GRAPHTEC CE6000 Series Service Manual
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GRAPHTEC CE6000 Series Service Manual

Cutting plotter
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C E
6000 Series
CUTTING PLOTTER
SERVICE MANUAL
MANUAL NO. CE6000-UM-251
CE6000-UM-251-13-9370

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Summary of Contents for GRAPHTEC CE6000 Series

  • Page 1 6000 Series CUTTING PLOTTER SERVICE MANUAL MANUAL NO. CE6000-UM-251 CE6000-UM-251-13-9370...
  • Page 2 HISTORY OF REVISIONS No. Date issued Description of revision Page Edition 12.10.15 First Printing 12.12.27 CE6000-120AP was added. 13.03.18 Part number for the Push Roller Arm was corrected. 10-4,10-6 13.03.18 Part number for the Cam, 60 was corrected. 10-4,10-6 13.03.18 A sentence was added for the USB Driver of CE6000-120AP when in update mode.
  • Page 3 No. Date issued Description of revision Page Edition 18.5.28 New Pen Relay Board was added for other country than India. 4-1,4-2,10-9,10-11 18.5.28 New Pinch Roller Sensor Board was added for other country than India. 4-1,4-2,10-9,10-11 18.5.28 New Cam Sensor Board was added for other country than India. 4-1,4-2,10-5,10-7 18.5.28 New Registration Mark Sensor Board was added for other country than India.

  • Page 4: Table Of Contents

    CONTENTS INTRODUCTION .................1-1 Main Specifications .......................1-1 1.2 External Dimensions ......................1-4 Options ..........................1-6 Supplies ..........................1-6 PARTS NAMES and FUNCTIONS ..........2-1 Parts Names and Functions (CE6000-40/60/120/120AMO) ..........2-1 2.2 Assembling the Stand (CE6000-40/60/120/120AMO) ............2-7 2.3 Parts Names and Functions (CE6000-120AP) ..............2-14 2.4 Assembling the Stand (CE6000-120AP) ................2-16 OPERATIONS ................
  • Page 5 6.2.2 Rear Media Sensor ..........................6-8 6.2.3 Push Roller ............................... 6-8 6.2.4 Push Roller Arm ............................6-9 6.2.5 Cam Sensor Board ..........................6-10 6.2.6 Pen Block ..............................6-11 6.2.7 Push Roller Sensor ..........................6-14 6.2.8 Y-relay Board ............................6-15 6.2.9 Control Panel Key Board........................6-16 6.2.10 LCD ................................6-18 6.2.11 Y-belt ................................6-19 6.2.12 Y-motor ..............................
  • Page 6 7.10 Adjusting the Offset of the Registration Mark Sensor .............7-19 7.11 Adjusting the RMS sensor and the Paper sensor position ..........7-25 7.12 Adjusting the Tool Exchange Position (CE6000-120AP) ...........7-29 7.13 Adjusting the Offset between Tool 1 and Tool 2 (CE6000-120AP) ........7-32 7.14 Adjusting the Y Limit Position (CE6000-120AP) ..............7-35 7.15 Upgrading the System Firmware ..................7-37 SERVICE MODES ..............
  • Page 7 10.6 Main Frame CE6000-120/120AMO/120 Plus/120AP ............10-7 10.7 Pen Block CE6000-40/60/120/120AMO/Plus ..............10-9 10.8 Pen Block CE6000-120AP ....................10-11 10.9 Control Panel ........................10-13 10.10 Wiring Harness ........................10-14 10.11 Stand CE6000-60/Plus, ST0100 ..................10-15 10.12 Stand CE6000-120/120AMO/120Plus, ST0101 ..............10-16 10.13 Option Basket CE6000-60/Plus, PG0100 ................10-17 10.14 Option Basket CE6000-120/120AMO/120Plus, PG0101............10-18 10.15 Stand CE6000-120AP, ST0102 ...................10-19 10.16 Basket CE6000-120AP, PG0101 ..................

  • Page 8: Introduction

    21 kg (Including stand) 40.5 kg (Including stand) *1: Varies depending on the type of Graphtec-authorized film and the cutting conditions *2: The accuracy of minimum media width is when the push rollers are set to 5 mm from both edges of media.
  • Page 9 Weight 46 kg (Including stand) *1: Varies depending on the type of Graphtec-authorized film and the cutting conditions *2: The accuracy of minimum media width is when the push rollers are set to 5 mm from both edges of media.
  • Page 10 21 kg (Including stand) 40.5 kg (Including stand) *1: Varies depending on the type of Graphtec-authorized film and the cutting conditions *2: The accuracy of minimum media width is when the push rollers are set to 5 mm from both edges of media.

  • Page 11: External Dimensions

    INTRODUCTION External Dimensions CE6000-40/Plus Units: mm Dimensional accuracy: ±5 mm CE6000-60/Plus Units: mm Dimensional accuracy: ±5 mm CE6000-UM-251-9370...
  • Page 12 INTRODUCTION CE6000-120/AMO/Plus 1541 Units: mm Dimensional accuracy: ±5 mm CE6000-120AP 1575 1200 CE6000-UM-251-9370...

  • Page 13: Options

    INTRODUCTION Options Item Model Contents Basket PG0100 Cloth basket for CE6000-60/Plus PG0101 Cloth basket for CE6000-120/Plus Supplies Item Model Contents Cutter plunger PHP33-CB09N-HS Used with 0.9 mm diameter cutter blade PHP33-CB15N-HS Used with 0.9 mm diameter cutter blade Cutter blade CB09UB-5 0.9 mm diameter, supersteel blade (set of 5) CB15U-5...

  • Page 14: Parts Names And Functions

    PARTS NAMES and FUNCTIONS 2 PARTS NAMES and FUNCTIONS Parts Names and Functions (CE6000-40/60/120/120AMO) Front View : CE6000-40 Tool carriage Control panel Tool holder Grit roller position guide Media set lever Cutting mat USB interface connector Manual cutting groove Push roller RS-232C interface connector Media sensor Grit roller...
  • Page 15 PARTS NAMES and FUNCTIONS Rear View : CE6000-40 Power switch AC line inlet Roll-medium tray Roll-medium tray guide rail Roll-medium tray ��������������������������A tray to set media in� Roll-medium tray guide rail ��������A rail to set the roll media tray in� Power switch ��������������������������������Used to turn the plotter on and off�...
  • Page 16 PARTS NAMES and FUNCTIONS Front View : CE6000-60 Tool holder Control panel Tool carriage Grit roller position guide Cutting mat Media set lever Cutting groove Media stopper Push roller USB interface connector Media sensor Grit roller RS-232C interface connector Control panel ��������������������������������Used to access various plotter functions� Push rollers ����������������������������������Rollers that push the media against the grit rollers�...
  • Page 17 PARTS NAMES and FUNCTIONS Rear View : CE6000-60 Power switch Stopper AC line inlet Stock shaft Stopper Media stocker Stand Power switch ��������������������������������Used to turn the plotter on and off� AC line inlet�����������������������������������Inlet where the power cable is connected. Media stocker �������������������������������A stock to set roll media in. Stock shaft ������������������������������������A roller that takes in roll media.
  • Page 18 PARTS NAMES and FUNCTIONS Front View : CE6000-120 Grit roller position guide Tool holder Tool carriage Cutting mat Control panel Cutting groove Media set lever Media stopper Grit roller Push roller USB interface connector Media sensor Media guide bar RS-232C interface connector Control panel ��������������������������������Used to access various plotter functions�...
  • Page 19 PARTS NAMES and FUNCTIONS Front View : CE6000-120 Power switch AC line inlet Stock shaft Stopper Media stocker Stand Power switch ��������������������������������Used to turn the plotter on and off� AC line inlet�����������������������������������Inlet where the power cable is connected. Media stocker �������������������������������A stock to set roll media in. Stock shaft ������������������������������������A roller that takes in roll media.

