SAINT-GOBAIN Norton Clipper CM 401 Series Operating Instructions Manual

SAINT-GOBAIN Norton Clipper CM 401 Series Operating Instructions Manual

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CM 401
OPERATING INSTRUCTIONS
Translation of the original instructions

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Summary of Contents for SAINT-GOBAIN Norton Clipper CM 401 Series

  • Page 1 CM 401 OPERATING INSTRUCTIONS Translation of the original instructions...
  • Page 2 VERS. 2017.06.12 CM 401_MAN_EN...
  • Page 3 VERS. 2017.06.12 CM 401_MAN_EN Declaration of conformity The undersigned manufacturer: SAINT - GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: CM 401 500 30.1.230V 70184626981 Masonry Saws: Code: CM 401 500 40.3.400V 70184626983 CM 401 600 30.1.230V 70184626994 CM 401 600 40.3.400V 70184627004...
  • Page 4 VERS. 2017.06.12 CM 401_MAN_EN Storage site for the technical documents : Saint-Gobain Abrasives 190, Bd. J. F. Kennedy 4930 BASCHARAGE, LUXEMBOURG This declaration of conformity loses its validity when the product is converted or modified without agreement. Bascharage, Luxembourg, 25/11/2016...
  • Page 5: Table Of Contents

    VERS. 2017.06.12 CM 401_MAN_EN CM 401 OPERATING INSTRUCTIONS AND SPARE PARTS LIST 1 BASIC SAFETY INSTRUCTIONS 1.1 Symbols 1.2 Machine plate 1.3 Safety instructions for particular operating phases 2 MACHINE DESCRIPTION 2.1 Short description 2.2 Purpose of use 2.3 Layout 2.4 Technical Data 2.5 Statement regarding the vibration emission 2.6 Statement regarding noise emission...
  • Page 6: Basic Safety Instructions

    VERS. 2017.06.12 CM 401_MAN_EN 1 BASIC SAFETY INSTRUCTIONS The CM 401 is exclusively designed for the cutting of construction products mainly on construction sites. Uses other than the manufacturer's instructions shall be considered as contravening the regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk shall be borne entirely by the user.
  • Page 7: Machine Plate

    VERS. 2017.06.12 CM 401_MAN_EN Machine plate Important data can be found on the following plate located on the machine: Year of production Maximum blade diameter Weight Machine Code Machine Model Bore diameter Machine type Serial number Blade speed Power Safety standard 1.3 Safety instructions for particular operating phases Before commencing work ...
  • Page 8 VERS. 2017.06.12 CM 401_MAN_EN on the machine is done.  Make all electrical connections securely to eliminate contact of live wires with spray water or dampness.  When the machine is used with water, it is IMPERATIVE that you earth the machine properly. Let a qualified electrician check in case of doubt.
  • Page 9: Machine Description

    2 MACHINE DESCRIPTION Any modification, which could lead to a change in the original characteristics of the machine, may be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with the safety regulations. 2.1 Short description The CM 401 block saw is designed for durability and high performance for onsite wet and dry cutting operations of a wide range of masonry, refractory and natural stone products.
  • Page 10 VERS. 2017.06.12 CM 401_MAN_EN The jig-welded, reinforced and all-steel construction feet ensures perfect stability. Precision springs allow the feet to be folded up. Handles can be used for the transport of the machine when the feet are folded up, and for locking the feet when the machine is standing on its feet. Frame (2) Built in aluminium profile, the frame is light and resistant.
  • Page 11: Technical Data

    VERS. 2017.06.12 CM 401_MAN_EN Leroy-Somer motor with 2,2kW. Low voltage trigger (NVR) built in the switch prevents the motor to restart for example after a power cut. The electric motor has an overload protection. Thermal overload tripping can occur for two reasons: a.
  • Page 12: Statement Regarding The Vibration Emission

    VERS. 2017.06.12 CM 401_MAN_EN Electric motor protection IP54 Max. blade diameter 400 mm Bore 25,4 mm Flange diameter 95 mm Cutting depth mm 150 mm (without reversing the material) Water pan capacity Sound pressure level 81 dB (A) (following ISO EN 11201) Sound energy level 94 dB (A) (following ISO EN 3744) Code...
  • Page 13: Statement Regarding Noise Emission

    VERS. 2017.06.12 CM 401_MAN_EN Machine Measured value of vibration Uncertainty K Tool used Model / code emission at m/s Model / code CM 401 500 30.1.230V 70184626981 CM 401 500 40.3.400V 70184626983 CM 401 600 30.1.230V 70184626994 Clipper ZDH500 <2.5 diamond blade CM 401 600 40.3.400V...
  • Page 14: Assembly And Commissioning

