Table of Contents
Advertisement
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Coldelite COMPACTA Series
Summary of Contents for Coldelite COMPACTA Series
- Page 1 INSTRUCTION HANDBOOK COMPACTA APPLICARE TARGA CARATTERISTICHE...
- Page 2 This handbook was realized and checked with utmost care in order to give information as much reliable as possible. COLDELITE reserves the right to make changes and revisions whenever deemed necessary and without being bound to previously notify it to the purchaser.
-
Page 3: Table Of Contents
COMPACTA GENERAL INDEX SECTION FOREWORD FOREWORD ............................5 INSTRUCTION HANDBOOK ....................5 AIM ............................5 HANDBOOK STRUCTURE......................5 ADDITIONAL DOCUMENTATION ....................5 SAFETY..............................6 QUALIFICATION OF THE STAFF ....................6 CONVENTIONAL SYMBOLS ......................7 WARNINGS ............................8 SECTION 1 RECEIVING, MOVING, OPENING THE PACKING RECEPTION .......................... - Page 4 COMPACTA SECTION 4 DIRECTIONS FOR USE MACHINE SAFETY WARNINGS ..................21 4.1.1 MACHINE CONFIGURATION ................21 CONTROLS ..........................22 4.2.1 ELECTRONIC CONTROL KEYBOARD ..............22 4.2.2 FUNCTIONS AV AILABLE T O THE OPERATOR ..........23 PRELIMINARY OPERATIONS, WASH AND SANITIZATION ......... 25 4.3.1 PRELIMINARY CLEANOUT ..................
-
Page 5: Foreword
Nevertheless, this handbook cannot meet in details all demands; in case of doubts or failing information, please apply to: COLDELITE - Via Emilia, 45A - 40011 Anzola Emilia (Bologna) - Italy Tel. (051) 6505310 - Telefax (051) 6505311 HANDBOOK STRUCTURE This handbook is structurilized in sections, chapters and subchapters in order to consult it more easily. -
Page 6: Safety
COMPACTA SAFETY When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damages to persons and things. Who is in charge of plant safety must be on the look-out that - an uncorrect use or handling is avoided - Safety devices must neither be removed nor tampered - Only original spare parts are to be used especially as far as those components with safety... -
Page 7: Conventional Symbols
He is qualified for interventions on electrical and freezing plants. COLDELITE ENGINEER It deals with a skilled engineer the manufacturer puts at clients' disposal for complicated interventions und particular conditions or anyhow in accordance with agreements taken with the machine's user. - Page 8 - It is forbidden to remove panels in order to reach the machine inside before disconnecting the machine. - COLDELITE is not responsible for any accident that might happen during operation, cleaning and/or servicing of its units, if this warning has not been fully complied with.
-
Page 9: Receiving, Moving, Opening The Packing
COMPACTA RECEIVING, MOVING, OPENING THE PACKING 1.1 RECEPTION Before unpacking the machine, check that packing shows no external damages due to collisions during transportation. An external damage could mean the machine itself is damaged: in this case, immediately apply to insurance company and leave everything as it was on reception. 1.1.1 Lifting a packed machine To lift the packing, insert lift forks into the space between pallet feet, so as to balance the machine weight and consequently packing barycenter. -
Page 10: Machine Removal From Pallet
COMPACTA 1.2.1 Machine removal from pallet Remove the four screw fastening both bars between pallet and machine. CAUTION! Removal from pallet must be carried out from TWO people properly instructed in material handling. Remove machine from pallet only after carefully reading following instructions. Place the wooden skid the machine is equipped with, in relation to the machine rear. -
Page 11: Storing A Machine
COMPACTA 1.3 STORING A MACHINE The machine must be stored in a dry and dump-free place. Before storing the machine, wrap it in a cloth in order to protect it against dust and else. IMPORTANT: When storing a packed machine, never place a crate on another. 1.4 DISPOSAL OF PACKING STUFFS When opening the packing crate, divide packing stuffs per type and get rid of them according to laws in force in machine installation country. - Page 12 COMPACTA compacta_g - 02_05 - 12 -...
-
Page 13: General Data
The manufacturer reserves the right to carry out all machine changes deemed as opportune without previous notice. Descriptions as well as pictures contained in this handbook are not binding. Reproduction rights are reserved to COLDELITE. 2.2 INFORMATION ABOUT THE MACHINE 2.2.1 General information Floor standing machine for the production of ice cream, skim or fruit ice cream. - Page 14 COMPACTA COLDELITE recommends to always use high quality mix for milk shake production in order to satisfy your customers, even the hardest-to-please ones. Any saving made to the prejudice of quality will surely turn into a loss much bigger than the saving itself.