  • Page 20: Assembling The Stand (Ce6000-40/60/120/120Amo)

    PARTS NAMES and FUNCTIONS Assembling the Stand (CE6000-40/60/120/120AMO) The stand is made up of the following parts� CE6000-60 Stand side bar x 2 Stand foot x 2 Center bar x 1 Allen wrench (for M5 Socket head cap screw screws) x 1 (M5) x 12 Stopper x 2 Coin screw x 4...
  • Page 21 PARTS NAMES and FUNCTIONS Stand Assembly Instructions : CE6000-60 (1) Assemble the left and right stand sides. Fasten a stand foot to each of the stand side bars with two socket head cap screws using the Allen wrench. Socket head cap screw Stand foot Cutout...
  • Page 22 PARTS NAMES and FUNCTIONS (4) Place the CE6000 onto the stand so that the positioning pins match up with the holes on the CE6000, and then fasten with the four coin screws� Coin screw Coin screw Positioning pin CE6000-UM-251-9370...
  • Page 23 PARTS NAMES and FUNCTIONS Stand Assembly Instructions : CE6000-120 (1) Assemble the left and right stand sides. Fasten a stand foot to each of the stand side bars with two socket head cap screws using the Allen wrench. Socket head cap screw Base assembly Cutout...
  • Page 24 PARTS NAMES and FUNCTIONS (4) Mount the plotter on the stand by inserting the positioning pins on the stand into the positioning holes on the underside of the plotter. Fasten with four socket head cap screws (two on each side), using the Allen wrench�...
  • Page 25 PARTS NAMES and FUNCTIONS Mounting the Roll-medium tray (CE6000-40 and CE6000-60 without stand) Set the roll media tray in using the roll media tray guide rail� Make sure the rollers on the roll media tray are on the outside on both sides. Roll-medium tray guide rail Roll-medium trays...
  • Page 26 PARTS NAMES and FUNCTIONS Mounting the Stock shafts (CE6000-120) (1) Set one stopper in the stock shaft. (Keep the stopper screws slightly loose.) Stock shafts Stoppers (2) Put the stock shaft into the media stocker as shown in the picture below. CE6000-UM-251-9370 2-13...

  • Page 27: Parts Names And Functions (Ce6000-120Ap)

    PARTS NAMES and FUNCTIONS Parts Names and Functions (CE6000-120AP) Front View : CE6000-120AP Tool carriage Cutter holder Pen holder Roller position guide lable Marking mat Cutter groove Set lever Media Guide Pen station Control panel Media sensor Grid roller USB I/F Media Flange RS-232C I/F Stock shaft...
  • Page 28 PARTS NAMES and FUNCTIONS Media set lever �����������������������������Used to raise or lower the Push rollers during the loading or unloading of media� USB interface connector �������������Used to connect the plotter to the computer with a USB interface cable. RS-232C interface connector �����Used to connect the plotter to the computer with a RS-232C interface cable.

  • Page 29: Assembling The Stand (Ce6000-120Ap)

    PARTS NAMES and FUNCTIONS Assembling the Stand (CE6000-120AP) The stand is made up of the following parts� Components of stand Stand side bar L × 1 Stand side bar R × 1 (with media stocker) (with media stocker) Base assembly × 2 Center bar ×...
  • Page 30 PARTS NAMES and FUNCTIONS Stand Assembly Instructions : CE6000-120AP • Please assemble with two or more people. • People can be accidentally injured by the machine’s edges. Please be very careful. • Please be careful not to get your hands pinched or stuck when you secure the machine. (1) Assemble the left and right stand sides.
  • Page 31 PARTS NAMES and FUNCTIONS (3) Attach the media guide bar to each of the left and right stand sides with four socket head cap screws, using the Allen wrench� Media guide bar Socket head cap screw Media stocker Socket head cap screw (4) Fasten supporting pipe plate to the left and the right of the stand side bar with four screws (two on each side), using the Allen wrench.
  • Page 32 PARTS NAMES and FUNCTIONS (5) Insert the 4 short sheet supporting pipes into the supporting pipe plate from the end without an end plug. In the front side of the main assembly insert the pipe into the upper side, and insert it into lower side in the rear side�...
  • Page 33 PARTS NAMES and FUNCTIONS (7) Using the middle sheet supporting pipe, attach the basket assembly from step 6 to the media stocker, then attach the joints from the assembly from step 5 to the long sheet supporting pipe from step 6. The middle of the basket should pass over the back end of the center bar.
  • Page 34 PARTS NAMES and FUNCTIONS Attaching a media guide : CE6000-120AP (1) Insert the cut-out part of the media guide onto the components of the positioning pins at the bottom end of the main assembly. Attach both sides of the media guide using the 2 socket head cap screw. Media guide Socket head cap screw...

  • Page 35: Operations

    OPERATIONS 3 OPERATIONS This section explains the function of lamps and keys on the control panel. Control Panel [2] key [1] key [SIMPLE] lamp [SIMPLE] key [MENU] lamp [PAUSE/MENU] key [ORIGIN] key [COPY] key [ENTER] key Screen (LCD) [3] key [4] key [FAST] key POSITION (...
  • Page 36 OPERATIONS 1, 2, 3, 4 ..........Select the menu number displayed in the screen. ENTER ...........It will define the settings. Indicator Lamp SIMPLE Lamp ........A green light indicates Simple mode is on. MENU Lamp ........A green light indicates MENU mode is on. Reading the Screen (LCD) Information reflecting the status will be displayed in the screen of the control panel.
  • Page 37 OPERATIONS Screen to set the corresponding conditions is displayed when the [PAUSE/MENU] key or [COND/TEST] key are pressed. [PAUSE/MENU] [COND/TEST] [PAUSE/MENU] [COND/TEST] It will return to default screen It will return to default screen It will return to default screen It will return to default screen when [PAUSE/MENU] key when [COND/TEST] key is...
  • Page 38 OPERATIONS Contents of Operation from Menu Screen You can use the [SIMPLE] key on the default screen to switch between Simple mode and Normal mode. Switching will reset the machine. In Simple mode you can change easy settings from the menu screen. In Normal mode, you will be able to change more detailed settings.
  • Page 39 OPERATIONS [Left arrow ] (TEST) ......Does the operation necessary for maintenance, such as self diagnostic test or printout of the condition settings list. [PAUSE/MENU] ......It will close the MENU screen and return to default screen. [FAST] ..........Displays the position key screen. When media is set, the tool point can be moved.

  • Page 40: Menu Tree

    OPERATIONS Menu Tree Simple Menu (CE6000-40/60/120/120AMD) Default screen CONDITION setting (1/3) [COND/TEST] CUT TESTS [COPY] CUT TESTS MENU screen MEDIA SETTING (1/1) [PAUSE/MENU] INTERFACE setting (1/1) ADVANCE setting (1/1) CE6000-UM-251-9370...
  • Page 41 OPERATIONS Normal Menu (CE6000-40/60/120/120AMD) Default screen CONDITION setting (1/3) [COND/TEST] [ENTER] [COPY] CONDITION setting (2/3) CONDITION setting (3/3) Continued CE6000-UM-251-9370...
  • Page 42 OPERATIONS Default screen (Continued) TOOLS SETTING (1/3) MENU screen [PAUSE/MENU] TOOLS SETTING (2/3) TOOLS SETTING (3/3) ARMS SETTING (1/4) MENU screen [PAUSE/MENU] ARMS Continued SETTING (2/4) CE6000-UM-251-9370...
  • Page 43 OPERATIONS Default screen ARMS (Continued) SETTING (1/4) ARMS SETTING (2/4) ARMS SETTING (3/4) ARMS SETTING (4/4) AREA PARAMETERS (1/2) MENU screen [PAUSE/MENU] ARMS Continued PARAMETERS (2/2) CE6000-UM-251-9370...
  • Page 44 OPERATIONS Default screen ARMS (Continued) PARAMETERS (1/2) AREA PARAMETERS (2/2) MENU screen MEDIA SETTING (1/2) [PAUSE/MENU] [ 4] MEDIA SETTING (2/2) INTERFACE SETTING (1/2) MENU screen [PAUSE/MENU] INTERFACE SETTING (2/2) Continued CE6000-UM-251-9370 3-10...
  • Page 45 OPERATIONS Default screen (Continued) ADVANCE setting (1/2) MENU screen [PAUSE/MENU] ADVANCE setting (2/2) MENU screen TEST (1/2) [PAUSE/MENU] TEST (2/2) Default screen (Finish) CE6000-UM-251-9370 3-11...
  • Page 46 OPERATIONS Simple Menu (CE6000-120P) Default screen CONDITION setting (1/3) [COND/TEST] [ENTER] [COPY] CONDITION setting (2/3) CONDITION setting (3/3) CUT TESTS MENU screen MEDIA SETTING (1/1) [PAUSE/MENU] INTERFACE setting (1/1) ADVANCE setting (1/1) CE6000-UM-251-9370 3-12...
  • Page 47 OPERATIONS Normal Menu (CE6000-120AP) Default screen CONDITION setting (1/3) [COND/TEST] [ENTER] [COPY] CONDITION setting (2/3) CONDITION setting (3/3) CUT TESTS Continued CE6000-UM-251-9370 3-13...
  • Page 48 OPERATIONS Default screen (Continued) TOOLS MENU screen SETTING (1/3) [PAUSE/MENU] TOOLS SETTING (2/3) TOOLS SETTING (3/3) MENU screen AXIS ALIGNMENT (1/1) [PAUSE/MENU] MENU screen AREA PARAMETERS (1/1) [PAUSE/MENU] Continued CE6000-UM-251-9370 3-14...
  • Page 49 OPERATIONS Default screen (Continued) MEDIA MENU screen SETTING (1/3) [PAUSE/MENU] MEDIA SETTING (2/3) MEDIA SETTING (3/3) Continued CE6000-UM-251-9370 3-15...
  • Page 50 OPERATIONS Default screen (Continued) MENU screen INTERFACE (1/3) [PAUSE/MENU] INTERFACE (2/3) INTERFACE (3/3) Continued CE6000-UM-251-9370 3-16...
  • Page 51 OPERATIONS Default screen (Continued) ADVANCE (1/2) MENU screen [PAUSE/MENU] ADVANCE (2/2) MENU screen TEST (1/2) [PAUSE/MENU] TEST (2/2) Default screen (Finish) CE6000-UM-251-9370 3-17...

