SIPOS AKTORIK SIPOS 5 Operation Instructions Manual
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SIPOS AKTORIK SIPOS 5 Operation Instructions Manual

Profitron, himod, electric actuators
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Operation
instructions
Electric actuators
SIPOS 5
PROFITRON
HiMod
Issue 10.16
Y070.020/GB
Subject to changes without notice!

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Summary of Contents for SIPOS AKTORIK SIPOS 5

  • Page 1 Operation instructions Electric actuators SIPOS 5 PROFITRON HiMod Issue 10.16 Y070.020/GB Subject to changes without notice!

  • Page 2: Table Of Contents

    Contents Operation instructions SIPOS 5 PROFITRON, HiMod Contents Parameters and possible General information ......3 parameter values ....... 44 Safety information ......... 3 Valve-specifi c parameters ....44 Transport and storage ......4 Control system parameters ....46 Disposal and recycling ......4 Optional software functions ....

  • Page 3: General Information

    Operation instructions 1 General information SIPOS 5 PROFITRON, HiMod General information 1.1 Safety information General The devices referred to in this document applies are components of installations conceived for industrial applications. They are designed in accordance with the recognized engineering rules.

  • Page 4: Transport And Storage

    1 General information Operation instructions SIPOS 5 PROFITRON, HiMod 1.2 Transport and storage ■ The dispatch must be performed in sturdy packaging. ■ For transport, loop the rope around the motor and the hand wheel housing, refer to illustration. Only use the eyes (1) on the electronic unit to lift the actuator‘s own weight.

  • Page 5: Supplementary Operation Instructions

    In case of any questions, and especially where detailed product information is not available, contact the SIPOS Aktorik sales representative in charge. Always state the type designation and the works number of the respective actuator (see rating plate).

  • Page 6: General

    2 General Operation instructions SIPOS 5 PROFITRON, HiMod General 2.1 Functional principle Description The electronics with integral frequency converter (1) controls the motor (2). The motor turns the output drive shaft (4) via the worm shaft (3). The output drive shaft (4) drives a gear or a valve stem (5) via a stem nut.

  • Page 7: Sub-Assemblies

    Operation instructions 2 General SIPOS 5 PROFITRON, HiMod 2.2 Sub-assemblies The actuators of the SIPOS 5-Series comprise two main assemblies: gear unit and electronics unit. For details see chapter 9. „Spare parts“. The main sub-assembly gear consists of the sub-assemblies:...

  • Page 8: Block Diagram (Electrical Connections)

    2 General Operation instructions SIPOS 5 PROFITRON, HiMod 2.3 Block diagram (electrical connections) The block diagram shows the electronic sub-assemblies and the inputs and outputs for possible customer-specifi c connections. Fig.: Block diagram Page 8 Y070.020/GB...

  • Page 9: Assembly And Connection

    ■ The housing of the SIPOS 5 actuators consists of an aluminum alloy which is corrosion resistant under normal environmental conditions. If the paint was damaged during assembly, it can be touched up with original paint supplied in small quantity units by SIPOS Aktorik.

  • Page 10: Electrical Connection

    3 Assembly and connection Operation instructions SIPOS 5 PROFITRON, HiMod 5. Lubricate axial needle-roller bearings and axial bearing washers (3) with ball bearing grease and fi t them on the new or machined stem nut (4). 6. Insert stem nut (4) with axial needle-roller as- sembly into output fl...
  • Page 11 Operation instructions 3 Assembly and connection SIPOS 5 PROFITRON, HiMod 3.2.1 Direct connection Fig.: Direct connection Highly sensitive CMOS semiconductor components extremely sensitive to static electricity are mounted on the printed circuit boards. Avoid touching tracks or components on the boards with the fi...
  • Page 12 3 Assembly and connection Operation instructions SIPOS 5 PROFITRON, HiMod 3.2.2 Connection with round plug 1. Unscrew connection hood (fi g., item 2) with plug element (1). 2. Unscrew screw plugs from the required cable glands in the connection hood.
  • Page 13 Operation instructions 3 Assembly and connection SIPOS 5 PROFITRON, HiMod 3.2.4 Connection with galvanic separation Binary inputs and outputs are galvanically separated via opto-couplers. Analog signals can be galvanically separated as an option. This is required to avoid overlapping currents and voltages by means of equalization potentials.

