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Surefire PumpRight D70 Manual

Fertilizer system for raven rate control module
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SureFire PumpRight
Maximum Pump Flow and Application Rates
D70
D115
D160
D250
396-3815Y1 SureFire PumpRight for Raven RCM
396-3815Y1
Fertilizer System for
Raven Rate Control
and
Number of
Max Flow
Diaphragms
2
3
4
6
PumpRight
Module (RCM)
Max GPA on 40'
GPM
at 6 MPH
15
30
25
50
35
70
55
Max GPA on 60'
at 6 MPH
20
34
48
70
Revised 01/16/2018

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Summary of Contents for Surefire PumpRight D70

  • Page 1 Module (RCM) SureFire PumpRight Maximum Pump Flow and Application Rates Number of Max Flow Max GPA on 40’ Max GPA on 60’ Diaphragms at 6 MPH at 6 MPH D115 D160 D250 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 3: Table Of Contents

    Diaphragm Pump Parts Information ..............59-65  & Parts PWM Valve and Motor Parts ................66  QuickStart Setup Sheet See the sheet for your harness, profile, and product setup ©2010-2018 SureFire Ag Systems—All Rights Reserved 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 4: Introduction

    7. Attach harnesses as shown in Section D. 8. Set up RCM for SureFire fertilizer system as shown in Section F or in the setup instructions sent with the RCM adapter harness. 9. Fill system with water, conduct initial operation and tests per Section F or in the QuickStart instructions.

  • Page 5: Complete Fertilizer System Example Drawing

    System Overview Example The following gives an example of a complete SureFire Fertilizer system with these Introduction components: • In-cab Display • Raven RCM • PumpRight D115 • Section Valves SureFire adapter harness for 1 • Flow Indicators or more products and section •...
  • Page 6 System Overview Example The following gives an example of a complete SureFire Fertilizer system with Li- Introduction quiShift and these components: • In-cab Display • Raven RCM • PumpRight D115 • LiquiShift Valve Stack 14-pin extension har- • Isolated Feed Flow Indicators...

  • Page 7: Components Liquid

    Second, electromagnetic flowmeters detect the flow by electrically measuring the velocity of the liquid, which makes them independent of viscosity or density of the fluid measured. They are extremely accurate using the standard calibration number. SureFire still recommends you perform a catch test to verify the system is properly installed and configured.
  • Page 8 Sections 1-6 (product 1) or Sections 7-12 (product Pin B—Black, Ground - 384-1100 Pin C—White, Signal 2). Your system may vary so check the specific 12V=on ; 0V=off instructions with our RCM adapter harness. Mounting Bracket 400-2493Y1 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 9: Pressure Sensor, Pump Priming And Air Bleed Valve

    Then also order the kit above that includes the 2” Manifold x 1/4” MPT fitting. 3/4” Hose Pressure Tap 520-00-055800 1” Hose Pressure Tap 520-00-055850 1 1/2” Hose Pressure Tap 520-00-055900 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 10 Attach 1/4” tubing to 1/4” QC on back Attach 1/4” tubing to 1/4” QC on side of 1” x 2” tee on outlet side of bottom of 1” Manifold Tee pump 1/4” air bleed valve 1/4” Tubing 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 11: Recirculation & Agitation

    D115 (D70 very similar) D160 (D250 very similar) Recirculation hose attaches to back of 2” x 1” tee on pump inlet 1/2” recirculation 1/2” recirculation Recirculation Regulation Valve, hose hose Recirculation Regulation Valve, 102-23520-3/4 102-23520-3/4 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 12: Flow Indicators And Manifolds, Check Valves, Orifice Charts

    These indicators use an o-ring and wire clip connection to snap together in any configuration necessary. SureFire has simple tee brackets and U-bolts that will mount these to a variety of bar sizes. Two main types of flow indicators are used. On 30”...
  • Page 13 The low flow column has a smaller internal diameter. This means a heavier ball can be used to monitor a smaller flow. SureFire uses the low flow columns with 1/4” push to connect outlet fittings. The flow capability of 1/4” tubing and the low flow column are a great pair for rates on 30”...
  • Page 14 PN 136-04-04QC04QC 4 lb check valves are typically used with electric pump systems. SureFire recommends this valve for use with 1/4” tubing applying up to 10 GPA on 30” rows. The recommended minimum system operating pressure for this check is 10 psi, to ensure all checks open fully.
  • Page 15 33.54 (110) 1.372 67.90 60.35 54.32 49.38 45.27 41.78 38.80 1/4 Turn Cap is Outlet FLOW 1.531 75.78 67.36 60.63 55.12 50.52 46.64 43.30 1.681 83.23 73.98 66.58 60.53 55.49 51.22 47.56 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 16 1.239 1.239 All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 17 3.363 3.363 All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 18 3.363 3.363 All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. All application rates (gallons/acres) are estimates based on 0-28-0 (10.65 lbs/gallon) at 70 degrees F. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 19 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 20: Dual Check Valve Systems, Row Distribution