  • Page 52: Recommended Parts List

    RECOMMENDED PARTS LIST 4 RECOMMENDED PARTS LIST CE6000-40/60/120/120AMO/120AP Part No. Description -120 -120AMO -120AP Remarks U621352000 Push Roller CE6-CM40-2 Cutting Mat 40 (2 pcs) – – – – Supply Parts CE6-CM60-2 Cutting Mat 60 (2 pcs) – – – – Supply Parts CE6-CM120-2 Cutting Mat 120 (2 pcs)
  • Page 53 RECOMMENDED PARTS LIST CE6000-40 Plus/60 Plus/120 Plus Part No. Description -40 Plus -60 Plus -120 Plus Remarks Standard Model U621352000 Push Roller USA Model CE6-CM40-2 Cutting Mat 40 (2 pcs) – – Supply Parts CE6-CM60-2 Cutting Mat 60 (2 pcs) –...

  • Page 54: List Of Tools

    LIST OF TOOLS 5 LIST OF TOOLS Tools Adjustment Item Tool 1 Pen force adjustment Cutter pen holder (CB09) Correx Dial Tension gauge (50,300,500 gf) 2 Distance adjustment Glass scale 3 Pen block height adjustment 10 mm height block 4 Firmware update PC, USB I/F cable 5 X-drive belt tension adjustment Push-pull gauge (2 kg)

  • Page 56: Disassembly And Reassembly

    DISASSEMBLY AND REASSEMBLY 6 DISASSEMBLY AND REASSEMBLY Exterior Parts 6.1.1 Right Side Cover How to detach the right side cover (1) Remove the three M4L6 binding head screws holding the right side cover, and then detach the right side cover. M4L6 binding head screw Right side cover...

  • Page 57: Center Cover

    DISASSEMBLY AND REASSEMBLY 6.1.3 Center Cover How to detach the center cover (1) Detach the right side cover (See section 6.1.1.). (2) Disconnect the control panel flexible cable from the main board. (3) Remove the three M3L5 binding head screws holding the control panel assembly, and then detach the control panel assembly.

  • Page 58: Front Guide (Ce6000-40/60)

    DISASSEMBLY AND REASSEMBLY 6.1.4 Front Guide (CE6000-40/60) How to detach the front guide (CE6000-60) (1) Remove the three M4L5 truss head screws holding the center front guide and then detach the center front guide. (2) Remove the M4L5 truss head screw holding the right front guide, and then detach the right front guide.

  • Page 59: Front Guide (Ce6000-120)

    DISASSEMBLY AND REASSEMBLY 6.1.5 Front Guide (CE6000-120) How to detach the front guide (CE6000-120) (1) Remove the four M4L8 binding head screws holding the front guide 120, and then detach the front guide 120. Front guide 120 M4L8 binding head screw The top of the front guide is hooked onto these holders.

  • Page 60: Rear Guide (Ce6000-40/60)

    DISASSEMBLY AND REASSEMBLY 6.1.6 Rear Guide (CE6000-40/60) How to detach the rear guide (CE6000-60) (1) Remove the three M4L5 truss head screws holding the center rear guide and then detach the center rear guide. (2) Remove the M4L5 truss head screw holding the right rear guide, and then detach the right front guide.

  • Page 61: Rear Guide (Ce6000-120)

    DISASSEMBLY AND REASSEMBLY 6.1.7 Rear Guide (CE6000-120) How to detach the rear guide (CE6000-120) (1) Remove the four M4L8 binding head screws holding the rear guide 120, and then detach the rear guide 120. Side plate Hook this rear guide notch Rear guide 120 onto the side plate.

  • Page 62: Mechanical Parts

    DISASSEMBLY AND REASSEMBLY Mechanical Parts 6.2.1 Front Media Sensor How to detach the front media sensor (1) Detach the front guide (See section 6.1.4.) for the CE6000-40 and 60. Detach the front guide (See section 6.1.5.) for the CE6000-120. (2) Remove the M3L12 binding head screw holding the front media sensor. (3) Disconnect the cable from the front media sensor.

  • Page 63: Rear Media Sensor

    DISASSEMBLY AND REASSEMBLY 6.2.2 Rear Media Sensor How to detach the rear media sensor (1) Detach the rear guide (See section 6.1.6.) for the CE6000-40 and 60. Detach the rear guide (See section 6.1.7.) for the CE6000-120. (2) Remove the M3L12 binding head screw holding the rear media sensor. (3) Disconnect the cable from the rear media sensor.

  • Page 64: Push Roller Arm

    DISASSEMBLY AND REASSEMBLY 6.2.4 Push Roller Arm How to detach the push roller arm (1) Detach the right side cover (See section 6.1.1.). (2) Detach the center cover (See section 6.1.3.). (3) Detach the push roller spring from the push roller assembly. Push roller assembly Push roller spring (4) Detach the E-ring from the push roller arm shaft.

  • Page 65: Cam Sensor Board

    DISASSEMBLY AND REASSEMBLY 6.2.5 Cam Sensor Board How to detach the cam sensor board (1) Detach the right side cover (See section 6.1.1.). (2) Disconnect the flexible cable from the cam sensor board. (3) Remove the M3L6 binding head screw holding the cam sensor board, and then detach the cam sensor board.

  • Page 66: Pen Block

    DISASSEMBLY AND REASSEMBLY 6.2.6 Pen Block How to detach the pen block (1) Detach the center cover (See section 6.1.3.). (2) Loosen the M3L6 binding head screw holding the pen block cover. Pen block cover M3L6 binding head screw (3) Detach the pen block cover. (4) Disconnect the cable from connector J504 on the Y-relay board.
  • Page 67 DISASSEMBLY AND REASSEMBLY (8) Detach the registration mark sensor board and the cable from the pen block. (The CE6000- 120AP does not have registration mark sensor board, therefore you don’t need to detach it from the pen block of CE6000-120AP.) Remove the M2.5L6 binding head screw holding the cable guide, and then detach the cable guide.
  • Page 68 DISASSEMBLY AND REASSEMBLY How to reinstall the pen block (1) Install the registration mark sensor board to the pen block in the reverse order in which it was detached.(The CE6000-120AP does not have registration mark sensor board, therefore you don’t need to install it to the pen block of CE6000-120AP.) (2) Mount the pen block to the Y slider.

  • Page 69: Push Roller Sensor

    DISASSEMBLY AND REASSEMBLY 6.2.7 Push Roller Sensor How to detach the push roller sensor (1) Detach the center cover (See section 6.1.3.). (2) Detach the pen block (See section 6.2.6.). (3) Disconnect the push roller sensor flexible cable from the Y-relay board. (4) Remove the push roller sensor flexible cable that is attached with double-sided adhesive tape to the Y-slider.

  • Page 70: Y-Relay Board

    DISASSEMBLY AND REASSEMBLY 6.2.8 Y-relay Board How to detach the Y-relay board (1) Detach the center cover (See section 6.1.3.). (2) Detach the pen block cover (See section 6.2.6.). (3) Disconnect all the cables from the Y-relay board. Y flexible cable M3L6 binding head screw Y relay board Push roller sensor cable...

  • Page 71: Control Panel Key Board

    DISASSEMBLY AND REASSEMBLY 6.2.9 Control Panel Key Board How to detach the control panel key board (1) Detach the right side cover (See section 6.1.1.). (2) Disconnect the control panel flexible cable from the main board. (3) Remove the three M3L5 binding head screws holding the control panel assembly, and then detach the control panel assembly.
  • Page 72 DISASSEMBLY AND REASSEMBLY How to reinstall the control panel key board (1) Reinstall the control panel key board in the reverse order in which it was detached. CE6000-UM-251-9370 6-17...

  • Page 73: Lcd

    DISASSEMBLY AND REASSEMBLY 6.2.10 LCD How to detach the LCD (1) Detach the right side cover (See section 6.1.1.). (2) Detach the control panel key board (See section 6.2.9.). (3) Detach the LCD. The two hooks are holding the LCD, release those hooks when the LCD is removed. Hook How to reinstall the LCD (1) Reattach the LCD in the reverse order in which it was detached.