-
Page 15: Technical Features
COMPACTA 2.2.2 Technical features Water Electric power Mix per batch Installed Weight Model consumption power litres/h* Volt Compacta 3001 7 kW 208-230 370÷180 Compacta 3003 5/10 15 kW 208-230 810÷350 * Water consumption is higher during the first minutes cooling 2.2.3 Machine lay-out Dimensions Model... -
Page 16: Intended Use
COMPACTA 2.3 INTENDED USE The Compacta must only be used in conforming with content of paragraph 2.2.1 "General Information", within the functional limits hereunder reported: Voltage:............±10% Air min. temperature °C: ......10°C Air max. temperature °C: ......43°C Water min. temperature ......10°C Water max. -
Page 17: Installation
COMPACTA INSTALLATION 3.1 ROOM NECESSARY TO THE MACHINE USE The machine must be installed in such a way that air can freely circulate all around. Rooms for the approach to the machine must be left free in order to enable the operator to act without constraint and also to immediately leave working area, if need be. -
Page 18: Water Valve Adjustment
COMPACTA 3.3.1 Water valve adjustment IMPORTANT If water valve needs to be reset, such an operation must be effected by skilled personnel, only. Set water valve so that, with machine off no water comes out and lukeawarm water flows out when on. -
Page 19: Machine Location
A postproduction test of the machine is carried out at COLDELITE premises; operation and output functionality of the machine are thoroughly tested. Machine test at end user's must be carried out by skilled technicians or by one of COLDELITE engineers. - Page 20 COMPACTA compacta_g - 02_05 - 20 -...
-
Page 21: Directions For Use
COMPACTA DIRECTIONS FOR USE 4.1 MACHINE SAFETY W ARNINGS When using industrial equipment and plants, one must be aware of the fact that drive mechanisms (rotary motion), high voltage components, as well as parts subject to high temperatures may cause serious damages to persons and things. -
Page 22: Controls
COMPACTA 4.2 CONTROLS The machine is fitted with an electronic control keyboard; to every key a machine function corresponds. For a correct use of the keys, press on the symbol or anyway in the middle of the key; to every key a LED (light emitting diode) also corresponds;... -
Page 23: Functions Available To The Operator
COMPACTA 4.2.2 Functions available to the operator HEATING/MIXING SIDE 571.9 PROGRAMMING key Ie enables the access to the display of the parameter relevant to the CYLINDER HEATING TEMPERATURE. The parameter can be changed by the operator by means of INCREASE and DECREASE keys. 571.4 SHOWER WATER INLET key It activates water inlet for shower which stops when pressing again the same key or by pressing STOP key. - Page 24 COMPACTA PRODUCTION SIDE 571.10 PROGRAMMING key It enables the access to the display of the value relevant to the PRODUCT CONSISTENCY. The parameter can be changed by the operator through INCREASE and DECREASE keys. 571.7 START key It allows to start the cycle or the function selected. 571.6 CLEANOUT key It allows the beater of freezing cylinder to run, without connecting thecooling unit.
-
Page 25: Preliminary Operations, Wash And Sanitization
COMPACTA 4.3 PRELIMINARY OPERATIONS, WASH AND SANITIZATION Before starting the machine, it is necessary to thoroughly clean it and sanitize all parts in contact with the product. IMPORTANT: Cleaning and sanitizing are important operations that should be carried out at the end of every working day, with accuracy, in order to guarantee high quality and the observance of all hygienic rules. -
Page 26: Sanitizing The Machine
COMPACTA Using your three-tank sink, wash, rinse and sanitize all of the disassembled machine parts. Mix the sanitizing solution to a 200ppm concentration with warm water. Allow the parts to soak in the sanitizing solution for 3-5 minutes before removing. Allow the parts to air-dry on the clean, sanitized counter at the end of the sink. -
Page 27: Hygiene
4.4.1 Display and change of programable values All operation parameters set by COLDELITE guarantee a profitable and first-quality production. The operator can however change the cylinder heating temperature (heating/mixing side) as well as the product consistency (production side) according to production needs. -
Page 28: Description And Use Of Side Heating/Mixing
COMPACTA 4.4.2 Description and use of heating/mixing side The heating side is on top of the machine and consists of a heating/mixing cylinder, the chamber where the mix is heated, in which a beater for stirring the product is placed. The heating cylinder is hermetically closed by front lid 301 which can be opened by lifting and pulling the lever 289 towards the right. - Page 29 COMPACTA The temperature set will blink and can be changed by means of buttons ; to confirm the value, press again or wait for a few seconds. Once the programmed temperature has been reached, inside the cylinder, the cooking cycle starts.
-
Page 30: Description And Use Of Side Production
COMPACTA 4.4.3 Description and use of production side In the production side the execution of several production cycles are made possible. The product to be worked can reach the freezing cylinder either from the cooking cylinder through the tap described at chapter 4.4.2 . If you do this while the beater inside the freezing cylinder is running, the machine will stop in order to avoid possible damamges to the operator. - Page 31 COMPACTA PRODUCTION (FREEZING) CYCLE The production cycles is used to produce ice cream. With production side set at STOP, press the button in order to select on the lower display (production side). After pouring the mix into the freezing cylinder, press Ice cream freezing starts, now, and the display will diplay a number which corresponds to the product consistency.