  • Page 14: Separate Mounting

    3 Assembly and connection Operation instructions SIPOS 5 PROFITRON, HiMod 3.3 Separate mounting If the ambient conditions such as extreme vibra- tion, high temperature and/or if access is diffi cult, the electronics unit is to be mounted separately from the gear.

  • Page 15: Instructions On Operator Control And Operation

    Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON, HiMod Instructions on operator control and operation 4.1 Crank handle, hand wheel ■ Motor driven operation of the crank handle/hand wheel is not permitted. ■ After commissioning, the actuator must not be operated beyond the parameterized end posi- tions using the crank handle/hand wheel.

  • Page 16: Local Control Station, Display

    4 Instructions on operator control and operation Operation instructions SIPOS 5 PROFITRON, HiMod 4.2 Local control station, display On local control station, the operation can be made directly at the actuator via 4 push buttons (refer to fi g. Local control panel).
  • Page 17 Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON, HiMod Function of the push buttons in the „Remote“ state In the „Remote“ state, the actuator is controlled by the automation system. If the STOP/ENTER push button is pressed in the „Remote“ state, the following menus can be selected with the buttons (refer also to chapter 4.3.1, „main menu“) without interrupting the current operation:...

  • Page 18: Main Menu, Menu Control

    4 Instructions on operator control and operation Operation instructions SIPOS 5 PROFITRON, HiMod 4.3 Main menu, menu control 4.3.1 Main menu Press the ENTER button to get from the „Remote“ and „locPar“ states to the main menu. The main menu has fi ve menu items: ■...
  • Page 19 Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON, HiMod 4.3.3 Menu control – Navigation and changing the parameter values Access to the menu Use the Local/Remote button to select the following in the display: ■ „Remote“ for reading/observing or changing the language, or ■...

  • Page 20: Remote Control

    Manufacturer-independent project planning and parameterization tools: – SIMATIC PDM (Process Device Manager). The SIPOS 5 Flash device description EDD (Elect- ronic Device Description) is stored in this parameterization and project planning tool.

  • Page 21: Com-Sipos

    Operation instructions 4 Instructions on operator control and operation SIPOS 5 PROFITRON, HiMod 4.5 COM-SIPOS The COM-SIPOS parameterization program is a software tool for ■ operation: operation of the actuator in local operation; ■ observing: reading the actuator parameters, the device state in the „Local“ and „Remote“ state;...

  • Page 22: Commissioning

    DCS is present! ■ There are hazardous voltage levels within the actuator. It is recommended that the services and support of the responsible SIPOS Aktorik service centers are utilized for all planning, installation, commissioning and service tasks. Ensuring prerequisites for commissioning Check and ensure the following points after assembly or during revision and inspection: ■...

  • Page 23: Selecting The Language

    Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5.2 Selecting the language Language selection is only required if the text in the display is not shown in the desired language. At present, the following languages can be selected : Language...

  • Page 24: Accessing The „Commissioning" Menu; Access Authorization

    5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod 5.3 Accessing the „ commissioning“ menu; access authorization Parameters can only be changed in the „commissioning“ menu. Access to the „commissioning“ menu is protected by a code. This prevents accidental changing of the parameters.

  • Page 25: Programming Closing Direction, Speeds, Cut-Off Modes And Tripping Torques

    Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5.4 Programming closing direction, speeds, cut-off modes and tripping torques New actuators are set in the factory. Unless required otherwise by the customer, the default para- meters are as follows: ■ clockwise closing direction;...
  • Page 26 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod 5.4.2 Programming output speeds/positioning speeds/positioning times By programming the output speeds, the speed of the actuator during closing, opening and approa- ching the EMERGENCY position is determined. Depending on the actuator type, different values for...
  • Page 27 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 4. Use the button to change to another value and closing speed press ENTER to save the value. /min 5. Use the button to change to setting of the speed for opening speed OPEN direction.
  • Page 28 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod Tripping torques in Nm for rotary actuator 2SA5 Tripping range Possible values for setting in Nm of MD Standard actuator 2SA50 9 – 30 18 – 60 37 – 125 75 – 250 150 –...

  • Page 29: Other Valve-Specifi C Parameters

    Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod Operation sequence If the actuator is in the „commissioning“ menu, continue with operation step 2. For a detailed de- scription of operation step 1, refer to chapter 5.3, „Access to the commissioning menu.“...
  • Page 30 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod Retry torq.block If the actuator is blocked in move (block outside the end position range), the actuator is tripped and a “blocked in move” fault signal is set. The actuator continues to signal „ready“ since it can still be operated into the opposite direction.