  • Page 74: Y-Belt

    DISASSEMBLY AND REASSEMBLY 6.2.11 Y-belt How to detach the Y-belt (1) Detach the right side cover (See section 6.1.1.). (2) Detach the left side cover (See section 6.1.2.). (3) Detach the center cover (See section 6.1.3.). (4) Detach the pen block (See section 6.2.6.). (5) Loosen the M3L6 TP head screw attaching the Y-tension arm.
  • Page 75 DISASSEMBLY AND REASSEMBLY How to reinstall the Y-belt (1) Hang the Y-belt on both sides of the pulley. (2) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then attach with the Y-belt stopper plates removed in step (6) in the previous subsection. Y belt Y belt stopper plate M3L6 binding head screw...

  • Page 76: Y-Motor

    DISASSEMBLY AND REASSEMBLY 6.2.12 Y-motor How to detach the Y-motor (1) Detach the right side cover (See section 6.1.1.). (2) Disconnect the Y-motor extension cable and the Y-motor encoder cable from the Y motor. (3) Remove the three M3L6 binding head screws holding the Y-motor. M3L6 binding head screw Y motor (4) Detach the Y-motor.
  • Page 77 DISASSEMBLY AND REASSEMBLY How to reinstall the Y motor (1) Install the Y motor pulley to the Y-motor. Install the Y motor pulley at Y motor pulley the end of the Y motor shaft. So the surface of end of motor shaft and surface of pulley should be flat.

  • Page 78: Main Board

    DISASSEMBLY AND REASSEMBLY 6.2.13 Main Board How to detach the main board (1) Detach the right cover (See section 6.1.1.). Main board M3L6 binding head screw (2) Disconnect all the cables and flexible cables from the main board. (3) Remove the four M3L6 binding head screws holding the main board. (4) Detach the main board.

  • Page 79: X-Motor For The Ce6000-40/60

    DISASSEMBLY AND REASSEMBLY 6.2.14 X-motor for the CE6000-40/60 How to detach the X-motor (1) Detach the right side cover (See section 6.1.1.). (2) Detach the front guide (See section 6.1.4.). (3) Detach the main board (See section 6.2.13.). (4) Remove the three M3L6 binding head screws holding the X-motor, and then detach the X-motor. M3L6 binding head screw X Motor (5) Disconnect the X-motor relay cable from the X motor.
  • Page 80 DISASSEMBLY AND REASSEMBLY How to reinstall the X-motor (1) Install the X motor pulley to the X-motor. Install the X motor pulley at X motor pulley the end of the X motor shaft. So the surface of end of motor shaft and surface of pulley should be flat.

  • Page 81: X-Motor For The Ce6000-120

    DISASSEMBLY AND REASSEMBLY 6.2.15 X-motor for the CE6000-120 How to detach the X-motor (1) Detach the right side cover (See section 6.1.1.). (2) Remove the M4L8 binding head screws holding the X-motor cover, and then detach the X-motor cover. X motor cover M4L8 binding head screw (3) Detach the main board (See section 6.2.13.).
  • Page 82 DISASSEMBLY AND REASSEMBLY (5) Detach the X-motor. X Motor (6) Disconnect the X-motor relay cable from the X motor. (7) Disconnect the X-Motor encoder cable from the X motor. (8) Loosen the two M3L4WP set screws holding the X-motor pulley, and then detach the X-motor pulley.
  • Page 83 DISASSEMBLY AND REASSEMBLY How to reinstall the X-motor (1) Install the X motor pulley to the X-motor. Install the X motor pulley at X motor pulley the end of the X motor shaft. So the surface of end of motor shaft and surface of pulley should be flat.

  • Page 84: Y-Flexible Cable

    DISASSEMBLY AND REASSEMBLY 6.2.16 Y-flexible Cable How to detach the Y-Flexible cable (1) Detach the right side cover (See section 6.1.1.). (2) Detach the center cover (See section 6.1.3.). (3) Remove the flexible cable clamper holding the Y-flexible cable and the core on the Y-relay board. Y flexible cable Y flexible cable clamper Y relay board...
  • Page 85 DISASSEMBLY AND REASSEMBLY How to reinstall the Y-flexible cable (1) Clean the surface of the Y-rail with alcohol to remove any glue from the double-sided adhesive tape that was attached the Y-flexible cable. (2) Affix two pieces of double-sided adhesive tape to the flexible cable guide of the Y-rail. The first piece of tape should start at the right end of the Y-rail.
  • Page 86 DISASSEMBLY AND REASSEMBLY (7) Fit the Y-flexible cable into the Y-rail as shown below. The Y-flexible cable shouldn’t touch the left side plate. Allow a 10 mm space between the left end of the Y-flexible cable and the left side plate.

  • Page 87: Vacuum Fan For The Ce6000-40/60

    DISASSEMBLY AND REASSEMBLY 6.2.17 Vacuum Fan for the CE6000-40/60 How to detach the vacuum fan (1) Detach the right cover (See section 6.1.1.). (2) Detach the front guide (See section 6.1.4.). M3L35 binding head screw Access the screw from this square hole. (3) Remove the harness tie-wrap holding the vacuum fan cable.

  • Page 88: Vacuum Fan For The Ce6000-120

    DISASSEMBLY AND REASSEMBLY 6.2.18 Vacuum Fan for the CE6000-120 How to detach the vacuum fan (1) Detach the right cover (See section 6.1.1.). (2) Detach the front guide (See section 6.1.5.). Fan relay board M3L35 binding head screw Fan cover M4L8 binding head screw (3) Remove the harness tie-wrap holding the vacuum fan cables.

  • Page 89: Power Supply

    DISASSEMBLY AND REASSEMBLY 6.2.19 Power Supply How to detach the power supply (1) Detach the left side cover (See section 6.1.2.). (2) Disconnect the cables from the power supply board. Power supply board M3L6 binding head screw (3) Remove the four M3L6 binding head screws holding the power supply board. (4) Detach the power supply from the chassis.

  • Page 90: Drive Roller Shaft

    DISASSEMBLY AND REASSEMBLY 6.2.20 Drive Roller shaft How to detach the drive roller (1) Detach the right side cover (See section 6.1.1.). (2) Detach the left side cover (See section 6.1.2.). (3) Detach the rear guide (See section 6.1.6 for the CE6000-40/60, See section 6.1.7 for the CE6000- 120.).
  • Page 91 DISASSEMBLY AND REASSEMBLY (9) Remove the two M3L6 binding screws holding the X-drive roller bearing with a bearing stopper flange. Flange M3L6 binding head screw (10) Remove the bearing from the X drive roller shaft, and then slide out the X-drive roller from the unit.

  • Page 92: Cutting Mat

    DISASSEMBLY AND REASSEMBLY 6.2.21 Cutting Mat How to detach the cutting mat (1) Peel off the cutting mat from the cutting mat base. Tool carriage Cutting mat Cutting mat base How to reinstall the cutting mat (1) Clean the surface of the cutting base with alcohol where the cutting mat was attached. (2) Attach the new cutting mat to the cutting mat base.

  • Page 93: Cutting Mat Base Assembly

    DISASSEMBLY AND REASSEMBLY 6.2.22 Cutting Mat Base Assembly How to detach the cutting mat base assembly (1) Detach the front guide (See section 6.1.4.) for the CE6000-40 and 60. Detach the front guide (See section 6.1.5.) for the CE6000-120. (2) Peel off the cutting mat base from the base frame. Cutting mat base Assembly Base frame CE6000-UM-251-9370...
  • Page 94 DISASSEMBLY AND REASSEMBLY How to reinstall the cutting mat base assembly (1) Clean the surface of the base frame with alcohol where the cutting mat base assembly was attached. (2) Attach the new cutting mat assembly to the base frame to the following position. (3) Insert the three sheets of 0.7 mm shim to the left, the center, and the right between the drive roller and the base frame.

  • Page 95: How To Confirm The Y Rail Mounting Position

    DISASSEMBLY AND REASSEMBLY 6.2.23 How to Confirm the Y rail mounting position Confirm the Y rail mounting position if you are installing the Y rail to the main unit. Y-rail mounting position Mount the Y-rail as shown in the picture below when the Y-rail is installing. Left side Y rail position Left side plate Y rail...
  • Page 96 DISASSEMBLY AND REASSEMBLY The bottom part of Y-rail has to touch to the side panel plate and the front part of Y-rail has to touch to the side panel plate when installing the Y-rail. The push roller will not become to the center of the drive roller if the front part of Y-rail does not touch to the side panel plate.

  • Page 97: Regarding The Push Roller Position Limit Screws

    DISASSEMBLY AND REASSEMBLY 6.2.24 Regarding the Push Roller position limit Screws The movable range of left side and the right side push rollers are limited by the two screws. Tighten the two screws at correct position as shown in the picture below when you had removed or loosen those screws.

