Astra powerLIFT AE5000 User Manual
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Astra powerLIFT AE5000 User Manual

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Spray booths · Welding · Benches · Lifts
CODE
DESCRIPTION
SERIAL No
AE5000 powerLIFT
AE500R powerLIFT & move
powerLIFT
User Manual

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Summary of Contents for Astra powerLIFT AE5000

  • Page 1 Spray booths · Welding · Benches · Lifts CODE DESCRIPTION SERIAL No AE5000 powerLIFT AE500R powerLIFT & move powerLIFT User Manual...
  • Page 3 ÍNDEX 1 Information abuut the manual PÁG. 04 1.1 Symbols of the manual PÁG. 04 2 Purpose of use PÁG. 04 2.1 Manufacturer ID PÁG. 04 3 The product PÁG. 05 3.1 Unpacking PÁG. 05 3.2 Lift ID PÁG. 06 3.3 Technical specifications PÁG.

  • Page 4: Information About The Manual

    B-60415114 Address: c/ Cabrera 6, 08192 S. Quirze del Vallés (Barcelona) España Phone number: +34 937 864 011 Website: www.astraballero.com E-mail: astra@ballero.com Phone in Italy: +39 392 256 19 31 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 5 3 The product 3.1 Unpacking WARNING Incorrect transport; always use devices for this function (forklift, crane, etc). Always wear personal protective shoes. All the parts that integrate the elevator are sent in a simple pallet. 1. Lift 2. Lifting pads 3.
  • Page 6 Every machine will be equipped with an identification tag on one of its parts and in a visible way to differen- tiate it from other machines of the same model. The label corresponds to the following figure: APUANA S.L. www.astraballero astra@ballero.com C/Cabrera 6, 08192 St. Quirze V. SPAIN T +34 937 864 011 Type: AE______ S.N:...

  • Page 7: Technical Specifications

    3.3 Technical specifications AE5000 / AE500R Specifications Values Dimensions: 1.640 x 890 x 100 mm Maximum height of the lift: 970 mm Minimum height of the lift: 100 mm Total weight: 320 kg Lifting capacity: 3.000 kg Oil capacity from the pump: 4,5 L Type of oil used: ISO 46...
  • Page 8 3.4 Installation / Civil Work WARNING The installation of the machine can only be carried out by qualified personnel who comply with the occupational risk prevention regulations. Below, you can find the map need for doing the civil work (have a look on Figure 04 and 05, only for AE5000).
  • Page 9 SECTION A-A FEEDING TUBE MIN 50X 50 ENGINE SIDE 1690 2000 MIN figure 06 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...

  • Page 10: Before Using The Product

    3.5 Content manipulation The pallet can be manipulated with a forklift or a trans pallet. Afterwards, cut the straps that fix the struc- ture to the pallet and place the elevator in the area intended for use so that the wheels are in contact with the pavement.

  • Page 11: Installation And Start-Up

    4.2 Safety areas To achieve the safety necessary, it is recommended to define the space where the lift will be used at a certain distance from another object or the wall. 4.3 Protection for the worker The operator must always wear appropriate work clothes and adopt all necessary measures to maintain safety in compliance with the regulation of occupational risk prevention.
  • Page 12 figure 07 Double effect case (AE500R) The double-acting pump is provided with two hoses at the front with a hydraulic quick-connect connection each and, at the rear, a pneumatic quick-connect connection. The hoses that come from the elevator will be connected to the hydraulic connections. Please be sure to connect each hydraulic hose with its right partner, it means, connect each quick plug with its right colour.