  • Page 31: End Positions Adjustment For Version With Signaling Gear

    Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5.6 End positions adjustment for version with signaling gear PROFITRON actuators are either available with signaling gear or as „non-intrusive“ version with the non-intrusive position encoder. End position adjustment for HiMod and PROFITRON with the non-intrusive position encoder is described in chapter 5.7.
  • Page 32 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod 5.6.2 Adjusting the signaling gear ratio The number of rotations required to cover the whole travel must be known. The data is provided by the valve manufacturer. If this information is not available, see note below. For the required setting of the signaling gear, refer to the „Signaling gear adjustment“...
  • Page 33 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5.6.3 Adjusting the end positions The end positions are directly set at the actuator. Prerequisite for end position adjustment ■ The valve must not be jammed. Use the crank handle/hand wheel to release it, if necessary. For the operation of the crank handle/hand wheel refer to chapter 4.1...
  • Page 34 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod – Travel-dependent cut-off mode: % open open a) Observe the valve position and move the actuator with the OPEN (CLOSE button for setting in CLOSE di- rection) suntil the valve has reached the end position.* Note: –...
  • Page 35 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 8. Slowly turn the central wheel in the same direction ) as it has turned when approaching the end position (see note in operation step 6), until „0“ is shown as „deviation“ in the display.
  • Page 36 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod – For torque dependent cut-off mode adapting cl.pos. busy... Hold down CLOSE button (OPEN button for setting in OPEN direction) for more than 2 s! The actuator moves automatically until reaching the end position.
  • Page 37 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5. The display changes to the fi rst end position. Use the new setting of buttons to change between end position CLOSED and open open OPEN. 6. Press ENTER button. move to op.pos.
  • Page 38 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod Messages: „potentiometer out of range“ If the „potentiometer out of range“ message appears, the new end position is not within the availa- ble potentiometer range. In this case, cancel the procedure (press buttons simultaneously).

  • Page 39: End Position Adjustment For Himod And Profitron In „Non-Intrusive" Version

    Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 5.7 End position adjustment for HiMod and PROFITRON in „ non-intrusive“ version PROFITRON actuators are either available with signaling gear or as „non-intrusive“ version with the non-intrusive position encoder (niP). End position adjustment with signaling gear is described in the previous chapter 5.6.
  • Page 40 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod ___________________________ * If the actuator has switched off automatically before reaching the end position, two causes are possible: - Sluggish valve resp. adverse torque behaviour, in this case cancel procedure. Press and buttons simultaneously, - valve has reached the mechanical stop;...
  • Page 41 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod „busy…“ is then displayed for approx. 4 ° s. During this period, the non-intrusive position encoder is initialized. busy… The fi rst end position is then set and the system changes to setting the other end position. Im Display erscheint „move to cl.pos.“.
  • Page 42 5 Commissioning Operation instructions SIPOS 5 PROFITRON, HiMod Now you can press the button to get to the next parameter. If the „Local/Remote“ button is pressed, the actuator changes to the „Remote“ state. All changes confi rmed by ENTER are saved.
  • Page 43 Operation instructions 5 Commissioning SIPOS 5 PROFITRON, HiMod 7. Move the actuator to the other end position: – Travel-dependent cut-off mode a) Use the OPEN or CLOSE buttons to move the actuator, until the valve has reached the end positi-...

  • Page 44: Parameters And Possible Parameter Values

    6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod Parameters and possible parameter values 6.1 Valve-specifi c parameters The following table shows the actuator parameters. The sequence matches the structure of the „commissioning“ menu and shows the parameters in the display. Use the and buttons to scroll up and down between these parameters (refer to „Menu control –...
  • Page 45 Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Parameter Explanation Parameter values Default value For a detailed description, refer to chapters 5.4 and 5.5 travel-dependent Cut-off mode in end position OPEN. cut-off mode op. travel-dependent force-dependent If the cut-off mode was changed, the end positions must (!) be set after- wards.