  • Page 98: Electrical Adjustments

    ELECTRICAL ADJUSTMENTS 7 ELECTRICAL ADJUSTMENTS DIP Switch Settings Factory presets (Normal Mode) Dip Switch Model CE6000-40 OFF OFF OFF OFF Old Grid Roller (Right side grid roller width 150 mm) 1 2 3 4 CE6000-40/CE6000-40 PLUS OFF OFF New Grid Roller (Right side grid roller width 160 mm) 1 2 3 4 CE6000-60 OFF OFF OFF...

  • Page 99: List Of Items Requiring Readjustment

    ELECTRICAL ADJUSTMENTS List of Items Requiring Readjustment If you replaced one of the units listed in the table below or altered their sensor positions, be sure to readjust the corresponding items. -X, +X Unit name Registration X,Y Motor Main board Pen block paper X,Y motor Drive roller...

  • Page 100: Explanation Of The Values Of The Main Board Settings

    ELECTRICAL ADJUSTMENTS Explanation of the Values of the Main Board Settings (Default factory settings) The default factory settings are recorded on the right side plate shown below. The default factory settings are recorded here. The contents of an example record are shown below. The 1st pen and 2nd The media sensor pen position adjustment...

  • Page 101: Clearing The Non-Volatile Ram

    ELECTRICAL ADJUSTMENTS Clearing the Non-Volatile RAM When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM). If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment. Input the adjustment values to the main board after you clear the Non-Volatile RAM. How to clear the Non-Volatile RAM.

  • Page 102: Selecting Display Language & Length Unit

    ELECTRICAL ADJUSTMENTS Selecting Display Language & Length Unit The Language selection menu and the Length Unit selection menu are displayed at the first power on. Select the Language and the Length Unit when the Language selection is displayed. And when you are going to enter the adjustment mode select the language to English and then select the Length unit to METRIC.

  • Page 103: The Suffix Setting

    ELECTRICAL ADJUSTMENTS The Suffix setting There are the following models for the CE6000. The size of model is selected by the dip-switch setting. The suffix setting must be set after the size of model is selected. Model Suffix Model Remarks CE6000-40-STD Standard model of the CE6000-40 CE6000-40...
  • Page 104 ELECTRICAL ADJUSTMENTS How to select the suffix model (1) Load a sheet of paper into the plotter. (2) Turn on the power while pressing the FAST and ENTER keys. (3) Select the Language and the Length Unit if the Language selection menu is displayed (See section 7.5.).
  • Page 105 ELECTRICAL ADJUSTMENTS (11) The following menus are displayed. (12) Confirm the suffix model during the initializing menu above. (13) The following menu is displayed after the initializing is finished. (14) Turn off the power when above menu is displayed. CE6000-UM-251-9370...

  • Page 106: Adjusting The Pen Force

    ELECTRICAL ADJUSTMENTS Adjusting the Pen Force This adjustment will set the pen force. If you replace the main board, use the following procedure to input the recorded adjustment values. If you replace the pen block assembly, you must measure the pen force by using the Correx Dial Tension gauge (50,300,500 gf) and adjust pen force to the target force with following procedure.
  • Page 107 ELECTRICAL ADJUSTMENTS (10) The pen is lowered. If you have only replaced the main board, input the adjustment values that were recorded. Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD will increase or decrease.
  • Page 108 ELECTRICAL ADJUSTMENTS (12) Similarly, adjust the 120 g-pen force as like as step 10. Press the ENTER key if the measured value is within the specification range (120±10 g). Press the ENTER key if you have input the recorded value. The next specified pen force appears.

  • Page 109: Adjusting The Distance Accuracy

    ELECTRICAL ADJUSTMENTS Adjusting the Distance Accuracy This adjustment will set the distance accuracy. If you replace the main board, use the following procedure to input the recorded adjustment values. If you replace the grit roller, you must adjust the distance accuracy using the following procedure. How to adjust the distance accuracy (1) Mount a ball-point pen into the pen holder.
  • Page 110 ELECTRICAL ADJUSTMENTS When inputting the recorded values (9) If you have replaced the main board only, use the recorded values (The recorded values of X, Y, XY(Z).). Press the F2 key (X=) to input the X-axis distance adjustment value. Press the F3 key (Y=) to input the Y-axis distance adjustment value. Press the F4 key (XY=) to input the diagonal distance adjustment value (The recorded value of Z.).
  • Page 111 ELECTRICAL ADJUSTMENTS When adjusting the distance accuracy (9) Press the F1 key (DRAW PATTERN) to display the following menu. (10) Press the F3 key (SHEET). (11) The plotter detects the paper size, and then plots the following pattern. The following menu appears after the adjustment pattern plots finished. X=250 mm Paper feeding direction Y=250 mm...
  • Page 112 ELECTRICAL ADJUSTMENTS (12) Remove the paper and measure the X-axis, the Y-axis distances and the diagonal distance (XY). Input the adjustment values for the X, the Y, and the diagonal distance. The formula of the input value is as follows: Input value for X-axis = 250 mm - measured X distance Input value for Y-axis = 250 mm - measured Y distance For example:...
  • Page 113 ELECTRICAL ADJUSTMENTS (15) Load a sheet of A3 size paper into the plotter. (16) Press the F3 key (DISTANCE ADJUST) to display the following menu. (17) Press the Down arrow key (ADJUSTED PATTERN) to display the following menu. (18) Press the F3 key (SHEET). (19) The plotter detects the paper size, and then plots the adjsuted pattern.

  • Page 114: Adjusting The Registration Mark Sensor Sensitivity

    ELECTRICAL ADJUSTMENTS Adjusting the Registration Mark Sensor Sensitivity This adjustment will set the registration mark sensor sensitivity. The sensitivity of sensor need adjust if you replace the main board or the registration mark sensor. How to adjust the registration mark sensor sensitivity (1) Turn on the power while pressing the FAST and ENTER keys.
  • Page 115 ELECTRICAL ADJUSTMENTS (9) Press the F2 key (SENSOR GAIN). The following menu is displayed. (10) Position the white aria of paper under the Registration Mark Sensor by using the arrow keys. (11) Press the ENTER key to start registration mark sensor sensitivity adjustment. (12) The following menu is displayed after adjustment is finished.

  • Page 116: Adjusting The Offset Of The Registration Mark Sensor

    ELECTRICAL ADJUSTMENTS 7.10 Adjusting the Offset of the Registration Mark Sensor This adjustment will set the registration mark sensor position and the tool position. If you have replaced the registration mark sensor, you must adjust the offset of the registration mark sensor.
  • Page 117 ELECTRICAL ADJUSTMENTS (6) Press the PAUSE/MENU key at the following menu. (7) The following menu is displayed, and then press the right arrow key (ADJ). (8) The following menu is displayed. (9) Press the up arrow key until the following menu is displayed. CE6000-UM-251-9370 7-20...
  • Page 118 ELECTRICAL ADJUSTMENTS (10) Press the F2 key (RM SENSOR POS ADJ). The following menu is displayed. Press the F3 (X=) or F4 (Y=) to input the recorded adjustment values if you replace the main board. Input the recorded adjustment value by using the Up arrow key or Down arrow key with the following menu.
  • Page 119 ELECTRICAL ADJUSTMENTS (13) Use the Position keys to move the pen position to the printed cross mark area shown below. Printed target mark Media feed direction 10 mm Move the pen position into this area. Note: Position the pen-tip to the area above. Do not position the RMS sensor to the area above. (14) Press the ENTER key after positioned the pen-tip.
  • Page 120 ELECTRICAL ADJUSTMENTS (16) Measure the offset between the printed cross mark and plotted cross mark. Cross mark plotted by the plotter Media feed direction Printed target mark Press the F3 (X=) or F4 (Y=) to input the measured adjustment values. Input the measured adjustment value by using the Up arrow key or Down arrow key with the following menu.
  • Page 121 ELECTRICAL ADJUSTMENTS X axis CE6000-UM-251-9370 7-24...

  • Page 122: Adjusting The Rms Sensor And The Paper Sensor Position

    ELECTRICAL ADJUSTMENTS 7.11 Adjusting the RMS sensor and the Paper sensor position This adjustment will set the registration mark sensor position and the paper position. If you have replaced the registration mark sensor or the paper sensor, you must adjust the RMS sensor and the paper sensor position.
  • Page 123 ELECTRICAL ADJUSTMENTS (5) Press the PAUSE/MENU key at the following menu. (6) The following menu is displayed, and then press the right arrow key (ADJ). (7) The following menu is displayed. (8) Press the up arrow key until the following menu is displayed. (9) Press the F1 key (X MEDIA SENSOR ADJUST).
  • Page 124 ELECTRICAL ADJUSTMENTS (10) Press the ENTER key to store the value. Skip to step (18) (11) When the X-front media or the X-rear media or the Registration-mark sensor are replaced press the F1 key (ADJ.START (Spc. Media)). (12) Press the F3 key (SHEET) when the following menu is displayed. The plotter scan the paper size.
  • Page 125 ELECTRICAL ADJUSTMENTS (15) Press the ENTER key after confirmed the position of front edge of adjustment sheet. The front square hole edge of adjustment sheet moves to as shown in the picture below. The front square hole edge of adjustment sheet Cutting mat base Confirm the front square hole edge of adjustment sheet come to this groove area of cutting mat base.