    Liquid www.surefireag.com/cms/images/Metering-Tube-Maze_Reduced.pdf SureFire dual metering tube plumbing kits are a great way to plumb a planter to apply starter fertilizer. They’ll also work on other implements when applying low rates of fertilizer. These plumbing kits will contain everything you need to distribute fertilizer from the flowmeter outlet down to the ground application device of your choice (not included).
  • Page 21 T fitting screwed into dual check valve on outside sections. Section 2 Section 1 Section 3 For a 2 section plumbing system, omit the center section and plumb similar to the outside 2 sections. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 22 4x6 inch in the bracket Short tube. notch to length Bracket mount can be cut off. check valve closer to the bar. Long Bracket 311-0408000800-05 1/4” L Bolt 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 23 113-19-025025025 Y Divider - 1/4” QC 1/4” Tubing—Included in Keeton or Rebounder. Can use 1/4” black tubing from SureFire kit. Any length allowed. Connection to Totally Tubular or other heavy wall Stainless Steel Tube Ground Application Devices When using a 3/8” OD stainless steel tube to apply fertilizer to the ground, there are two options for the delivery tube plumbing.

  • Page 24: Connecting To Raven Rcm

    SureFire Harness Layout for RAVEN RCM SureFire recommends buying a Raven RCM Adapter Harness from SureFire that will Wiring & Elec. connect directly to the three connectors on the Raven RCM Controller. Footswitch & ISO In-Cab Display (user-provided) Extensions (Purchase from SureFire) Designed to integrate with many ISOBUS virtual terminals, The Raven RCM’s...
  • Page 25 When using this harness, change fuses on RCM Main Adapter Harness from 15 Amps to 7.5 Amps (QTY 2) and from 25 1. Plug the 35-pin and 23-pin connectors from the SureFire adapter harness (213-00-3467Y2) into the RCM. Amps to 15 Amps (QTY 1).

  • Page 26: Sample Harness Layouts

    Example PumpRight & RCM Layout The harnessing shown below would be used to connect a SureFire PumpRight system with up to 6 section valves to the Raven RCM. Wiring & Elec. Using SureFire Direct to RCM ECU Raven RCM 396-3815Y1 SureFire PumpRight for Raven RCM...
  • Page 27 Wiring 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 28: Harness Drawings

    Copyright 2016 SureFire Ag Systems, Copyright 2016 SureFire Ag Systems, Reproduction or other use of drawing Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden without express written permission from SureFire Ag Systems is forbidden...
  • Page 29 207-3462Y1 Final Cable for SureFire Liquid Pump System (pwm, flow, pres., pump rpm, fill flow) Wire 18AWG unless otherwise specified Pressure 150 MP Shroud 3-pin Signal +12V Include Dust CAP Pump DEUTSCH 12-pin DT04-12P +12V DC Flowmeter Flow Signal AMP SUPER SEAL TOWER 3-PIN...
  • Page 30 Brandon Cavenee Last Edit Description: 14-Pin 6 Section Final Cable (6 sections, flow return, pressure) 11/2/2016 Revision A-01 Date: Copyright 2016 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 31 +12V DC Flow Signal Pressure Aux. RPM, Motor,  PWM (+) Spinner, Fan PWM (‐) WP TOWER 3‐PIN Fill Flow +12V Pump RPM Signal ORG/WHT Bin Level Open Section 1 Section 2 150 MP Tower 2‐PIN PWM + PWM ‐ Bin Level Sensor 150 MP TOWER   3‐PIN ORG/WHT Signal +12 v Part No: 207‐3492Y2 Drawn By: Brandon Cavenee, Y2‐MAW 12‐pin Final Cable for Basic Dry Fertilizer System (pwm, meter  Last Edit  Description: 2/10/2017 Revision A‐02 rpm, aux rpm, bin level) Date: Copyright 2016 SureFire Ag Systems,  Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 32 Part No: 213-00-3417Y2 Drawn By: Mark Wolters Last Edit Description: ECU to Liquid Single Product_6 sections 11/22/2017 Revision A-03 Date: Copyright 2016-2017 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 33 Part No: 213-00-3417Y2 Drawn By: Mark Wolters Last Edit Description: ECU to Liquid Single Product_6 sections 11/22/2017 Revision A-03 Date: Copyright 2016-2017 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 34 Mark Wolters Last Edit Description: ECU Direct to Liquid 2 product and 12 sections adapter harness 11/22/2017 Revision A-03 Date: Copyright 2016-2017 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 35 Mark Wolters Last Edit Description: ECU Direct to Liquid 2 product and 12 sections adapter harness 11/22/2017 Revision A-03 Date: Copyright 2016-2017 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...
  • Page 36 Mark Wolters Last Edit Description: ECU Direct to Liquid 2 product and 12 sections adapter harness 11/22/2017 Revision A-03 Date: Copyright 2016-2017 SureFire Ag Systems, Reproduction or other use of drawing without express written permission from SureFire Ag Systems is forbidden...