    VERS. 2017.06.12 CM 401_MAN_EN Declared value of noise emission following EN ISO 11201 and NF EN ISO 3744. Machine Sound Uncertainty K Sound power Uncertainty K Model / code Pressure level (Sound level (Sound power level Pressure level EN ISO 11201 NF EN ISO 3744 NF EN ISO 3744) EN ISO 11201)
  • Page 15: Tool Assembly

    VERS. 2017.06.12 CM 401_MAN_EN The machine is delivered fully equipped and assembled (although without diamond blade) and is ready for operation after connection to the appropriate power supply. 3.1 Tool assembly Only NORTON blades with a maximum diameter of 400 mm can be used with the CM 401. All tools used must be selected with regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation speed.
  • Page 16: Water Cooling System

    VERS. 2017.06.12 CM 401_MAN_EN its maximum rotational speed, then turn the Star-Triangle-switch on . The direction of rotation is indicated on the blade guard. If the direction of rotation does not correspond to the direction shown by the arrow, then reverse the motor polarity by turning the phase inverter inside the male plug with a screwdriver.
  • Page 17: Transport And Storing

    VERS. 2017.06.12 CM 401_MAN_EN 4 TRANSPORT AND STORING 4.1 Securing for transport Before transporting or lifting the machine, always remove the blade and empty the water pan. You can transport the machine mounted, or you can remove some parts from the machine so it is lighter. Picture 1 : Securing the conveyor cart Picture 2 : Securing the water pan a) If you want to transport the machine mounted, you have to secure the conveyor cart and the water...
  • Page 18: Transport Procedure

    VERS. 2017.06.12 CM 401_MAN_EN Transport procedure The machine can be moved on a flat surface using its wheels. You must first fold away the feet. Two operators are required for this. Lift the rear handle and push lightly on the rear foot of the machine with your foot.
  • Page 19: Operating The Machine

    VERS. 2017.06.12 CM 401_MAN_EN 5 OPERATING THE MACHINE 5.1 Site of work 5.1.1 Siting the machine  Remove from the site anything, which might hinder the working procedure!  Make sure the site is sufficiently well lit!  Observe manufacturer's conditions for connecting to power supplies! ...
  • Page 20 VERS. 2017.06.12 CM 401_MAN_EN position when jam cutting. The desired cutting depth can be maintained by holding firmly the depth feed handle on the blade guard. If the full depth of cut requires excessive pressure (on very dense material e.g.) make 2 or 3 shallow cuts. 5.2.2 Multiple step cutting Multiple step cutting consists of moving the conveyor cart with the material to be cut back and forward under the rotating blade,...
  • Page 21 VERS. 2017.06.12 CM 401_MAN_EN 5.2.4 General advice for the cutting  Material weighting under 30 kg and having dimensions smaller than 500x500x220mm for the CM 401500 and 600x500x220mm for the CM 401600 can be cut with the machine.  Before commencing work make sure tools are firmly seated! ...
  • Page 22: Maintenance And Servicing

    VERS. 2017.06.12 CM 401_MAN_EN 6 MAINTENANCE AND SERVICING To ensure a long-term quality from the cutting with the CM 401, please follow the maintenance plan below: Whole machine Visual control (general aspect, watertightness) Clean Flange and blade fixing devices Clean Belts tension Check and adjust Motor cooling fans...
  • Page 23 VERS. 2017.06.12 CM 401_MAN_EN Lubrication The CM 401 uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at all. Adjustment and replacement of the belts To adjust the belts, firstly remove the belt guard by unscrewing the 4 nuts. Loose the 4 motor bolts and shift the motor by using the two screws on the side.
  • Page 24: Faults: Causes And Cures

    VERS. 2017.06.12 CM 401_MAN_EN 7 FAULTS: CAUSES AND CURES Fault-finding procedures Should any fault occur during the use of the machine, turn it off, and isolate it from the electrical supply. Any works dealing with the electrical system or supply of the machine can only be carried out by a qualified electrician.
  • Page 25: Circuit Diagram

    VERS. 2017.06.12 CM 401_MAN_EN Circuit diagram 230V Motor...
  • Page 26 VERS. 2017.06.12 CM 401_MAN_EN 115V Motor...
  • Page 27 VERS. 2017.06.12 CM 401_MAN_EN 400V Motor CM 401 3kW= 4.1 A...
  • Page 28: Customer Service

    Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer, which is often quicker and cheaper. This machine has been manufactured by Saint-Gobain Abrasives S.A. Saint-Gobain Abrasives S.A. 190, Bd. J.F. Kennedy L- 4930 BASCHARAGE Grand-Duché...
  • Page 29 VERS. 2017.06.12 CM 401_MAN_EN Guarantee can be claimed and technical support obtained from your local distributor where machines, spare parts and consumables can be ordered as well:...
  • Page 30 VERS. 2017.06.12 CM 401_MAN_EN...

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