • Page 100: Access Systems

    General remarks User Information Automatic climbing formwork Xclimb 60 Access systems Ladder system XS For safe up-and-down access between platforms. 98010-305-01 a ... min. 1 m b ... height of section c ... wheel-through access opening for hydraulic unit, min. 730 mm d ...
  • Page 101 User Information Automatic climbing formwork Xclimb 60 General remarks Mounting the ladders to the pouring platforms Mounting the ladders to the working platform and to the suspended platforms For details of how to attach the ladders to the formwork, see the User Information booklets on casting-section heights of up to 3.40 m...
  • Page 102 General remarks User Information Automatic climbing formwork Xclimb 60 Manhole lid The grain of the face layer of the manhole lid should run parallel to the longer side of the lid. An alternative way of providing a platform manhole is to construct a hinged manhole lid.
  • Page 103 User Information Automatic climbing formwork Xclimb 60 General remarks on casting-section heights of over 3.40m Telescoping ladder extension (for adjusting to ground level) Manhole B 70/60cm ➤ To telescope the ladders past one another, lift the For details of how to mount the manhole, see 'Assem- safety latch (I) on the ladder (B) and fix the Ladder bling the working platform'.
  • Page 104 General remarks User Information Automatic climbing formwork Xclimb 60 Suspended stair tower 250 The Suspended stair tower 250 ensures safe up-and- down access to the climbing scaffold. The suspended stair tower and the climbing scaffold are raised jointly from one casting section to the next.

  • Page 105: Safety Features

    User Information Automatic climbing formwork Xclimb 60 General remarks Safety features Rubber sheets or flaps for openings Closing the gap with a flap of up to 50 mm in the decking Gap between two platforms When planning the platforms, a gap to the wall or to the next platform is allowed for to ensure there is enough play for the lifting operation.

  • Page 106: Design Variants

    User Information Automatic climbing formwork Xclimb 60 Design variants Inclination adjustment -7° inclination The Automatic climbing formwork Xclimb 60 is also suitable for walls with a constant inclination of up to 7°. ☞ Important note: The diagrams shown in the 'Structural design' chapter are not valid for inclined usage situa- tions.
  • Page 107 Pairs of H20 beams One H20 beam U200 section girder To enlarge the striking-distance, the Horizontal profile Max. reaction load per support: Xclimb 60 2.45m must be replaced by the Horizontal 16.0 kN 22.0 kN 26.0 kN profile SKE50 plus 2.70m.
  • Page 108 Torx TG 6x90 A2! ➤ Cut out an opening for the Handrail-post shoe Xclimb 60 in the platform decking. ➤ Bolt the Handrail-post shoe Xclimb 60 onto the deck- boards. c ... 90 mm d ... 190 mm e ... 1835 mm...
  • Page 109 General remarks ➤ Bolt the Connector for intermediate suspension pro- Suspended platform '-1' file Xclimb 60 onto the Handrail-post shoe Xclimb 60 ➤ Cut out an opening for the Handrail-post shoe Xclimb and secure it with a Spring cotter 5 mm.
  • Page 110 User Information Automatic climbing formwork Xclimb 60 ➤ Attach the enclosure to the intermediate suspension Suspended platform '-2' profiles. ➤ Bolt the Handrail-post shoe Xclimb 60 onto the deck- boards. 98010-361-01 98010-361-04 98010-3 -0 64 3 Nuts & bolts etc. required for each Handrail-post shoe Xclimb 60 ▪...
  • Page 111 Torx TG 6x90 A2. The plank must extend across 3 deck-boards and be ➤ Bolt the Handrail-post shoe Xclimb 60 onto the deck- fixed to every deck-board with 4 universal counter- boards. sunk screws Torx TG 6x90 A2! 98010-362-04 Nuts &...
  • Page 112 General remarks User Information Automatic climbing formwork Xclimb 60 Shafts Two climbing units connected by telescopic shaft beams ☞ Important note: ▪ Width of shaft: 2.55 - 4.90 m The diagrams shown in the 'Structural design' ▪ Telescopic shaft beams are used to link the climbing chapter are not valid for shafts.
  • Page 113 User Information Automatic climbing formwork Xclimb 60 General remarks Casting sections of over 4.50 m and Two opposite climbing units up to 6.00 m ▪ Width of shaft: 5.10 - 6.20 m ▪ Size adjustment is accomplished using By arranging extra guiding shoes, it is possible to have - Horizontal profile Xclimb 60 2.45m...