  • Page 13: How To Use

    5.2 Start up After making the connections, it is time to make the pertinent checks to ensure that the lift rises and falls properly: WARNING Before carrying out this operation, make sure that no person or object is under or near the lift.
  • Page 14 WARNING It is extremely important to place the vehicle in the correct position. Position that is mentioned in the table of the elevator where it is marked which is the side where the engine of the vehicle must be located (MOTOR SIDE). In the case of placing it upside down, the vehicle can fall from the top damaging it and any object and person that is around.
  • Page 15 5.5 Installation of the pads WARNING Never carry out the vehicle lifting maneuver without installing the pads provided by the manufacturer. Install the pads on the lift arms as indicated in “Figure 12”. figure 12 5.6 Setting up the lifting pads Swing the arms and slide the supports by these to make the support fit with the ideal point of elevation (where normally a lifting jack would be positioned) as showed in “Figure 13”.
  • Page 16 In some models you have the arm with locking system. To rotate the arms, pull the handle until the me- chanism is disengaged and turned to the desired position, then release the handle making sure that the mechanism engages again as its showed in “Figure 14”. figure 14 5.7 Secure the working area Once the elevator is correctly positioned, the following guidelines should be followed:...
  • Page 17 1. Pad-Wheel 2. Introduce the wheel 3. Assure the wheels 4. Tighten screw on the pins figure 15 figure 16 In this situation, the pump can be picked up or unplugged to later push the car in any direction you want to reach.
  • Page 18 When we take the lift and arrive at another location, the pump will be plugged in (if it had been disconnec- ted) and the control will be set in the UP position. The scissors will begin to go down and, as soon as they touch the ground, the vehicle will start being raised.
  • Page 19 6.2 Handle (AE5200) AE5200 figure 18 6.3 Kit Adaptors 4x4 & SUV (AE5030 for AE5000 - AE5034 for AE500R) AE5030 AE5034 figure 19 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...

  • Page 20: Maintenance Plan

    7 Maintenance 7.1 Maintenance plan TYPE TIPO TIPO PERÍODO PERÍODO PERIOD TAREAS TAREAS TASKS Antes de cada uso. Antes de cada uso. BEFORE USING. · Verify the operation of the controls. · Visual inspection of damages and leaks A los 6 meses. A los 6 meses.
  • Page 21 Pneumatic / Hydraulic System · Review of all pneumatic ducts in search of leaks, cracks, deformations or any symbol of deterioration. 8 Drawaings 8.1 Drawings Hydraulic Circuit AE5000 AE500R 1. Simple effect cylinder 1. Double effect cylinder 2. Caudalimeter valve 2.
  • Page 22 8.2 Exploded view AE5000 AE500R figure 21 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 23 Details of item 01 of “Figure 21”. PLN100 figure 22 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 24 Details of items 15 and 20 of “Figure 21”. PLN160 PLN162 figure 23 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 25 Número Descripción Cantidad Código STANDARD ASSEMBLY PLN100 ARM SUPPORT ASSEMBLY PLA150 PACKING RING DIN125 M8 ZINCADE MPTO00074 ARM STOP PLA100P12 SCREW DIN7380 M8X25 ZINCADE MPTO00010 ROUND PAD PCO221 SIMPLE DISPLACER PLA213 HYDRAULIC CYLINDER WITH BASE AND BENCH PLA100P15 SEEGER RING DIN 471 Ø25 MPTO00050 LEVER FOR TRABA PLA176...
  • Page 26 Number Description Quantity Code CYLINDRICAL SELF-LUBRICANT BUSHING Ø30 L25 MPTO00065 SECURITY NUT GUK 30X1.5 MPTO00055 EXTERIOR SCISSORS PLN120 SEEGER RING DIN 471 Ø25 MPTO00050 WHEEL LEVER PLA140P04 TOP FIXED SUPPORT AXIS PLN100P01 LEVER ASSEMBLY PLA140 LEVER SHAFT WITH HYDRAULIC CYLINDER PLA100P07 DIN 985 M8 ZINCADE AUTOBLOCKING NUT MPTO00044...
  • Page 27 Number Description Quantity Code SIMPLE OVERCENTER VALVE MPME00033 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...

  • Page 28: Declaration Of Conformity

    Spray booths · Welding · Benches · Lifts DECLARATION OF CONFORMITY (According to the directives 2006/42/CE) The company: APUANA, S.L., Manufacturer of automotive equipement, with address in: c/. Cabrera 6 08192 SANT QUIRZE DEL VALLES (Barcelona) NIF.Nº: B-60415114 The legal representative declares, under his sole responsibility, that the mobile lift: MODEL: AE5000 AE500R...
  • Page 29 9 Expedition registration Date Maintenance Result Signature USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 30 Date Maintenance Result Signature USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 31 USER MANUAL · AE5000 powerLIFT / AE500R powerLIFT & move...
  • Page 32 Spray booths · Welding · Benches · Lifts...

This manual is also suitable for:

Powerlift ae500r

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