  • Page 126: Adjusting The Tool Exchange Position (Ce6000-120Ap)

    ELECTRICAL ADJUSTMENTS 7.12 Adjusting the Tool Exchange Position (CE6000-120AP) This adjustment will set the tool exchange position. This adjustment is used for the 2nd tool exchange. If you replace the main board, use the following procedure to input the recorded adjustment values. How to adjust the tool exchange position (1) Turn on the power while pressing the FAST and ENTER keys.
  • Page 127 ELECTRICAL ADJUSTMENTS (9) Press the F2 key (CHECK POS) to move the pen carriage to the exchange position. (10) Press the F3 key (Y ADJUST) to display the following menu to adjust the gap. (11) Measure the gap between the 2nd tool holder and the 2nd tool station. (12) Adjust gap using the up or the down arrow key.
  • Page 128 ELECTRICAL ADJUSTMENTS (16) Adjust the 2nd tool holder height by using the up or the down arrow key. Adjust tool holder height to be same height with the 2nd tool holder and the 2nd tool station. 2nd Tool Station 2nd Tool Holder The height of 2nd tool holder should be same level to the 2nd tool...

  • Page 129: Adjusting The Offset Between Tool 1 And Tool 2 (Ce6000-120Ap)

    ELECTRICAL ADJUSTMENTS 7.13 Adjusting the Offset between Tool 1 and Tool 2 (CE6000-120AP) This adjustment will set the tool offset position. If you replace the main board, use the following procedure to input the recorded adjustment values. How to adjust the tool exchange position (1) Mount the ball point pens onto the 1st-tool holder and 2nd-tool station.
  • Page 130 ELECTRICAL ADJUSTMENTS (10) Press the F1 key to display the menu shown below. (11) Use the ARROW keys to move the pen to an open area to plot the adjustment pattern. (12) Press the ENTER key to plot the cross marks by pen 1 and pen 2 shown below. Cross mark plotted by pen 1...
  • Page 131 ELECTRICAL ADJUSTMENTS (18) Press the F3 key to display the menu shown below. (19) Set the Y-offset value. Press the UP ARROW key or DOWN ARROW key to change the number based on the pen 1 cross mark. (20) Press the left position key when the Y direction is adjusted. (21) Press the F2 key.

  • Page 132: Adjusting The Y Limit Position (Ce6000-120Ap)

    ELECTRICAL ADJUSTMENTS 7.14 Adjusting the Y Limit Position (CE6000-120AP) This adjustment will set the Y limit position for the CE6000-120AP. If you replace the main board, use the following procedure to set the Y limit position. This adjustment was added from the firmware version 1.50 of CE6000-120AP. Update the firmware first if the firmware version is older than 1.50.
  • Page 133 ELECTRICAL ADJUSTMENTS (9) Press the F1 key to star to set the Y limit position. The pen block move to far left side to measure the Y limit position. Measured value will be displayed to here. (10) Press the ENTER key to store the setting and complete the adjustment after the measured value was displayed.

  • Page 134: Upgrading The System Firmware

    Preparation Install the USB Driver software to your computer before upgrading the system firmware. Confirm the Cutting Master 3 or the Graphtec Studio is not running on the PC. How to upgrade the system firmware (1) Connect the computer and the CE6000 via the USB interface.
  • Page 135 ELECTRICAL ADJUSTMENTS (4) The following menu is displayed while data is being received. And the LED of SIMPLE will be flashed when the data is receiving. RECEIVING CE6000 BOOT: V1.00 FPGA: 10 And then the LED of PAUSE/MENU will be flashed when clearing data. And then the LED of PAUSE/MENU and the SIMPLE will be flashed when writing data.

  • Page 136: Service Modes

    SERVICE MODES 8 SERVICE MODES Sensor and Key switch test Mode This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the table below. Please check the relevant sensor(s). Sensor Symptom Y home sensor The pen block hits the right side plate.
  • Page 137 SERVICE MODES (7) Press the F1 key (SENSOR & KEY TEST). The following menu is displayed. YHOME=: “H” is displayed when the Y home sensor dog is crossed to the Y home sensor. P_ROL=: “H” is displayed when the push roller sensor dog is crossed to the push roller sensor. CAM=: “H”...

  • Page 138: Clear Setup Mode

    SERVICE MODES Clear Setup Mode This mode returns all the conditions to their default settings. How to clear the setups (1) Turn on the power while pressing the UP ARROW key to display the menu shown below. (2) Press the F1 key (DEFAULT SETTING). The following menu is displayed. (3) Press the F1 key (SET DEFAULT).

  • Page 139: Printing The Setting Of The Plotter

    SERVICE MODES Printing the Setting of the Plotter Condition setting list can be printed when you need to check the current setting of the plotter. Operation (1) Set a paper larger than A3 size. (2) Set the pen tool to the tool carriage and select the condition where the pen tool is set. (3) Press the PAUSE/MENU key at the following menu.

  • Page 140: Test Pattern

    SERVICE MODES Test Pattern Print a self-test pattern to check the operation of the plotter. Operation (1) Set a paper larger than A3 size. (2) Set the pen tool to the tool carriage and select the condition where the pen tool is set. (3) Press the PAUSE/MENU key at the following menu.

  • Page 141: Confirm The Cutting Data

    SERVICE MODES Confirm the Cutting Data Output of the dump list of the cutting data received by the plotter is possible. It is used to check if the transmission of cutting data is performed correctly. Operation (1) Set a paper larger than A3 size. (2) Set the pen tool to the tool carriage and select the condition where the pen tool is set.

  • Page 142: Self Diagnostic Test

    SERVICE MODES Self Diagnostic Test Operation status can be tested by self diagnostic test by operating the sensors and switches following the instruction on the screen. Operation (1) Confirm that the power is turned off. (2) Turn the power on without loading the media. (3) Press the PAUSE/MENU key at the following menu.
  • Page 143 SERVICE MODES The first testing menu is displayed. And follow the instructions on the menu. Press the F1 key to continue to the next test, after you check the CAM lever sensor. (8) The testing items are shown below. 1 Cam lever sensor 2 Home sensor 3 Push roller sensor 4 Rear media sensor...

  • Page 144: Troubleshooting

    TROUBLESHOOTING 9 TROUBLESHOOTING The Plotter is Turned On But Doesn’t Operate Symptom Verification item Solution The control panel’s LED (1) Is the plotter being supplied with No ..Check that the power cord lamp does not light or power? is securely connected to the the LCD does not display plotter’s AC line inlet.

  • Page 145: Media Loading Operations

    TROUBLESHOOTING Media Loading Operations Symptom Verification item Solution The media drops to the (1) Is the front edge of the media Yes ..Replace the media. front of the plotter. curled? No ..Verify item (2). (2) Is the front media sensor dirty? Yes ..Clean the front media sensor.

  • Page 146: Cutting Operations

    TROUBLESHOOTING Cutting Operations Symptom Verification item Solution The cut line is crooked. (1) Does the blade turn well in the No ..Replace the blade holder. blade holder? Yes ..Verify item (2). (2) Do the X and Y drive motor belts No ..Adjust the tension.

  • Page 147: Error Messages In Gp-Gl Command Mode

    TROUBLESHOOTING Error Messages in GP-GL Command Mode Error LCD Display Cause Solution Code E02001 The plotter received an Press the [ENTER] key. unrecognizable Noise came in when the computer Configure to drive the plotter from was turned on. the menu of the software. The software configuration Reset the interface settings of the regarding the output device has...

  • Page 148: Error Messages In Hp-Gl Command Mode

    Has the correct model name been set for the plotter? Set the correct model name. Configure your software application menu to permit Graphtec plotter control. Re- specify the software application’s interface conditions. E03002 A command was executed with Execute the command with the correct number of parameters.
  • Page 149 TROUBLESHOOTING E03012 Invalid byte was received within Check the program. device control command. E03013 A parameter outside of the Check the program. permissible range was specified in the I/O related command. E03014 Too many parameters in the I/O Check the program. related command.

  • Page 150: Arms Error Messages

    TROUBLESHOOTING ARMS Error Messages Error LCD Display Cause Solution Code E04001 Tilt to adjust with AXIS Reload the media. ALIGNMENT is too large. E04002 It is over the setting range of the Reset to smaller value. distance adjust. E04003 Failed to adjust the sensor level. This media cannot be used.
  • Page 151 TROUBLESHOOTING E04014 It has exceeded detection area Check the media. Check the print while detecting the registration position of the registration mark. mark. E04015 It has exceeded detection area Check the media. Check the print while detecting the registration position of the registration mark. mark.