  • Page 46: Control System Parameters

    6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod 6.2 Control system parameters In the following the parameters and possible parameterizations for the process control are listed in a table. The following example shows which information is included in which column.
  • Page 47 Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. binary inputs Control of the OPEN, CLOSE and STOP inputs. Active for 24 V DC signal. Active for 0 V DC signal.
  • Page 48 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. remote reconnect The „remote reconnect“ parameter enables the change-over to a second control mode, to change, non-active e.g. in case of an error, from analog to binary control. As a prerequisite, „PulsCont BinInp“ must not be selected for the „remote control“...
  • Page 49 Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. Err RemoteSource A control wire interruption is detected for control: keep position - binary inputs with parameterization „NC“ (only for control via permanent or pulse contact), - analog inputs with signal range 4 –...
  • Page 50 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. act. val. output Actual value output signals the position of the actuator as an analog signal. Pos, rising, 4mA act. value slope...
  • Page 51 Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. Parameters for the communication with fi eldbus PROFIBUS address Only for available Profi bus interface. channel 1: For the details, refer to the Profi bus operation instructions (refer to chapter 1.5 „Supplementary instructions“).
  • Page 52 6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. Parameters for maintenance, plant identifi cation number and software functions Maintenance parameters enable effective planning of valve maintenance intervals depending on the number of starts performed or the operating hours, for example.
  • Page 53 Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Parameter Explanation Default value Parameter value Other param. enable PosCntr „ Position controller“ customer variant Customer-specifi c software programming deviating from standard fi rmware.. Unauthorized setting of customer variants can lead to damage of the actuator/valve/plant! The customer-specifi...

  • Page 54: Optional Software Functions

    6 Parameters and possible parameter values Operation instructions SIPOS 5 PROFITRON, HiMod 6.3 Optional software functions ■ Positioner (for the description, refer to these operation instructions), order no.: 2SX5200-3FC00** Type: 2S . 5 . . . - ..-4 . B .

  • Page 55: Status And Fault Signals, Diagnosis

    Operation instructions 6 Parameters and possible parameter values SIPOS 5 PROFITRON, HiMod Status and fault signals, diagnosis 7.1 Observing ( device state and fault signals) Via the „observing“ menu, the device state and the fault signals can be viewed in the display. Chan- ging the values is not possible, however any occurring „fault signal“...
  • Page 56 7 Status and fault signals, diagnosis Operation instructions SIPOS 5 PROFITRON, HiMod Parameter Messages Explanation PrCntr CurrInp Process controller with setpoint via analog process setpoint input. remote cntr by PrCntr bus inp Process controller with setpoint via fi eldbus. PrCntr fix setp.
  • Page 57 Operation instructions 7 Status and fault signals, diagnosis SIPOS 5 PROFITRON, HiMod Parameter Messages Explanation valid Display appears only for actuator with non-intrusive position encoder. Non-intrusive Opening the housing is not required. valid The motor protection is not disabled. motor warranty not valid The motor temp.

  • Page 58: Status And Fault Signals

    7 Status and fault signals, diagnosis Operation instructions SIPOS 5 PROFITRON, HiMod 7.2 Status and fault signals Message Explanation Possible remedy 21 act. val. error Fault at 0/4 – 20 mA output. Replace electronics. ■ 31 blocked in move A blockage of has been detected in the Check valve and torque setting, increase travel.
  • Page 59 Operation instructions 7 Status and fault signals, diagnosis SIPOS 5 PROFITRON, HiMod Message Explanation Possible remedy ■ 23 high curr. fault Frequency converter has detected excessi- Check motor cable for short-circuit, ve current. ■ Check service conditions, e.g. ambient temperature, exchange electronics, if required.
  • Page 60 7 Status and fault signals, diagnosis Operation instructions SIPOS 5 PROFITRON, HiMod Message Explanation Possible remedy ■ After 3 % of the commissioning time, the Check valve, signalling gear, motor and runtime error actuator has cover less than 0.5 % travel.

  • Page 61: Diagnosis (Operational Data And Maintenance Limits)

    Operation instructions 7 Status and fault signals, diagnosis SIPOS 5 PROFITRON, HiMod 7.3 Diagnosis ( operational data and maintenance limits) Operational data is collected and stored in the RAM. For backup purposes, the data is written to the internal EEPROM. The values for maintenance limits are stored for any modifi cation. Therefore operational data and the values for the maintenance limits are safe, even in case of power failure.