- Page 32 COMPACTA SKIM OR FRUIT ICE CREAM PRODUCTION This production cycle is used to produce ic cream (skim or fruit ice cream) in small quantites. With the production side set at STOP, select on lower display (production side) by pressing the button After pouing the mix into the freezing cylinder, press and follow the same procedure as by traditional ice cream described on page 13.
-
Page 33: Safety Devices
It is forbidden to run the machine after inhibiting, changing or tampering with safety devices the machine is fitted with. Coldelite is NOT responsbile for any damage to persons and/or things if protections for the operator and other machine safety devices have been inhibited, changed or tampered with. -
Page 34: Safety Devices For The Operator
COMPACTA 5.1.1 Safety devices for the operator This machine is fitted with safety devices on front lids in order to prevent accidents to the operator. HEAT PROTECTION ON FRONT LID - HEATING/MIXING SIDE During heating cycle, the front lid relevant to cooking side reaches high temperatures; in order to avoid damages to the operator, it has been protected with a heat shield 257. -
Page 35: Alarms
COMPACTA 5.2 ALARMS The main alarm messages on the electronic control keyboard being also displayed on the machine displays, are hereafter reported: DISPLAY HEATING/COOKING SIDE Message Appears when It means Reset Call the technician Any moment TEV sensor is open or short- Automatic circuited * In Beating or... - Page 36 COMPACTA compacta_g - 02_05 - 36 -...
-
Page 37: Preliminary Cleanout
COMPACTA CLEANOUT, DISASSEMBLING AND REASSEMBLING OF PARTS IN CONTACT WITH THE PRODUCT IMPORTANT: Cleanout and sanitization are important operations that must be carried out at the end of every working day with utmost accuracy, as a rule, in order to guarantee a high quality product and the observance of all hygienic rules. -
Page 38: Lower Front Lid Disassembly (Production)
COMPACTA 6.3 LOWER FRONT LID DISASSEMBLY (PRODUCTION SIDE) To disassemble front lid 301 release it by lowering lever 289 and shifting it to the right. Open the front lid by shifting it to the left and lift it while extracting from spigot pin. Disassemble ice cream door 501 and ice cream door lever 502 by withdrawing downwards, after removing gasket 304. -
Page 39: Beater Disassembly
COMPACTA 6.4 BEATER DISASSEMBLY Disassemble the beater 21 by withdrawing it from the cylinder, remove the scraper blades 431, the stuffing box 28 and beater plastic plugs 85. CAUTION Handle with care, as a fall to the ground might damage the beater. CAUTION! Clean with sanitizers at the end of every working day. -
Page 40: Cleaning Operation
COMPACTA 6.5 CLEANING OPERATIONS • Wash all parts in lukewarm water (80-90°F) using a mild non-foaming detergent. Scrub each of the parts with the cleaning brusheh provided in the machines spare parts kit. CAUTION Do not use hot water on plastic parts as damage to the parts can result. 4) Air Dry 3) Sanitize 2) Rinse... -
Page 41: Hygiene
COMPACTA With machine off (not working), fill the boiling cylinder or boiler with non-corrosive sanitizing solution. Start the beater by pressing the key 571.2 After 30 seconds beating press the key 571.1 . Wait for a time necessary to the action of the sanitizing solution (10-15 minutes). - Page 42 COMPACTA compacta_g - 02_05 - 42 -...
-
Page 43: Maintenance
7.3 ORDERING SPARE PARTS Should one or more parts wear out or break, place your order to a COLDELITE Technician and always mention the machine type and its serial number stamped on data plate you find on the machine rear. -
Page 44: Spare Parts Table
COMPACTA 7.4 SPARE PARTS TABLE MODELS COMPACTA 1216 1271 1251 1101 SPARE PARTS KIT COMPACTA Q.ty Description Position Nr 1 Beater stuffing box Nr 1 Beater stuffing box Nr 1 OR extractor Nr 4 Screws Nr 1 Pipe fitting 3/4 x 16 Nr 1 Front lid gasket Nr 1... -
Page 45: Troubleshoot Guide
COMPACTA TROUBLESHOOT GUIDE Trouble Remedy Cause Machine does not start a) Close the main switch a) Main switch open b) Check and plug in b) Machine unplugged c) Check that PRODUCTION c) Machine button is lit production, alike production side and in cooking side d) Check front lids closure d) Front lids not perfectly... - Page 46 COMPACTA compacta_g - 02_05 - 46 -...
Need help?
Do you have a question about the COMPACTA Series and is the answer not in the manual?
Questions and answers
The pasteurized mix does not fully extrude from the pasteurizing chamber?
The pasteurized mix may not fully extrude from the Coldelite COMPACTA Series pasteurizing chamber due to:
1. Not enough sugar in the mix – the mix may freeze and block extrusion.
2. Ice cream mix in the drip drawer – possibly caused by a missing or worn stuffing box.
3. Gasket missing or not properly installed behind the ice cream door – causing leakage and improper extrusion.
Each of these issues can prevent the mix from flowing correctly out of the machine.
This answer is automatically generated