  • Page 152: Other Error Messages

    TROUBLESHOOTING Other Error Messages Error LCD Display Cause Solution Code E01001 The main board is defective. Replace the main board. E01005 E01006 The main board is defective. Replace the main board. E01007 The main board is defective. Replace the main board. E01008 The main board is defective.
  • Page 153 TROUBLESHOOTING E01017 There is heavy load on the media Move the object disturbing the moving direction. operation, and turn on the plotter after turning it off once. The media is too heavy to feed. Do not use heavy media. The media stopper is not released. Use the pre-feed function.

  • Page 154: Caution Message

    TROUBLESHOOTING E05006 Distance between the bottom left Perform the AREA setting again. and top right of the AREA setting is less than 10 mm. E05007 Test pattern for the TOOL Set the start position inside the OFFSET ADJ. cannot start media.

  • Page 155: Troubleshooting Of Experience

    TROUBLESHOOTING Troubleshooting of experience Symptom Confirmation Items Cause Solution The CE6000 is not detected Confirm the CE6000 is The USB port of CE6000 Replace the main board. with the USB port of PC. not detected with other is defective. USB cable. Confirm the CE6000 is not detected with other The E01009 or E01010...
  • Page 156 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The Y Position Alarm is Confirm the carriage The home sensor is Replace the Y relay displayed after the power is moves to the right side not detecting the home board, if the sensor does turned on.
  • Page 157 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The Y Position Alarm is For the CE6000-40/60: The dip-switch of the Perform the NV-RAM displayed after the power The carriage hit the main board was setting clear correctly, and is turned on. And this left side plate after the to the wrong setting.
  • Page 158 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The “E05004 ERROR The plotter is CE6000- There are two type Update the firmware to REALIGN ROLLERS” is of grid rollers for the latest version than if it is displayed. The right side push roller CE6000-40.
  • Page 159 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The registration mark can Confirm the serial The registration mark Connect the GND on not detect correctly. number is later than sensor is not working the Y relay board. Refer “E309xxxxxx”. correctly by the noise of to the technical bulletin the Y relay board.
  • Page 160 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The registration mark can The sheet media is The plotter can not feed The at least 32 mm not detect correctly. loading. to the rear registration margin needs to have The registration mark mark area if there is not from the edge of media error is displayed when enough margin between...
  • Page 161 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The cutting position is The cutting position is The registration mark Connect the GND on shifted with P&C. shifted to the Y direction. sensor is not working the Y relay board. Refer The serial number correctly by the noise of to the technical bulletin is older than...
  • Page 162 TROUBLESHOOTING Symptom Confirmation Items Cause Solution The media is skewed during The plotter is CE6000- The media will skew Set the right and the left feeding the media. 120. when the middle push push rollers to the media Confirm that the left and roller is set to the media edge.
  • Page 163 And update the Caphtec of Cutting Master 3 is Studio to the latest older than 2.1.200. version. Confirm other cutting The Graphtec Studio is Exit the other cutting software is not running communicating with the software. on the PC. CE6000 always.
  • Page 164 The firmware can not Confirm the Cutting The Cutting Master 3 Exit the Cutting Master 3 update. Master 3 or the Grpahtec and the Graphtec Studio or the Graphtec Studio. Studio is not running on are communicating with the PC. the CE6000 always.

  • Page 165: Parts List

    10 PARTS LIST 10 PARTS LIST 10.1 Outer Casing CE6000-40/60/Plus Part No. Description Q’ty Remarks Rank U621584015 Side Cover, L U621574912 Label, Rating, CE6000-40 Put the label to the side cover L. U621584912 Label, Rating, CE6000-60 U621640010 Label, Rating, 9e6000 for 9e6000 U792600715 Center Cover, 40...

  • Page 166: Outer Casing Ce6000-120/120Amo/120Plus

    10 PARTS LIST 10.2 Outer Casing CE6000-120/120AMO/120Plus Part No. Description Q’ty Remarks Rank U621584015 Side Cover, L U621594912 Label, Rating, CE6000-120 Put the label to the side cover L. U792600717 Center Cover, 120 U792600777 Center Cover, 120 Plus U621584007 Side Cover, R U792600714 Front Guide, CE6000-120 U621591235...

  • Page 167: Outer Casing Ce6000-120Ap

    10 PARTS LIST 10.3 Outer Casing CE6000-120AP Part No. Description Q’ty Remarks Rank U621584015 Side Cover, L U621604000 Label, Rating, CE6000-120AP Put the label to the side cover L. U792600778 Center Cover, 120AP U621584007 Side Cover, R U792600714 Front Guide, CE6000-120 U621591235 Rear Guide, CE6000-120 U621600301 Guide Sheet Bracket...

  • Page 168: Outer Casing Ce6000-120Ap (New)

    10 PARTS LIST 10.4 Outer Casing CE6000-120AP (New) Part No. Description Q’ty Remarks Rank U621584015 Side Cover, L U621604000 Label, Rating, CE6000-120AP Put the label to the side cover L. U792600778 Center Cover, 120AP U621584007 Side Cover, R U792600733 Front Guide, CE6000-120AP U621591232 Rear Guide, CE6000-120 U621600701...

  • Page 169: Main Frame Ce6000-40/60/Plus

    10 PARTS LIST 10.5 Main Frame CE6000-40/60/Plus Part No. Description Q’ty Remarks Rank U792600750 Main Board, CE6000 While stocks are available. U792600850 Main Board, CE6000 After the above parts run out, use this parts U792600760 Main Board, CE6000 Plus While stocks are available. U792600860 Main Board, CE6000 Plus After the above parts run out, use this parts...
  • Page 170 10 PARTS LIST Part No. Description Q’ty Remarks Rank U692157376 Y Flexible Cable, FFC908207 CE6000-40/40Plus U692157337 Y Flexible Cable, FFC908203 CE6000-60/60Plus U621583370 Y Flexible Cable Support U692157356 Flexible Cable, FFC908205, Cam Sensor Main Frame CE6000-40/60 CE6000-UM-251-9370 10-6...

  • Page 171: Main Frame Ce6000-120/120Amo/120 Plus/120Ap

    10 PARTS LIST 10.6 Main Frame CE6000-120/120AMO/120 Plus/120AP Part No. Description Q’ty Remarks Rank U792600750 Main Board, CE6000 While stocks are available. U792600850 Main Board, CE6000 After the above parts run out, use this parts. U792600760 Main Board, CE6000 Plus While stocks are available.
  • Page 172 10 PARTS LIST Part No. Description Q’ty Remarks Rank U792600719 Push Roller Arm CE6000-120 U792600719 Push Roller Arm CE6000-120AMO/120Plus U792600719 Push Roller Arm CE6000-120AP U092002041 Push Roller Shaft CE6000-120 U092002041 Push Roller Shaft CE6000-120AMO/Plus U092002041 Push Roller Shaft CE6000-120AP U621581013 Left Side Plate U621593300 Spring, Y Belt Tension CE6000-120 U621583681 Bracket, Y Belt Tension Arm...

  • Page 173: Pen Block Ce6000-40/60/120/120Amo/Plus

    10 PARTS LIST 10.7 Pen Block CE6000-40/60/120/120AMO/Plus Part No. Description Q’ty Remarks Rank U792600701 Pen Block Assembly STD, CE6000 Standard Model* U792600708 Pen Block Assembly U, CE6000 USA Model (Except CE6000-40Plus USA Model) U621583520 Pen Block Cover U621353011 Thumb Screw L10 U621583593 Cutter Pen Holder STD Standard Model...
  • Page 174 10 PARTS LIST Pen Block CE6000-40/60/120/120AMO/Plus CE6000-UM-251-9370 10-10...

  • Page 175: Pen Block Ce6000-120Ap

    10 PARTS LIST 10.8 Pen Block CE6000-120AP Part No. Description Q’ty Remarks Rank U792600726 Pen Block Assy, CE6000-120AP U621583520 Pen Block Cover U621353011 Thumb Screw L10 U621603101 Cutter Pen Holder AP U380265311 Spring, Pen Arm, E-531 U621583450 Encoder Strip U682157140 Moving Coil &...
  • Page 176 10 PARTS LIST Pen Block CE6000-120AP CE6000-UM-251-9370 10-12...

  • Page 177: Control Panel

    10 PARTS LIST 10.9 Control Panel Part No. Description Q’ty Remarks Rank U692157326 Flexible Cable, FFC908202, Control Panel U792600706 Control Panel Board, CE6000 While stocks are available. U792600806 Control Panel Board, CE6000 After the above parts run out, use this parts U682157130 LCD, BTG240128SFBWBGG, CE6000 U621584236...

  • Page 178: Wiring Harness

    10 PARTS LIST 10.10 Wiring Harness Part No. Description Q’ty Remarks Rank U692157366 Flexible Cable, FFC908206F Push Roller Sensor to Y Relay Board U692157084 Cable, RM Sensor, CA908208D Registration Mark Sensor Board to Y Relay Board U692157326 Flexible Cable, FFC908202, Control Panel Control Panel Board to Main Board U692157376 Y Flexible Cable, FFC908207...