  • Page 62: Recording The Torque Curves

    7 Status and fault signals, diagnosis Operation instructions SIPOS 5 PROFITRON, HiMod 7.4 Recording the torque curves This chapter does not apply to 2SG5… . Preventive valve monitoring is possible by comparing up to three torque reference curves recorded at different times which the actuator is in operation.
  • Page 63 Operation instructions 7 Status and fault signals, diagnosis SIPOS 5 PROFITRON, HiMod 5. Press ENTER button. The recording of torque curve is 45% open close started. graph no. If the actuator is not in end position CLOSED, it will move there fi rst (start position). The current limit posi- tion is displayed in % steps.

  • Page 64: Maintenance, Inspection, Service

    ■ no leakages occur. The housing of the SIPOS 5 actuators consists of an aluminum alloy which is corrosion resistant under normal environmental conditions. If the paint was damaged during assembly, it can be tou- ched up with original paint supplied in small quantity units by SIPOS Aktorik.

  • Page 65: Lubrication Intervals And Lubricants

    Operation instructions 8 Maintenance, inspection, service SIPOS 5 PROFITRON, HiMod 8.2 Lubrication intervals and lubricants 8.2.1 Lubrication intervals Perform service or inspection after approx. 8 years (refer to chapter 8.1). After 50 operating hours or 1 year, regrease coupling shaft A, if available, at the greasing nipple.

  • Page 66: Spare Parts

    9 Spare parts Operation instructions SIPOS 5 PROFITRON, HiMod Spare parts 9.1 General With the exception of standardized, generally available components, only original spare parts may be used. Spare parts are usually supplied as complete subassemblies (see the list below). In the following representation drawings, designations with 3 digits are listed.

  • Page 67: Exploded Views

    Operation instructions 9 Spare parts SIPOS 5 PROFITRON, HiMod 9.3 Exploded views 9.3.1 Gear unit 2SA5 1/2/3/4.- Output shaft B1 Output shaft insert Reducing fl ange Output shaft A Y070.020/GB Page 67...
  • Page 68 9 Spare parts Operation instructions SIPOS 5 PROFITRON, HiMod 9.3.2 Gear unit 2SA5 5/6/7/8.- Output shaft B1 Output shaft insert Reducing fl ange Output shaft A Page 68 Y070.020/GB...
  • Page 69 Operation instructions 9 Spare parts SIPOS 5 PROFITRON, HiMod 9.3.3 Gear unit with thrust unit 2SB551/2/3/4.- Y070.020/GB Page 69...
  • Page 70 9 Spare parts Operation instructions SIPOS 5 PROFITRON, HiMod 9.3.4 Gear unit with thrust unit 2SB555/6 Page 70 Y070.020/GB...
  • Page 71 Operation instructions 9 Spare parts SIPOS 5 PROFITRON, HiMod 9.3.5 Small part-turn gearbox 2SG5...- Y070.020/GB Page 71...
  • Page 72 9 Spare parts Operation instructions SIPOS 5 PROFITRON, HiMod 9.3.6 Gear unit with part-turn unit 2SC5...- Page 72 Y070.020/GB...
  • Page 73 Operation instructions 9 Spare parts SIPOS 5 PROFITRON, HiMod 9.3.7 Electronics unit (motor up to 1.5 kW) Y070.020/GB Page 73...
  • Page 74 9 Spare parts Operation instructions SIPOS 5 PROFITRON, HiMod 9.3.8 Electronics unit (motor from 3 kW) Page 74 Y070.020/GB...
  • Page 75 Operation instructions 10 Index SIPOS 5 PROFITRON, HiMod Index Access......24 Default settings..... . 44 Actual value output.
  • Page 76 10 Index Operation instructions SIPOS 5 PROFITRON, HiMod Language......18 Packaging......4 Language setting.
  • Page 77 Operation instructions 10 Index SIPOS 5 PROFITRON, HiMod Safety information..... 3 Texts......23 Safety instructions.
  • Page 78 10 Index Operation instructions SIPOS 5 PROFITRON, HiMod Page 78 Y070.020/GB...

  • Page 79: Eu Declaration Of Conformity / Declaration Of Incorporation In Compliance With Machinery Directive

    ECOTRON PROFITRON HiMod SIPOS Aktorik GmbH as manufacturer declare herewith, that the above mentioned actuators meet the basic requirements of the following Directives: 2014/30/EU (EMC Directive) 2006/42/EC (Machinery Directive) The following harmonised standards in terms of the specifi ed directives have been applied:...
  • Page 80 © SIPOS Aktorik GmbH Issue 10.16 Y070.020/GB Im Erlet 2 • D-90518 Altdorf Subject to changes without notice! www.sipos.de...

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