  • Page 37: Installation Overview

    Dual Product Add-on Kit cap is always check valve Product 2 on bottom Fertilizer Opener, 515-1005 12 Row outlet. Colored disc orifice Seed Firmer, SS 515-1006 6 Row can be placed under cap. Tube, etc. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 38: Installation Overview

    3. SureFire has U-Bolts available to mount the pump directly to multiple bar sizes shown below. If the U- Bolts will not work, order the universal backer plate, number 400-1973A1 which allows use of 1/2” bolts to clamp to any size tube up to 8”...

  • Page 39: Hydraulic Connections, Pwm Valve, Hydraulic Oil Flow Requirements

    The load sense line will signal the tractor hydraulic system to supply the flow needed by the pump to meet your application rate. The SureFire valve has an internal load sense check valve, which is required for power beyond hydraulics.
  • Page 40 PumpRight after the CCS seed distribution fan. If using this method, the SureFire PWM bypass valve must be open (see previous page for instruction & picture). If bypass is left closed, the SureFire valve will limit the speed of the CCS fan.
  • Page 41 PumpRight Hydraulic Oil Flow Requirements (Requirements for 4.0 CID Motor—standard SureFire motor beginning in 2016— Earlier motor was 4.9 CID which uses 20% more oil) Installation Overview Model D70 - 2 Diaphragms Setting Tractor Hydraulic Remote Speed Fertilizer Flow Pump Speed...

  • Page 42: Liquid Plumbing Connections

    If there is a restriction that creates over 100 psi in the system, the PRV will open allowing the excess flow to pass back to the inlet side of the pump. This protects the pump and fertilizer system from damage. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 43 Pressure Relief Valve (PRV): The PRV is a 100 psi relief. If there is a restriction that creates over 100 psi in the system, the PRV will open allowing the excess flow to pass back to the inlet side of the pump. This protects the pump and fertilizer system from damage. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 44: Setup & Operation

    Pressure Sensor Setup Auxiliary Functions Setup (Advanced Tuning) See the Raven RCM Operation Manual for safety information • Alarm Settings and additional setup/operating information. • Rates Setup/ Display Smoothing / Decimal Shift 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 45: Section Setup, Pressure Sensor, Rpm Sensor

    Product 2, you must set up 2 sensors, even if you are not using a sensor on Product 1. See the Raven RCM Operation Manual for safety information and additional setup/operating information. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 46: Control Valve Setup, Rate Sensor, Flow Cal, Fill Flowmeter, Rates

    See note above on YES or NO Typical setup shown. Many different section setup combinations are possible. The SureFire harness has Sections 1-6 on one connector and Sections 7-12 on another connector. You could set up each product with 12 sections and share section drivers.

  • Page 47: Pressure Sensor Setup/Calibration, Pump Rpm

    Setup instructions for Raven RCM and SureFire: 2 Liquid Products 10. Control Valve Setup (start with the numbers indicated for your system) Setup & Operation If pump is slow responding to rate Valve Response Rate: (Adjust as needed) or speed changes, increase Valve PumpRight (hydraulic) Response Rate 10 at a time.

  • Page 48: Advanced Tuning (Not Necessary For Hydraulic Pump Systems)

    15. Pressure Sensors must be calibrated. See the boxes below for the procedure. Enter 50.0 mv/ Setup & PSI for SureFire 0-100 PSI sensor. If you have 2 sensors, both must be calibrated. Be sure there is Operation no pressure against the sensor when calibrating. Unplug the sensor during the calibration process.

  • Page 49: Height Switch, Display Setup, Menus

    Setup instructions for Raven RCM and SureFire: 2 Liquid Products Implement Height Indicator Setup Setup & Operation Setup Applicator Setup Check the Height Switch box if you are using a Mercury Switch or Finger Style Switch for Implement Height Indication.

  • Page 50: System Enable/Disable (On/Off), Manual And Auto Mode

    If flow or pressure is not immediately detected, the Solution Pump Dry warning will come up and the system will shut down. Solution Pump Dry is NOT a problem for SureFire electric pumps or for SureFire PumpRight hydraulic diaphragm pumps. It is a problem for centrifugal pumps.

  • Page 51: Diagnostics, System Information, Tests

    When testing with water, the system pressure will be much less than it will be with a fertilizer product. Read the Raven RCM Operator’s Manual for safety information and additional setup/operating information. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 52: Troubleshooting Tips

    As-Applied Mapping. Task Controller is typically purchased from the display manufacturer as an Unlock. See the Task Controller documentation from your display manufacturer for more information on setup and operation. For more information, see the SureFire Manual for your Raven RCM system at www.surefireag.com/ support. Read the Raven RCM Operator’s Manual...