  • Page 179: Stand Ce6000-60/Plus, St0100

    10 PARTS LIST 10.11 Stand CE6000-60/Plus, ST0100 Part No. Description Q’ty Remarks Rank U792600721 Left Top Plate Assembly U792600722 Right Top Plate Assembly U621580212 Side Stay CE6000-60 Right and left U621580202 Center Bar, CE6000-60 U621580222 Foot Assembly U621350140 End Cap, Foot U621580371 Stopper Collar U621580360 Collar-15...

  • Page 180: Stand Ce6000-120/120Amo/120Plus, St0101

    10 PARTS LIST 10.12 Stand CE6000-120/120AMO/120Plus, ST0101 Part No. Description Q’ty Remarks Rank U792600723 Left Top Plate Assembly, CE6000-120 U792600724 Right Top Plate Assembly, CE6000-120 U621590210 Side Stay CE6000-120 Right and left U621590241 Center Bar, CE6000-120 U621590372 Guide Bar. CE6000-120 U621590221 Foot Assembly, CE6000-120 Caster U621590380 End Cap, Foot, 120...

  • Page 181: Option Basket Ce6000-60/Plus

    10 PARTS LIST 10.13 Option Basket CE6000-60/Plus, PG0100 Part No. Description Q’ty Remarks Rank U621580620 Pipe, Basket Side, CE6000-60 U621580610 Basket Bracket, CE6000-60 U621580640 Basket Cloth, CE6000-60 U621580630 Pipe, Basket Cloth, CE6000-60 U621409261 Anchor Joint U621409231 End Cap, Basket M5L6 TP Screw Option Basket CE6000-60/Plus, PG0100 CE6000-UM-251-9370 10-17...

  • Page 182: Option Basket Ce6000-120/120Amo/120Plus

    10 PARTS LIST 10.14 Option Basket CE6000-120/120AMO/120Plus, PG0101 Part No. Description Q’ty Remarks Rank U621601510 Pipe, Basket Side, CE6000-120 U621601500 Basket Bracket, CE6000-120 U621601560 Basket Cloth, CE6000-120 U621601520 Pipe FR, Basket Cloth, CE6000-120 U621601530 Pipe Center, Basket Cloth, CE6000-120 U621409261 Anchor Joint U621409231 End Cap, Basket...

  • Page 183: Stand Ce6000-120Ap, St0102

    10 PARTS LIST 10.15 Stand CE6000-120AP, ST0102 Part No. Description Q’ty Remarks Rank U621601121 Left Top Plate Assembly, CE6000-120AP U621601161 Post Plate U621590372 Guide Shaft U392160020 Spacer, CB-602E U310063620 Roller, BB 636ZZ U621601011 Side Stay CE6000-120AP Right and left U621601031 Foot Assembly, CE6000-120AP U621590241 Center Bar, CE6000-120...

  • Page 184: Basket Ce6000-120Ap

    10 PARTS LIST 10.16 Basket CE6000-120AP, PG0101 Part No. Description Q’ty Remarks Rank U621601510 Pipe, Basket Side, CE6000-120 U621601500 Basket Bracket, CE6000-120 U621601560 Basket Cloth, CE6000-120 U621601520 Pipe FR, Basket Cloth, CE6000-120 U621601530 Pipe Center, Basket Cloth, CE6000-120 U621409261 Anchor Joint U621409231 End Cap, Basket M5L6 TP Screw...

  • Page 185: Other Parts

    10 PARTS LIST 10.17 Other Parts Standard Accessories Part No. Description Q’ty Remarks Rank U772157160 Roll Stocker Set (L and R) CE6000-40/40Plus U308002101 Cutter Knife, Q-100P Fiber Tip Pen, KF700-BK(1P) CE6000-40/60/120/120AMO/120Plus Ball Point Pen, KB700-BK-1P CE6000-120AP U562500003 USB Cable, CBL0106-ACL2-29M U621313440 Setup Manual, CE6000-UM-8M1 CE6000-40/60/120/120AMO U621589880 CE6000 CD-Manual, CE6000-CDM01M...

  • Page 186: Block Diagrams And Circuit Diagrams

    11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11.1 Block Diagrams Block Diagram for CE6000 CE6000-UM-251-9370 11-1...

  • Page 187: Circuit Diagrams

    11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS 11.2 Circuit Diagrams Main Board CPU Block (PN9082-01E) CE6000-UM-251-9370 11-2...
  • Page 188 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Connector Block (PN9082-01E) CE6000-UM-251-9370 11-3...
  • Page 189 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Motor Driver (PN9082-01E) CE6000-UM-251-9370 11-4...
  • Page 190 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board FPGA (PN9082-01E) CE6000-UM-251-9370 11-5...
  • Page 191 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board I/F Block (PN9082-01E) CE6000-UM-251-9370 11-6...
  • Page 192 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Main Board Memory Block (PN9082-01E) CE6000-UM-251-9370 11-7...
  • Page 193 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Pen Relay Board (PN9082-05D) U501 SG282 +1.3V 20mA 5V 150 25mA C505 EEE1CA100SR C504 0.1u 1608 J505 07FMN-SMT-A-TF PENA J506 14FMN-SMT-A-TF+FG PENB PENA PENB YHOME PINCH J507 04FMN-SMT-A-TF TOMBO TOMBO-ANO PINCH J504 S3B-ZR-SM4A-TF TOMBOSNS LEDDRV GUIDEHOLL-H3.5 GUIDEHOLL-H3.5...
  • Page 194 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Cam Sensor Buzzer Board (PN9082-07E) Key Board (PN9082-08E) CE6000-UM-251-9370 11-9...
  • Page 195 11 BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS Registration Mark Sensor Board (PN9082-09D) J901 B3B-ZR COLLECTOR TOMBOSNS ANODE LEDDRV CATHODE EMITTER U901 KR1228-AALF PN9082-09D REGISTRATION MARK SENSOR BOARD Fan Relay Board CE6000-120 (PN9082-12C) +24V J1207 BM03B-PASS +24V +24V J1201 S6B-ZR-SM4A-TF Q1201 +24V 2SD1834 FANLOW120 FANLOW120...

  • Page 196: Target Electrical Component For Weee Instruction

    Material and parts that are necessary to remove on the WEEE instruction and to do separation processing The following items need to remove from the CE6000 series on the WEEE instruction. ♦ Printed circuit boards of mobile phones, and of other devices if the surface of the printed circuit board is larger than 10 square centimeters: No.
  • Page 197 12 Target electrical component for WEEE instruction ♦ Electrolytic capacitors containing substances of concern (height > 25 mm, diameter > 25 mm or proportionately similar volume) No. Parts code Parts name Remarks Quantity/Unit Electrolytic capacitors on thr Power C6, C7, C8, C7 and C51 Supply, ZWS150B-24/FV (E) Electrolytic capacitors on thr Power Supply, ZWS150B-24/FV ♦...
  • Page 198 12 Target electrical component for WEEE instruction ♦ Unused items (parts) The following items are not used in the CE6000 series • Capacitor including polychlorinated biphenyl (PCB) • Parts including mercury such as switches and lamps for back light (for RoHs) •...
  • Page 199 12 Target electrical component for WEEE instruction ♦ How to remove the electrical component of the WEEE instruction • Removing (A) Main Board (1) Remove the three M4L6 binding head screws holding the right side cover, and then detach the right side cover.
  • Page 200 12 Target electrical component for WEEE instruction • Removing (B) Pen Relay Board, CE6000 (1) Detach the right side cover. (2) Disconnect the control panel flexible cable from the main board. (3) Remove the three M3L5 binding head screws holding the control panel assembly, and then detach the control panel assembly.
  • Page 201 12 Target electrical component for WEEE instruction (6) Remove the two M3L6 binding head screws holding the Pen-relay board, and then detch the Pen- relay board. • Removing (D) Control Panel Board, CE6000, (E) LCD, BTG240128SFBWBGG, CE6000 (1) Detach the right side cover. (2) Disconnect the control panel flexible cable from the main board.
  • Page 202 12 Target electrical component for WEEE instruction (6) Detach the control panel key board. The five hooks are holding the control panel key board, release those hooks when the control panel key board is removed. Hook (7) Detach the LCD. The two hooks are holding the LCD, release those hooks when the LCD is removed.
  • Page 203 12 Target electrical component for WEEE instruction • Removing (C) Power Supply, ZWS150B-24/FV (1) Remove the three M4L6 binding head screws holding the left side cover, and then detach the left side cover. M4L6 binding head screw Left side cover (2) Disconnect the cables from the power supply board.

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Ce6000-40Ce6000-60Ce6000-120Ce6000-120amoCe6000-120apCe6000-40 plus ... Show all

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