  • Page 114: Transporting, Stacking And Storing

    User Information Automatic climbing formwork Xclimb 60 Transporting, stacking and storing The following instructions must be complied with when To make the Doka skeleton transport box easier to load storing and transporting separate parts or assemblies. and unload, one of its sidewalls can be opened.
  • Page 115 User Information Automatic climbing formwork Xclimb 60 General remarks Doka multi-trip transport box Possible ways of dividing the box Multi-trip transport 1.20x0.80m galv. Lengthways Crossways box partition 1.20m max. 3 partitions 0.80m max. 3 partitions Tr755-200-04 Tr755-200-05 Using Doka multi-trip transport boxes as storage units Max.
  • Page 116 General remarks User Information Automatic climbing formwork Xclimb 60 Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport devices 1.20x0.80m Lifting by crane ☞ ▪ Multi-trip packaging items may only be lifted one at a time. ▪ Use a suitable lifting chain (e.g.
  • Page 117 User Information Automatic climbing formwork Xclimb 60 General remarks Doka accessory box Doka accessory box as transport devices Lifting by crane ☞ ▪ Multi-trip packaging items may only be lifted one at a time. ▪ Use a suitable lifting chain (e.g.

  • Page 118: Component Overview

    Component overview User Information Automatic climbing formwork Xclimb 60 [kg] Article n° [kg] Article n° Component overview [kg] Article n° Guiding shoe Xclimb 60 rigid 19.0 581303000 Vertical profile Xclimb 60 bottom 5.20m 180.0 581307000 Führungsschuh Xclimb 60 starr Vertical profile Xclimb 60 bottom 7.15m 238.0 581306000...
  • Page 119 User Information Automatic climbing formwork Xclimb 60 Component overview [kg] Article n° [kg] Article n° Pressure strut SK 2.37m 22.9 581320000 Backstrut Xclimb 60 3.45m 59.1 581332000 Druckstrebe SK 2,37m Backstrut Xclimb 60 4.50m 72.9 581331000 Rückenstrebe Xclimb 60 Galvanised Galvanised Pressure strut Xclimb 60 1.87m...
  • Page 120 Component overview User Information Automatic climbing formwork Xclimb 60 [kg] Article n° [kg] Article n° Handrail-post shoe Xclimb 60 7.9 581359000 Vertical waling MF 3.00m 76.8 580658000 Geländerschuh Xclimb 60 Vertical waling MF 4.50m 123.8 580663000 Fahrriegel MF Galvanised Length: 33 cm...
  • Page 121 User Information Automatic climbing formwork Xclimb 60 Component overview [kg] Article n° [kg] Article n° Universal bracket 90 30.4 580476000 Doka beam H20 top N 1.80m 9.5 189011000 Universal-Konsole 90 Doka beam H20 top N 2.45m 12.8 189012000 Doka beam H20 top N 2.65m 13.8 189013000...
  • Page 122 Component overview User Information Automatic climbing formwork Xclimb 60 [kg] Article n° [kg] Article n° Doka beam H20 eco P 1.80m 9.4 189940000 Beam support WS10-WU16 5.4 581582000 Doka beam H20 eco P 2.45m 12.7 189936000 Trägerauflage WS10-WU16 Doka beam H20 eco P 2.65m 13.8 189937000...
  • Page 123 Galvanised Hydraulic cylinder Xclimb 60 DA 24.0 581326000 Hydraulikzylinder Xclimb 60 DA Pair of hydraulic hoses Xclimb 60 DA 5.00m 6.2 581337000 Pair of hydraulic hoses Xclimb 60 DA 10.00m 9.5 581338000 Pair of hydraulic hoses Xclimb 60 DA 17.00m 14.5 581339000...
  • Page 124 Component overview User Information Automatic climbing formwork Xclimb 60 [kg] Article n° [kg] Article n° Radio control Xclimb 60 V45 4.8 581328000 Tool box SK 23.0 581539000 Funkfernsteuerung Xclimb 60 V45 Werkzeugbox SK Follow the directions in the "Opera- included in scope of supply: ting Instructions"!
  • Page 125 User Information Automatic climbing formwork Xclimb 60 Component overview [kg] Article n° [kg] Article n° Tie rod system 20.0 Ratchet MF 3/4" SW50 3.8 580648000 Antriebsknarre MF 3/4" SW50 Galvanised Universal climbing cone 20.0 1.2 581442000 Universal-Kletterkonus 20,0 Galvanised Length: 13 cm...
  • Page 126 Component overview User Information Automatic climbing formwork Xclimb 60 [kg] Article n° [kg] Article n° Multi-trip packaging Bolt-on castor set B 33.6 586168000 Anklemm-Radsatz B Painted blue Doka skeleton transport box 1.70x0.80m 87.0 583012000 Doka-Gitterbox 1,70x0,80m Galvanised Height: 113 cm Doka multi-trip transport box 1.20x0.80m...
  • Page 127 User Information Automatic climbing formwork Xclimb 60 Component overview 999801002 - 02/2017...
  • Page 128 70 countries, the Doka Group has a highly efficient dis- than 6000. tribution network which ensures that equipment and www.doka.com/xclimb-60 Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999801002 - 02/2017...

Table of Contents

Save PDF