  • Page 53: Pump Will Not Turn, Hydraulic Manual Override

    Hydraulic Pump Will Not Turn Turn hydraulics off, go to the SureFire PWM valve and use the manual override (red knob) on top of the electric coil to manually open the valve (Manual Override UP = valve fully open). There may be dirt in here that needs to be cleaned out before you can turn and raise the override.

  • Page 54: Rate Fluctuates Or Slow Getting To Target Rate

    It is good to know what these values are in normal field operation. They provide good troubleshooting information if there is a problem. 2. These items can be placed on the Run Screen with Display Settings. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 55: Flowmeter Tap Test, Section Valves Won't Move, Pressure Sensor

    3. If the voltages are good, and the tap test shows on the display, but the system does not read flow when liquid is flowing, the flowmeter is not working. 4. SureFire has a Speed/Flow Simulator (PN 219-01462) that can be used to confirm if the wiring is good between the flowmeter and controller.

  • Page 56: More Troubleshooting Suggestions And Help

    It is made to protect centrifugal pumps that can be harmed quickly if they are dry. This is not a problem for SureFire diaphragm pumps. To get to Target Rate quicker on startup, set the PWM Startup % so the pump starts at or near where it will be running.
  • Page 57 The plumbing components of a SureFire system are rated at 100 PSI or above. On an electric pump system, the pump capacity decreases as the pressure increases. Our standard Tower pump has an internal 70 PSI bypass. With an electric pump, we like to see pressures from 10 to 30 PSI.

  • Page 58: Maintenance & Parts

    20% of working pressure. So, if your system operates at 50 psi, charge the air bladder to 10 psi. Due to the small size of the air bladder, very little air is needed. SureFire recommends charging a portable air tank to the correct pressure, then attach to the bladder valve to charge the air bladder to the same pressure as your air tank.

  • Page 59: Pre-Season Service

    10. Run the Nozzle Flow Check (or in Auto Mode from Run Screen with a Test Speed) to verify that system will lock on to a Target Rate. 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 60: Replacing Valves And Diaphragms

    Other Service Parts D70, D115, D160, D250 D160 - D250 Valves (not shown) are Part Number arranged on (all begin 291-02- Description opposite sides of 9910-xxxxxx) head. 550080 Diaphragm (Buna, Optional) 550190 Accumulator Diaphragm 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

  • Page 61: Diaphragm Pump Parts Information

    D70 Diaphragm Pump Parts Maintenance & Parts 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...
  • Page 62 Model D115 54 32 61 53 31 79 61 18 66 27 30...
  • Page 63 Model D115 REF. PART DESCRIPTION QTY. REF. PART DESCRIPTION QTY. NUMBER REQ’D NUMBER REQ’D 9910-580013 Pump body with bolts 9910-550920 Flange 9910-580150 Manifold 9910-550950 M10 x 25 Bolt 9910-550101 DX Right head 9910-180030 Bolt 9910-550102 SX Left head 9910-620561 O-ring 9910-180152 9910-621000 Gear cap...
  • Page 64 Model D160 57 53 Without air chamber 11 55 32 31 39 38...
  • Page 65 Model D160 REF. PART QTY. Ref. No. Description Tightening Torque NUMBER DESCRIPTION REQ’D In. Lbs. 9910-3040440 Elbow 2" 19.8 9910-3040450 Ring nut 9910-760750 Suction manifold Bolt 49.7 9910-380242 Plug 19.8 9910-751350 Head Bolt 49.7 9910-680070 O-ring Bolt 10.2 9910-759051 Complete valve Bolt 35.0 9910-750071...
  • Page 66 Model D250 57 61 60 59 40 58...
  • Page 67 Model D250 REF. PART DESCRIPTION QTY. NUMBER REQ’D 9910-750071 Bolt 9910-750200 Base 9910-750740 O-ring 9910-751070 Suction Manifold 9910-380242 9910-751350 Head 9910-680070 O-ring 9910-759051 Complete valve 9910-200390 Retainer ring 9910-750170 Crankshaft 9910-750110 Sleeve 9910-750061 M12 x 65 Bolt 9910-680350 M8 x 35 Bolt 9910-1040060 O-ring 9910-750057...

  • Page 68: Pwm Valve And Motor Parts

    PumpRight output is necessary, an example is plumbed in series behind John Deere CCS Fan. ©2010-2018 SureFire Ag Systems— All Rights Reserved 396-3815Y1 SureFire PumpRight for Raven RCM Revised 01/16/2018...

This manual is also suitable for:

Pumpright d115Pumpright d160Pumpright d250

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